Harbor Freight Tools 95088 User's Manual
Contents
1. SLEEVES WARNING Always make sure the Power Cord 73 of the Spindle Sander is unplugged from its electrical outlet prior to making any adjustments to the tool 1 To install the sanding sleeve you must first locate the corresponding sanding spindle and throat plate Example The 3 4 inch Sanding Sleeve 103 goes with the 3 4 inch Rubber Spindle 108 and the 3 4 Throat Plate 97 See pages 11 through 14 2 First place the Throat Plate on the Cast Iron Table 7 in the round recessed area Next place the Rubber Spindle over the Spindle 55 Note the 1 2 sanding sleeve is the only sanding sleeve that goes directly onto the Spindle 55 3 Place the Sanding Sleeve over the Rubber Spindle and put the correct size Spindle Washer on top of that Finally thread the Hex Nut 1 onto the Spindle 55 and secure it using a wrench REV 07d SKU 95088 For technical questions please call 1 800 444 3353 Page 9 OPERATION NOTE For additional information regarding the parts listed in the following pages refer to h the Assembly Diagram on pages 11 through 14 After you have put on the appropriate safety gear covered on page 3 of this manual and you have installed the sanding sleeve you want to use plug in the Sander Turn the sander on using the Switch 80 Always run the Sander for a few seconds before contacting the work piece Contact the work piece with minimal pressure If the Spindle Sander is not removing enough m2. minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate am peres and use the sum to determine the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electri cian before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas SKU 95088 For technical questions please call 1 800 444 3353 Page 7 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet_ o mio s u tt 121 160 a n fJ o wo fo o o 161 20 tt FIGURE C Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY No Load Revolutions per Minute RPM SKU 95088 For technical questions please call 1 800 444 3353 Page 8 UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible INSTALLING AND CHANGING SANDING
3. CENTRAL MACHINERY OSCILLATING SPINDLE SANDER Me 95088 ASSEMBLY AND OPERATION INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS Electrical Requirements 120 VAC 60 Hz 3 5 Amps Speed 2 000 RPM 5 8 Stroke Oscillating Range 58 OPM Sh Dust Port 1 1 2 OD C US P 236479 Construction 100 sealed ball bearing construction Table Size 14 11 32 L x 11 15 32 W Overall Dimensions 15 9 106 L x 14 1 8 W x 17 H Spindle Dimensions 1 2 x 1 5 mm thread Tool Weight 33 Lb Save This Manual You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the products serial number in the back of the manual near the assembly dia gram or write month and year of purchase if product has no number Keep
4. G CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO 079 SKU 95088 For technical questions please call 1 800 444 3353 Page 15
5. RTS LIST _No Descriptions Qty No Descriptions Qty 1 Hex nut 10mm 1 49 Spring i Rubber spindle 1 52 Screw 4 2x 13 5 Throatplate 1 53 Wheelplate 1 6 Lower spindle washer 1 54 Whee I 1 7 Cast iron table 1 55 Spindle 8 Dust washer J 1 56 Pian SC 9 Dust cover 1 57 Wheel MH 1 10 Washer 5 5 58 Bearingsleeve 1 11 Springwasher 5 5 J 59 Wheelplate J 1 Screw 5x12 5 60 Screw 42x13 4 13 Beat tT Screw 42x13 4 Rubble washer Tension roller assemb Felt 18 Screw42xi3 4 66 Wheelsupport 20 Screw _4 2 x22 4 68 Wireassembly 1 21 Washer s 4 69 Rectifier 1 Screw 4 2 x15 Cord i Armature assembl 29 Bearing 608zz tf CC CSCC Connection plate 32 Rear cover 1 f 80 Swith J 1 Brush holder Switch orientation II Screw 4 2x 13 4 86 Screw 4 2x 15 Screw 4 2 x 22 4 89 Rubble foot 42 _ Bearing cover 1 90 Wase s dT Spring washer 6 6 44 _ Rubber washer 1 92 Screwoxie dT _46 Bearing support 1 94 Soew42xi3 6 Bearing sleeve E ee ee eee SKU 95088 For technical questions please call 1 800 444 3353 07g Page 11 PARTS LIST CONTINUED Part Description ty 96 1 2 ThroatPlate i1 98 1 ThroatPlate tt 99 1 1 2 Throat Plate Ji 1 1 2 Sanding Sleeve 80 grit i 3 4 Sanding Sleeve 80 grit aa 1 Sanding Sleeve 80 grit 1 1 2 Sanding Sleeve 80 gri
