Harbor Freight Tools 94634 User's Manual
Contents
1. Coo Spring Washer 8 a 5 Lock Nut wa 5 15 Fewemergs 8 se emmo 4 1 MININ Blo A 2 2 2 olej A D 52 ing 59 Push Pull Assy fot 6o Lower Cover Plate Cross Head Concave Bolt M8 x 20 63 Track 30 j Washer f 2 Washer Bolt M6 x 30 Handle Pin 1 Carriage Aluminum Rivet 66 Aluminum Label SKU 94634 For technical questions please call 1 800 444 3353 PAGE 21 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 94634 For technical questions please call 1 800 444 3353 PAGE 22 LIMITED 1 YEAR WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do2. b The desired Slip Form 1A 1B 1C See Figure F c The Compaction Ram 64 See Assy Diagram 3 Make sure the Power Switch 14 is in its OFF position See Figure E 4 Plug the Power Cord 19 into a proper extension cord Then plug the extension cord into the nearest 115 volt grounded electrical outlet See Assy Diagram 5 Turn the Power Switch 14 to its ON position Then check to make sure the Compaction Ram 64 is moving back and forth in the bottom of the Hopper without scraping or binding on either edge By pulling the Shield 12 out of the Hopper you can observe the inner workings of the machine and make any necessary adjust ments ALWAYS turn the Power Switch 14 to its OFF position and unplug the Curb Machine from its electrical outlet prior to making any adjustments inside the Motor and Gear Box compartment See Figure E and Assy Diagram 6 To produce curbing the Front Pneumatic Tire 9 should be installed upside down or removed leaving the front of the Slip Form 1A 1B 1C on the ground See Figure E f Adjust the two Rear Wheel Brackets 28 so that the front of the Slip Form 1A 1B 1C is on the ground and the back of the Slip Form is raised about 1 4 inch above the ground See Figure E 8 As a test use slightly wet sand and shovel one shovel full at a time into the Hopper When the sand starts to come out of the Slip Form 1A 1B 1C place your foot in front of the sand
3. See Figure E Plug the Power Cord 19 into a proper extension cord Then plug the extension cord into the nearest 115 volt grounded GFCI protected electrical outlet NOTE It is recommended to use a 12 or 14 gauge extension cord as it will carry the electrical current more efficiently than a 16 gauge extension cord See Figure C and Assy Diagram SKU 94634 For technical questions please call 1 800 444 3353 PAGE 15 Feed the concrete mix shovel by shovel into the Hopper Do not allow the mix to stack up in the Hopper The Curb Machine will propel itself against the concrete and will stop when the Hopper is empty The operator should be aware of the following a That he steers the Curb Machine where it should be going He can see the inside of the Slip Form 1A 1B 1C through the small window above the Motor and Gear Box Make sure not to get the machine hung up on roots or the sod See Figure E b That he keeps the Curb Machine level by constant observation of the Leveler 42 See Figure E c That he keeps the Slip Form 1A 1B 1C at the proper height See Figure E Feeding The Hopper 1 Itis not necessary or advisable to completely fill the Hopper with concrete Itis most efficient to tap the bottom of the Hopper with a shovel at the end of the Compac tion Ram 64 stroke to keep the Curb Machine moving If the machine extrudes at every stroke it can produce over 500 feet per hour It is not reco
4. Power Switch 14 for the Curb Machine is in its OFF position and the machine is unplugged from its electrical outlet prior to assembling the machine adding any accessories or making adjustments to the machine To Fill The Pneumatic Tires With Air The three Pneumatic Tires 9 must be properly filled with air prior to using the Curb Machine Each tire requires 30 PSI of air pressure Do not overfill MOWER S EDGE 1A CURB STYLE 1C SLANT STYLE 1B FIGURE F To Install A Slip Form The Curb Machine comes with three different styles of Slip Forms The Mower s Edge 1A the Curb Style 1C and the Slant Style 1B To install a Slip Form align the mounting holes in the Slip Form with the mounting holes located in the front bottom of the Body 13 Then secure the Slip Form in place using the Bolts b Spring Washers 4 Flat Washers 3 and Lock Nuts 2 See Figure F and Assy Diagram SKU 94634 For technical questions please call 1 800 444 3353 PAGE 12 SETTING UP THE CURB MACHINE T It is recommended that you first test the Curb Machine in your driveway or garage Experiment by running concrete sand or mortar sand slightly moist and without cement to get an idea of how to run the Curb Machine This experiment is done without risk since it will not set up or need to be troweled 2 Make sure the following parts are properly attached to the machine and adjusted a The Rear Wheel Brackets 28 See Figure E
