Harbor Freight Tools Air Punch/Flange Tool Product manual
Contents
1. Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Keep bystanders children and visitors away while operating Distractions can cause you to lose control Provide barriers or shields as needed PERSONAL SAFETY 1 Stay alert Watch what you are doing and use common sense when operat ing Do not use this Air Punch Flange Tool while tired or under the influence SKU 01110 For technical questions please call 1 800 444 3353 Page 2 of drugs alcohol or medication A moment of inattention while operating may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Throttle Lever 20 is NOT depressed before attaching to air supply Carrying the tool with your finger on the Throttle Lever 20 invites accidents Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control in unexpected situations Use safety equipment Always wear eye protection Nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always wear ANSIl approved safety goggles and heavy duty work gloves when using or perform ing maintenance on this tool TOOL USE AND CARE Use clamps not included or other practical2. at Harbor Freight Tools NOTE If you are not using an automatic oiler system as shown in Figure 1 add a few drops of pneumatic tool oil not included to the airline connection Add a few drops after each hour of continual operation 2 Prepare a 1 4 air connector not included by wrapping the threads with plumbers tape before connecting to the Air Inlet 19 on the bottom of the Air Punch Flange Tool Thread the Air Hose from your compressor to the Air Punch Flange Tool at the Air Inlet 19 3 Set the air pressure on your compressor to 90 PSI Do not exceed 90 PSI 4 Frequently check the air connections to make sure they remain secure SKU 01110 For technical questions please call 1 800 444 3353 Page 5 2 OPERATION INSTRUCTIONS PUNCHING WARNING Always wear heavy duty leather gloves when handling sheet metal Sharp edges can cause severe injury Always wear ANSI approved safety goggles Pre mark the desired location of each hole you wish to punch on the workpiece NOTE If the workpiece is to be both punched and flanged flange it first then measure for wo a o the hole placement Flanging will change the dimensions of the workpiece Connect the Air Punch Flange Tool to your air supply Do not exceed 90 PSI Insert the edge of the workpiece between the Punch Die 3 and the Punch 6 Make sure your marks are aligned with the Punch Die 3 Squeeze the Throttle Lever 20 and the Punch 6 will pierce th
3. is in its OFF position and that the Air Punch Flange Tool is disconnected from its air supply before performing any inspection maintenance or cleaning procedures BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation If abnormal noise or vibra tion occurs have the problem corrected before further use Do not use damaged equipment Oil Plug 13 Set Screw 2 WHEN NECESSARY fill the hydraulic system with a high quality hydraulic oil Re move the Oil Plug 13 refill and then replace the Oil Plug 13 See Figure 2 To adjust the Punch loosen the Set Screw 2 and rotate the tool head After mak ing needed adjustment tighten the Set Screw 2 See Figure 2 MAINTENANCE CHART Maintenance Type Inspect tool for damage see 1 above Wipe off with clean moist cloth SKU 01110 For technical questions please call 1 800 444 3353 Page 8 TROUBLESHOOTING Possible Causes Probable Solutions 1 Check make sure air supply is properly connected to the tool Check all air hose and connections if any air hose damage is found replace the damaged hose hoses Punch Flange will not start leaking air Punch Flange will not operate smoothly when punching and or flanging moving parts 1 Air supply not connected 2 Air hose hoses not securely con
4. REV CENTRAL PNEUMATIC TE ee AIR PUNCH FLANGE TOOL OPERATION INSTRUCTIONS Due to continuing improvements actual product may differ slightly from the product described herein 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 11h SPECIFICATIONS 7 287 Hole Center to Edge of Workplace Save This Manual You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no serial number Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in serious injury SAVE THESE INSTRUCTIONS WORK AREA 1
5. RNING After disconnecting the Air Punch Flange Tool from the air supply there could still be enough air pressure to fire the Punch Flange After making sure the air supply is disconnected ALWAYS fire the Punch Flange repeatedly to make sure all air is bled from the tool PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTAL LATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 01110 For technical questions please call 1 800 444 3353 Page 7 INSPECTION MAINTENANCE AND CLEANING WARNING Make sure the Throttle Lever 20