6. aterial try a coarser grit sanding sleeve Keep a firm grip on the stock material as you move the stock material into the spinning sanding sleeve Occasionally check the sanding sleeves for tears wear or fraying Replace if necessary Stop using if sanding sleeve is damaged When you are finished turn off the Switch 80 Remove the yellow Safety Lock and store it out of the reach of children INSPECTION MAINTENANCE AND CLEANING BEFORE EACH USE inspect the general condition of the Spindle Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment TROUBLESHOOTING Over time if the performance of the tool diminishes or it stops working completely it may be necessary to replace the Carbon Brushes 34 by removing the Brush Holder 33 This procedure should be completed by a qualified technician If the Carbon Brushes are not worn down try cleaning the Carbon Brush tips with an ink eraser If the Sanding Sleeve stops rotating when you touch it or press the stock material against it turn off the machine at once Unplug the machine and check to make sure that the Hex Nut 1 is threaded on tight to the Spindle 55 SKU 95088 For technical questions please call 1 800 444 3353 Page 10 PA
7. d into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 9 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq 6 Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When cutting these materials extra care should be taken to avoid inhalation and minimize skin contact T WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Note Performance of this tool if powered by line voltag
8. directly to misuse abuse negligence or accidents repairs or alterations out side our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of return ing the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWIN
9. e may vary depending SKU 95088 For technical questions please call 1 800 444 3353 Page 5 on variations in local line voltage Extension cord usage may also affect tool performance GROUNDING WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropr
10. iate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A FIGURE B SKU 95088 For technical questions please call 1 800 444 3353 Page 6 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Figure B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a seri ous drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the
11. l will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Always unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Tool service must be perfor
12. med only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use SKU 95088 For technical questions please call 1 800 444 3353 Page 4 of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Sander These carry important information lf unreadable or missing contact Harbor Freight Tools for a replacement 2 Avoid unintentional starting Make sure you are prepared to begin work before plugging in the Sander 3 WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following e Avoid operating power tools alone e f powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock e Properly maintain and inspect all tools before use to avoid electrical shock 4 Never leave the Sander unattended when it is plugge
13. rly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury SKU 95088 For technical questions please call 1 800 444 3353 Page 3 14 15 16 17 18 19 20 21 22 23 24 29 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always wear ANSI approved safety goggles and a dust mask respirator when using or performing maintenance on this tool TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct too
14. t 2 Sanding Sleeve 80 grit 3 Sanding Sleeve 80 grit EE Rubber evade EEE ETTE O R 7 ae Spindle it Rubber spine 1 3 4 OD Spindle Washer Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts oe SKU 95088 For technical questions please call 1 800 444 3353 Page 12 ASSEMBLY DIAGRAM 5 96 97 98 99 100 101 4 108 109 110 111 112 3 102 103 104 105 106 107 REV 07d 07i Page 13 For technical questions please call 1 800 444 3353 SKU 95088 ASSEMBLY DIAGRAM CONTINUED SKU 95088 For technical questions please call 1 800 444 3353 Page 14 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in materials and work manship 90 days if used by a professional contractor or if used as rental equipment Harbor Freight Tools also warrants to the original purchaser for a period of ninety days from date of purchase that all other parts and components of the product are free from defects in materials and workmanship This warranty does not apply to damage due directly or in
15. this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Make sure there is adequate surrounding workspace 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 95088 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped
16. with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress prope
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