5. free of dirt and debris Mortar sand is recommended Do not use silica sand Crystalline silica contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The finished mix should have a consistency similar to wet sand used on the beach to make sand castles The following procedure is typically successful when mixing in a mortar mixer not included a NOTE The mix is 5 parts sand to 1 part cement With the mortar mixer running dump in 2 five gallon buckets of sand Dump in 1 2 of a 94 pound bag of portland cement Add 3 more five gallon buckets of sand oo0c Add water until the mix reaches the proper slump You should not be able to squeeze water out of the mix Do not over mix OPERATING INSTRUCTIONS Operating The Curb Machine 1 Wheel the Curb Machine to the starting point and install the Front Pneumatic Tire 9 upside down or remove See Figure E Place the front end of the Slip Form 1A 1B 1C on the prepared ground where you desire the curb to begin See Figure E Move the Rear Pneumatic Tires 9 so that the left Tire is in the trench See Figure E Adjust the Wheel Brackets 28 so that the Curb Machine is level and the Slip Form 1A 1B 1C is at the proper height The front of the Slip Form should be on the ground and the rear approximately 1 4 inch above the ground See Figure E Make sure the Power Switch 14 is in its OFF position
6. moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Plugging in power tools with the Power Switch on invites accidents SKU 94634 For technical questions please call 1 800 444 3353 PAGE 3 Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained us
7. not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUD ING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 94634 For technical questions please call 1 800 444 3353 PAGE 23
8. use of form work or guide rails The machine can produce in excess of 500 feet per hour under ideal conditions with constant feeding The machine can create circles with a diameter of 36 inches and will lay the con crete product as close as 1 4 inch from an existing structure The machine can also extrude the edging in a trench or above the ground as needed PRODUCT FEATURES Body Assembly The Body 13 includes the Hopper Motor Enclosure and Chute See Figure E next page Steering Assembly The Steering Assembly is located at the rear of the Curb Machine and includes the Steering Handle 46 Steering Rod 43 Wheel Bracket 47 and rear Pneumatic Tires 9 for lateral movement of the entire unit See Figure E The Steering Assembly is usually centered if you are working on level ground with no obstacles If you are performing landscape curbing with trenches garden areas etc the Steering Assembly is moved so that the left Pneumatic Tire 9 goes in the trench and the right Pneumatic Tire goes on the grass side The Curb Machine can be operated with the Steering Assembly centered or off to the left or off to the right depending on the conditions See Figure E Front Pneumatic Tire The Front Pneumatic Tire 9 is located on the right front of the Curb Machine and is only used to transport the machine The front Pneumatic Tire 9 should be installed upside down while curbing To do so loosen the Lock ing Knob 6 Sli
9. B DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B SKU 94634 For technical questions please call 1 800 444 3353 PAGE 7 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Figure B EXTENSION CORDS E Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a seri ous drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate am peres and use the sum to determine the required minimum cord size Se
10. CENTRAL MACHINERY CURB MACHINE KIT WITH FORMS Vierer3 94634 ASSEMBLY AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 09j PRODUCT SPECIFICATIONS Accessories 4 x Mower s Edge Slip Form 4 x Slant Style Slip Form 4 x 6 Curb Style Slip Form Additional Features Quick Feed Hopper with Hopper Handle Extended Power Stroke Compaction Ram Quick Release Slip Forms Red Powder Coated Exterior Housing Unit Weight 168 Ib SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly op erating inspection maintenance and cleaning procedures parts list and assem bly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a sa
11. G WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS il Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A D SH C9 FIGURE A FIGURE
12. To do so pull the Curb Machine off Shovel some concrete onto the ground hand pack it and then shape it with a finishing hand trowel Cutting Control Joints 1 Control joints should be cut every 3 feet If you are in an area where there is a lot of ground movement or freezing in the winter control joints should be cut every 3 feet for the Mower s Edge Style Slip Form 1A and every 4 feet for the Curb Style Slip Form 1C This is done with a heavy bladed butcher knife not included With a butcher s knife cut about halfway through the concrete before it sets pulling the knife carefully out the front or back usually within 15 to 30 minutes after the concrete is poured SKU 94634 For technical questions please call 1 800 444 3353 PAGE 17 3 It is also recommended that on sharp turns a control joint be cut on the sharpest portion of the curve to relieve the pressure in case of ground movement The pur pose of this control joint is to allow the concrete to move with the ground rather than forcing hairline cracks in the concrete Sealing Once the job is finished you may wish to use a spraying canister and apply a concrete sealer neither included Sealers aid the concrete in curing and seal out water and other concrete damaging elements When The Job Is Finished hs Make sure to unplug the Curb Machine and remove its Slip Form Then clean the Hopper Chute Slip Form and exterior Body of the Curb Machine thoroughly w