6. e workpiece Align the tool with the next mark on the workpiece and repeat step 5 until the job is finished Disconnect the air supply WARNING After disconnecting the Air Punch Flange Tool from the air supply there could still be enough air pressure to fire the Punch Flange After making sure the air supply is disconnected ALWAYS fire the Punch Flange repeatedly to make sure all air is bled from the tool FLANGING WARNING Always wear heavy duty leather gloves when handling sheet metal Sharp edges can cause severe injury Always wear ANSI approved safety goggles Measure and cut the workpiece to the correct dimensions Connect the Air Punch Flange Tool to your air supply Do not exceed 90 PSI Secure the workpiece in a vise or use another appropriate clamping method Insert the workpiece into the flanging jaw between the Anvil 9 and the Clamp 1 Make sure the workpiece is all the way flush against the back of both the Anvil 9 and the Clamp 1 Squeeze the Throttle Lever 20 and the Anvil 9 will be driven against the Clamp 1 forming a flange Release the Throttle Lever 20 Slide the tool along the edge of the workpiece to where the Anvil 9 and the Clamp 1 overlap part of the workpiece you just flanged Repeat step 5 SKU 01110 For technical questions please call 1 800 444 3353 Page 6 7 Repeat steps 5 and 6 until until the entire length you wanted to flange is finished 8 Disconnect the air supply 9 WA
7. estions please call 1 800 444 3353 Page 11
8. ified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instruc tions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk damage to your project and or personal injury SPECIFIC SAFETY RULES Do not remove the Plate Guard 8 Wear heavy duty gloves and keep hands away from moving parts Use compressed air only Clean dry regulated compressed air at no more than 90 PSI Never use oxygen carbon dioxide combustible gasses or any other bottled gas as a power source for this tool Do not exceed 90 PSI Maintain labels and nameplates on the tool These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Maintain a safe working environment Make sure there is adequate surrounding workspace Avoid unintentional starting Make sure you are prepared to begin work before attaching the air supply and pressing the Throttle Lever Never leave the tool unattended when it is plugged into an air supply Unplug it from its air supply before leaving WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq Be sure to read and follow all safety warnings and instructions i
9. n the manual provided by the manufacturer of the air compressor you are using with this Air Punch Flange Tool Be aware of material thickness Never try to punch or flange material thicker than 16 gauge Doing so may damage the tool and or cause personal injury Material guide and support may be needed When working with large materials you may need the help of an assistant or support stands not included in order to maintain a straight flange or punch consistent holes SKU 01110 For technical questions please call 1 800 444 3353 Page 4 UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 10 of this manual Z warnine Make sure the Throttle Lever 20 of the Air Punch Flange Tool is OFF and the tool is disconnected from its air supply before making any adjust ments AIR SUPPLY ASSEMBLY INSTRUCTIONS Air Hose Line Valve Oiler 37 Filter AIR COMPRESSOR Air Hose Figure 1 on Reel Regulator NOTE For best service you should incorporate an oiler regulator and in line filter none of which are included as shown in Figure 1 Hoses couplers oilers regulators and filters are all available
10. nected or damaged and 2 1 Possible dirt or debris gathered in Do not apply duct tape or wraps of any kind to the damaged area Make sure Anvil 9 and Clamp 1 as well as the Punch Die 3 and Punch 6 are wiped clean of any dirt or debris PARTS LIST Part Description Q ty a fem Cid 2 fsesrw v a Punch bie o a Guide Bushing it Te Pun o 7 sew e e Piecu Sid Oe o fonsa Tit supporting St Tis fonr o gt mak Plastic Wrap Valve Body Air Inlet SKU 01110 For technical questions please call 1 800 444 3353 Part Description Q ty ao Throtietever a Car spinn Sit Ca oms Sid as punn o Caa spring Sid Tas vane Sid as se SSCS d Ca forms o Cas sew a fors o e0 Supporting St Tat Hydraulic Piston 1 Tae forms o es suponnn 2 Cea sping Sid Tas Ptn SSC d Ce o ring Sid 37 Spring washer Sit ff DOO sss ss ss st st st es Page 9 ASSEMBLY DIAGRAM Q ohh WD REV 07e SKU 01110 For technical questions please call 1 800 444 3353 Page 10 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accident
11. s repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353 REV 11h SKU 01110 For technical qu
12. ways to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the tool if the Throttle Lever 20 does not turn it on or off Disconnect the air supply before making any adjustments changing acces sories or storing the Air Punch Flange Tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons This Air Punch Flange Tool is dangerous in the hands of untrained users Never allow children to come in contact with this product Maintain tools with care Keep the Air Punch Flange Tool clean Properly main tained tools are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced by a qualified technician before using Many accidents are caused by poorly maintained tools SKU 01110 For technical questions please call 1 800 444 3353 Page 3 SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqual
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