Harbor Freight Tools 95105 User's Manual
Contents
1. Gauge Indicator Display Indicator Gauge Ux N Parity Analysis Display Air Pressure Gauge N2 Generation Indicator Power Indicator Power Indicator Power Switch Figure E Inflating Tires This process extracts air from the tire and replaces it with Nitrogen Follow these steps after the Assembly Instructions have been completed 1 From the Tire Inflation Unit connect the rubber hose with tire valve clamp to the tire air valve The tire can be off or on the vehicle during this process If tire is left on the vehicle jack it up to avoid possible sidewall damage to tire Turn on the air compressor and set its regulator for between 130 and 140 PSI Turn the Power Switch to the On position The Power Indicator will light Check the Air Pressure Gauge for proper level 4 From the Tire Inflation Unit turn the Converse Valve clockwise and open inline with hose the Air Inlet valve This step extracts the air from the tire Inspect the tire for any leakage Note If this flats the tire it should be raised so rim does not damage tire 5 When air has been extracted close 90 to air hose the Air Inlet valve Tire Pressure Gauge Converse Valve Tire Inflation Unit Air Inlet Valve Figure F SKU 95105 For technical questions please call 1 800 444 3353 Page 9 6 From the Tire Inflation Unit turn the Converse Valve counterclockwise and open inline with hose the N Inlet valve2. Elbow Connector 14 x 8 115 Screw M4x10 8 506 AirHose Orange 10M_ 118 Transformer 50W 1 509 Nut M4 6 A2 S S S 202 205 206 Elbow Connector 14 x 8 SKU 95105 For technical questions please call 1 800 444 3353 Page 12 MAIN UNIT MAJOR ASSEMBLY DRAWING ye is l AN SKU 95105 For technical questions please call 1 800 444 3353 Page 13 MAIN UNIT SUBASSEMBLY DRAWINGS SKU 95105 For technical questions please call 1 800 444 3353 Page 14 TIRE INFLATER UNIT ASSEMBLY DRAWING SKU 95105 For technical questions please call 1 800 444 3353 Page 15 SKU 95105 WARRANTY CENTRAL MACHINERY LIMITED 90 DAY 1 YEAR WARRANTY Z Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards g and warrants to the original purchaser for a period of ninety days from date of purchase that the motor the belts if So equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts 4 and components of the product are free from defects in materials and workmanship This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable for
3. CENTRAL MACHINERY NITROGEN GENERATOR AND INFLATER ASSEMBLY AND OPERATING INSTRUCTIONS Due to continuing improvements actual product may differ slightly from the product described herein 3491 MISSION OAKS BLVD CAMARILLO CA 93011 VISIT OUR WEB SITE AT HTTP WWW HARBORFREIGHT COM Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 SPECIFICATIONS ltem Description _ _ _ _ Power Switch Toggle On Off Power Indicator LED Lights when Power Switch is on Tire Inflator TT gauge with tire chuck hose Overall Dimensions 39 5 8 H x 13 3 4 D x 25 5 8 W inches 4 inch clearance 174 Ib SAVE THIS MANUAL You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES aN WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTION Work Area 1 Keep your work a
4. FERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 95105 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST NOTE Some parts are listed and shown for illustration purposes only and are not available individually as re placement parts Part Description Qty Part Description Qty 1 Tool Plate 1 A3 3 way Connector 14 4 Screw M6x15 8 304 OnewayVave Elbow Connector 14 6 Powerlndicator 1 306 Connector x 2 Connector 2 8 N Purity Analysis Board __ _1__ _308_ Connector 4 x 8 9 Power Switch 1 309_ Elbow Connector 4 x 8 io Filter win Pressure eguator 1 aa Elbow Connector 14 x 8 Air Inlet Connector 14 Ball Valve 14 Connector 14 A1 405 Gauge Stand 3 Connector 4 x 8 Elbow Connector 14 x 8 Quick Connector 14 Connector 14 x 8
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6. death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do ISD not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion Wy may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS A OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase SAY price if we cannot readily and quickly provide you with a replacement We will return repaired products at our ZZA expense but if we determine there is no defect or that the defect resulted from causes not within the scope of A our warranty then you must bear the cost of returning the product Seq This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 NZIS SIC ZN SIC NS SIONS SSS MSS For technical questions please call 1 800 444 3353 SNAN DAKIN NSN K J D ANAS ANT ct k N ZA j 4 Zz Zi
7. e This step inflates the tire with Nitrogen e Check the Tire Pressure Gauge on the Tire Inflation Unit and inflate to the tire manufacturers recommended tire pressure e The AorB N Generation Indicator will light The N Pressure Gauge should read 85 PSI e Check the N Purity Analysis Display on the Main Unit Purity should read between 95 to 99 If it does not N supply tank may be low 7 When the tire is inflated to the proper pressure close 90 to hose the N Inlet valve and remove the rubber hose with tire valve clamp from the tire valve 8 Turn the Nitrogen Generator and Inflater Power Switch to the Off position 9 Turn the air compressor off and disconnect the air hose from the Nitrogen Generator and Inflater TROUBLESHOOTING Probable Cause Possible Solution Tire does not inflate or 1 Air or N hoses not correctly 1 Review Assembly steps on deflate connected page 8 Power Switch on 2 Air Compressor not supplying 2 Check air compressor is on air pressure or not and hoses are correctly Power Indicator on connected connected 3 Not following proper 3 Review operating procedure operation procedure on page 9 4 Tire valve hose connector not 4 Reconnect tire valve hose inserted properly connector N Purity Analysis Display 1 Adjustment of the No Purity 1 Adjust the N Purity Flow reads less than 95 Flow Rate screw is required Rate screw SKU 95105 For technical questions pl