13. achine is running If necessary re adjust the positioning of the Ram See Assy Diagram 8 Track The Bearings 58 run on the Push Pull Assembly 59 back and forth in the Track 63 The Track should be replaced when a groove gets worn in it The Track should be checked and if necessary replaced when the Push Pull Assembly and or Bearings are replaced See Assy Diagram 9 Motor The Curb Machine is powered by a 115 volt 3 4 Horsepower electric Motor 25 See Assy Diagram SKU 94634 For technical questions please call 1 800 444 3353 PAGE 11 10 Gear Box The Gear Box 24 is located under the Motor 25 and has a shaft protruding out the left side The Gear Box is factory sealed and requires no main tenance See Assy Diagram 11 Crank Arm The Crank Arm 53 is connected to the Gear Box 24 shaft The Crank Arm has two holes in it to adjust the stroke speed and length of the Compac tion Ram 64 The Crank Arm is factory preset on the longest and fastest stroke length The Crank Arm is attached to the Gear Box shaft with a key and keyway as well as set screws Make sure the set screws remain tight The adjustment holes are threaded so that when you remove the nut the bolt still needs to be threaded in or out See Assy Diagram ASSEMBLY INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 22 A CAUTION Always make sure the
14. al equipment and tools Do not use this product for a purpose for which it was not intended WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker WARNING The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SKU 94634 For technical questions please call 1 800 444 3353 PAGE 6 GROUNDIN
15. ay If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation E eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Dam aged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operat ing a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from
16. chine Using personal safety devices reduce the risk for injury Safety impact eye goggles heavy work gloves dust masks and respirators and hard hats are available from Harbor Freight Tools Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of ob structions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Avoid unintentional starting Make sure you are prepared to begin work before turning on the Curb Machine Do not force the Curb Machine This tool will do the work better and safer at the speed and capacity for which it was designed WARNING Avoid accidental cuts Keep hands and fingers away from the Hopper and Chute areas of the Curb Machine Never leave the Curb Machine unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Make sure the Curb Machine is used on a dry flat level ground surface Avoid steep inclines where the Curb Machine could possibly tip over Industrial applications must follow OSHA guidelines Never stand on the Curb Machine Serious injury could result if the machine is tipped over Check the Hopper and Chute of the Curb Machine for unwanted debris be fore each use Before plugging in make a visual check to ensur
17. de the front Pneumatic Tire with its Front Tire Rod Assembly 7 out from the Body 13 of the unit Insert the Front Tire Rod Assembly with its front Pneumatic Tire upside down into the Body Then retighten the Locking Knob See Figure E and Assy Diagram Slip Forms The Slip Forms 1A 1B 1C produce the desired shape of the curb They come in 4 inch by 6 inch wide sizes To install a Slip Form align the mounting holes in the Slip Form with the mounting holes located in the front bottom of the Body 13 Then secure the Slip Form in place using the Bolts 5 Spring Washers 4 Flat Washers 3 and Lock Nuts 2 See Figure E and Assy Diagram SKU 94634 For technical questions please call 1 800 444 3353 PAGE 10 5 Wheel Brackets The two Wheel Brackets 28 must be adjusted up or down so that the front of the Slip Form 1A 1B 1C is on the ground and the back of the Slip Form is raised about 1 4 inch above the ground To adjust the Wheel Brackets turn the two Handles 34 clockwise or counterclockwise See Figure E STEERING HANDLE HANDLE 34 PNEUMATIC TIRE 9 REAR PNEUMATIC TIRE 9 LOCKING KNOB FRONT TIRE ROD ASSY SLIP FORM 1A 1B 1C FIGURE E 6 Power Switch The Power Switch 14 turns the Curb Machine on and off See Figure E 7 Compaction Ram The plunger or Ram 64 pushes out the concrete product It should not rub on either side of the Track 63 when the Curb M
18. e Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electri cian before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas SKU 94634 For technical questions please call 1 800 444 3353 PAGE 8 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet Co e a cul FIGURE C Based on limiting the line voltage drop to five volts at 150 of the rated amperes Volts Alternating Current No xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 21 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SKU 94634 For technical questions please call 1 800 444 3353 PAGE 9 PRODUCT OVERVIEW The Curb Machine is an electrically driven concrete extruder T 2 The machine operates on common household current of 115 volts The machine produces continuous concrete edging borders and mower strips without the
19. e the Hopper and Chute are empty Never attempt to remove material stuck in the moving parts of the Curb Ma chine when it is plugged into an electrical outlet Allow the Motor of the Curb Machine to reach full speed before feeding con crete into the Hopper When turning off the Curb Machine allow the Motor to stop on its own SKU 94634 For technical questions please call 1 800 444 3353 PAGE 5 19 20 21 22 23 Inspect the concrete before feeding it into the Hopper of the Curb Machine To avoid damaging the machine make sure the concrete does not contain metal large rocks or any other foreign material off the ground Do not handle the Power Switch or Power Cord Plug with Avoid accidental electrical shock Keep all electrical connections dry and wet hands Performance of this Curb Machine if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect machine performance Always unplug the Curb Machine from its electrical outlet before performing any inspection maintenance or cleaning procedures Keep this product and all other tools and equipment away from children and animals Do not allow spectators in the work area Keep all safety guards in place and in proper working order Use the right product for the job There are certain applications for which this product was designed Do not use small equipment or tools to do the work of larger industri
20. ers Maintain tools with care Keep this tool clean Properly maintained tools are less likely to bind and are easier to control Do not use a damaged tool Tag dam aged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instruc tions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SKU 94634 For technical questions please call 1 800 444 3353 PAGE 4 SPECIFIC SAFETY RULES Maintain labels and nameplates on the Curb Machine These carry important information If unreadable or missing contact Harbor Freight Tools for a replace ment Always wear safety impact eye goggles heavy work gloves a dust mask or respirator non skid shoes or boots and a hard hat when using the Curb Ma
21. es too tight Gentle curves look best and will allow you to be more efficient with the Curb Machine If you have a tight curve or circle make sure to allow for the Curb Machine to oper ate properly by digging the trench a little wider The extra clearance will allow the Slip Form 1A 1B 1C to make it around the curve See Figure G Installing Circles 1 2 The most critical part of a circle is a good radius or trench Locate the center point of the circle Pull a string line and mark the outside of the circle with spray paint or chalk Then dig the trench Place the Curb Machine in the circle and as it extrudes help pull it around so that the back of the Slip Form 1A 1B 1C doesn t catch on the sod Most circles smaller than 6 feet in diameter will break up as you drive the machine As you reach the end of the circle move the Rear Pneumatic Tires 9 more towards the middle of the circle and you will be able to extrude the concrete almost on top of the beginning of the circle You may wish to cut off and remove the first foot or two of curbing as it is likely the machine will move inward as you follow this process As you trowel the outside of the circle use your hand on the inside to keep the concrete together Then finish with an inside trowel not included Finishing Into A Solid Object When installing curbing into a wall or other existing structure the last two or three feet will need to be finished by hand
22. fe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 94634 For technical questions please call 1 800 444 3353 PAGE 2 ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one w
23. ith water 2 Clean excess cement off the front edge of the curb off the grass and other vegeta tion If the concrete is stable the front and back edges of the curb can be filled in with soil Caring For The New Curbing 1 Most cement products require approximately 28 days to totally cure During the first 24 hours take extra precaution to protect the cement from damage by children adults vandals and animals During the first 24 hours the new curbing will be soft It can be caused to crumble slightly or be scratched if sharp objects come in contact with it or if someone or something puts excessive weight or pressure on it 2 Some fertilizers and chemicals will stain the new curbing Alert those using fertilizers and chemicals to avoid spraying on the curbing If fertilizers and chemicals come in contact with the new curbing immediately hose it down thoroughly 3 During the first 24 to 48 hours avoid direct sprinkler impact on the curbing After 24 hours a fine mist will not cause any damage SKU 94634 For technical questions please call 1 800 444 3353 PAGE 18 INSPECTION MAINTENANCE AND CLEANING 1 WARNING Make sure the Power Switch 14 of the Curb Machine is in its OFF position and the machine is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 2 Before each use inspect the general condition of the Curb Machine Check for loose screws misalig