8. ease call 1 800 444 3353 Page 10 INSPECTION MAINTENANCE AND CLEANING N WARNING Make sure the Power Switch of the NITROGEN GENERATOR AND IN FLATER is in its OFF position and that the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures l Before each use inspect the general condition of the Nitrogen Generator and Inflater Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment Periodically recheck all hoses valves nuts bolts and screws for tightness After each daily use of this unit drain the moisture and impurities from the Filter Regulator 10 This extends the life of the filter To do this remove the air supply hose from the Nitrogen Generator and Inflater then press the Drain Button on the Filter Regulator 10 Before long term unit storage release pressure from the Nitrogen Generator and Inflater Replace the filter in Filter Regulator 10 after one year of usage Store in a clean and dry location All maintenance and repairs must be completed by a qualified technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A RE
9. eight Tools at the number on the cover of this manual as soon as possible SKU 95105 For technical questions please call 1 800 444 3353 Page 7 Main Unit Tire Inflation Unit Blue N Hose 505 Orange Air Hose 506 Figure C ASSEMBLY INSTRUCTIONS 1 Connect the orange Air Hose 506 to the Air Inlet when facing fittings viewed on left side of the Tire Inflation Unit and to the Main Unit Air outlet For these steps refer to Figures C and D Refer to connector labels on each unit Hose connectors snap on 2 Connect the blue N Hose 505 to the Tire Inflation Unit N Inlet right side when facing fittings and to the Main Unit N Outlet 3 Connect the air supply hose not supplied from the air compressor not supplied to the Filter Regulator 10 on the Main Unit See Figure D left side 4 Optionally if an additional larger N supply tank is required it can be connected to the rear of Main Unit labeled N Outlet The hose for this connection is not supplied Filter Regulator 10 zonae Air Outlet N POWER N2 Outlet AC 0Y ir a t ES Hose Connection from Main Unit front Main Unit rear Air Compressor Hose Connections Extra N Tank Connection Figure D SKU 95105 For technical questions please call 1 800 444 3353 Page 8 OPERATING INSTRUCTIONS Controls and Indicators Air Pressure A N Generation N Purity Analysis B N Generation N Pressure
10. ged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES FOR THIS PRODUCT Maintain labels and nameplates on the Nitrogen Generator and Inflater These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Always wear ANSI approved safety impact eye goggles and heavy work gloves when using the Nitrogen Generator and Inflater Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals d
11. l add the nameplate amperes and use the sum to determine the required minimum cord size If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas SKU 95105 For technical questions please call 1 800 444 3353 Page 6 Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH Feet Feet Feet Feet Feet At Full Load 2 1 3 4 3 5 5 0 5 1 7 0 71 120 16 14 12 10 121 160 14 12 10 161 200 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY Table B Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Ay Volts Alternating Current Amperes xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure that all the parts are included Refer to the Assembly section and the Assembly Drawing and Parts List at the end of this manual Also see Figure C on the next page If any parts are missing or broken please call Harbor Fr
12. lug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician Never use with an extension cord unless plug can be fully inserted Do not alter the plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B above Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B above EXTENSION CORDS Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one too
13. nd balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions SKU 95105 For technical questions please call 1 800 444 3353 Page 3 15 16 17 18 19 20 21 22 23 Tool Use and Care Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If dama
14. rea clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 95105 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 Electrical Safety Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This pl
15. remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools with Three Prong Plugs This product comes with a three prong plug Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A SKU 95105 For technical questions please call 1 800 444 3353 Page 5 Figure A Figure B Double Insulated Tools with Two Prong Plugs A polarized plug one blade is wider than the other is used as a feature to reduce the risk of electric shock This p
16. ug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Do not abuse the Power Cord Never use the Power Cord to the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Plugging in power tools with the Power Switch on invites accidents Do not overreach Keep proper footing a
17. usts and vapors Do not use this product in a damp or wet location SKU 95105 For technical questions please call 1 800 444 3353 Page 4 10 11 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Nitrogen Generator and Inflater Do not force the Nitrogen Generator and Inflater This tool will do the work better and safer at the soeed and capacity for which it was designed Always unplug the Nitrogen Generator and Inflater from its electrical outlet before performing any inspection maintenance or cleaning procedures Never leave the Nitrogen Generator and Inflater unattended while running Turn power off if you have to leave the Nitrogen Generator and Inflater Before each use check all nuts bolts and hose connections for tightness Vibration during mixing may cause these to loosen Keep extension cord off the ground and away from water Always connect the Line Cord to a Ground Fault Circuit Interrupter GFCI protected electrical outlet Install this product on a proper surface Locate on a flat level and solid surface that is capable of supporting the weight of the Nitrogen Generator and Inflater GROUNDING N WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool or product Never
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