24. mmended to use a small mouth shovel to stamp down the concrete as it could become jammed by the Compaction Ram 64 resulting in damage to the Gear Box or Drive Arm Hand Troweling T The concrete finisher should be following the Curb Machine as soon as possible before the concrete begins to dry or set up All of the curbing should be hand troweled Do not over trowel But you should go over each section lightly at least once Some areas especially tight curves and circles will leave cracks in the surface which can be filled and finished with a finishing hand trowel not included On tight circles a slightly wetter mix will help alleviate some of the cracking When finishing the work keep firm but light pressure on the rear of the finishing hand trowel so that it does not gouge the concrete Installing Curbing In A Straight Line LF 2 Mark the installation with a string line set 1 4 inch from the desired curb edge Run the Curb Machine with the left side the straight side along the string SKU 94634 For technical questions please call 1 800 444 3353 PAGE 16 3 After the section has been extruded remove the string and place it in line directly over the curb Portions which are still not straight can be pushed into place with the back of a shovel Installing Curved Curbing 1 It is important for the control of the Curb Machine as well as for the protection of the landscape that you do not make curv
25. nment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 After each use clean the Hopper Chute Slip Form and exterior Body of the Curb Machine thoroughly with water Do not introduce water into the Motor compart ment of the machine 4 To replace the V Belt loosen the four Bolts 48 at the base of the Motor 25 Move the Motor towards the Gear Box 24 Slip the V Belt 20 off the two Pulleys 21 23 Install a new V Belt size A500 onto the two Pulleys Move the Motor back to its original position Then firmly retighten the four Bolts See Assy Diagram SKU 94634 For technical questions please call 1 800 444 3353 PAGE 19 TROUBLESHOOTING Curb Machine will not turn on Make sure the Power Switch is in its ON position Make sure to use the proper size extension cord Make sure the extension cord is connected to a working 115 volt grounded electrical outlet Have a qualified service technician examine the machine Curb Machine extrudes poorly Make sure to properly mix the cement sand and water Make sure the Slip Form is properly attached to the machine Make sure to properly feed the Hopper Make sure the Compaction Ram is moving freely on its Track Make sure the Crank Arm has been p
26. roperly adjusted length and stroke of the Compaction Ram for the job at hand Have a qualified service technician examine the machine SKU 94634 For technical questions please call 1 800 444 3353 PAGE 20 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEI THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR RE PLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Pat Description ow Pat Description ay as Pasco f gt BE s fenem o foe 2 fonao Bearing GET0E Turning Ball Head 4 Spring Washer 0 4 6 Locking knob s _ Shaft Sleeve rr 9 PneumaticTre 1 swa 1 19 Bouy Assy a L5 eet Bracket 1 1 PowerSwen 1 48 BoMexz 4 15 umerceerPae o Ce Flat Washer we o 6 Grommet
27. to force compaction The Curb Machine will now start to propel itself as it compacts the sand and extrudes a temporary curb 9 When finished with the experiment make sure to turn the Power Switch 14 to its OFF position and unplug the machine from its electrical outlet See Figure E SKU 94634 For technical questions please call 1 800 444 3353 PAGE 13 GROUND PREPARATION 1 Make sure the ground and the trench are firm and compacted 2 If you have straight lines make sure to set a string line not included to keep the Curb Machine from wandering off line Trenching Guide New Landscape Before Sod Mower Style Without Top Soil ECCE M Mower Style With Top Soil Curb Slant Style Without Top Soil Curb Slant Style With Top Soil Mower Style With Existing Sod Curb Slant Style With Existing Sod Se E FIGURE G 3 The trench for the curb should be cut with a good sharp edging shovel or square mouth shovel not included The ground should be relatively dry The trench also needs to be wide enough to accommodate the turns and curves the Curb Machine will have to make See Figure G SKU 94634 For technical questions please call 1 800 444 3353 PAGE 14 MIXING THE CONCRETE It is extremely important to have a consistent mix If it is too wet it will slump If it is too dry it will crack The sand should be rough sand not having gravel much larger than a match head The sand should be
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