Harbor Freight Tools 94191 User's Manual
Contents
1. Harbor Freight Tools Emission Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each sub sequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser 2 No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 800 444 3353 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions SKU 94191 Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alter native usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a use of parts which are not2. 94191 For technical questions please call 1 800 444 3353 Page 18 Possible Cause Possible Solution Add fuel or oil Engine will not start No electrical output TROUBLESHOOTING Low on fuel or oil Engine power switch is in the OFF position Faulty spark plug Choke in wrong position Fuel valve lever in CLOSED position Generator loaded during start up Spark plug wire loose Fuel line clogged Faulty ignition system Faulty outlet Circuit breaker tripped Defective capacitor Turn engine power switch to the ON position Replace spark plug Property adjust choke Turn fuel valve lever to OPEN position Remove load from Generator Attach wire to spark plug Clean fuel line and fuel filter Have a qualified technician check ignition system Have a qualified technician check outlets Depress circuit breaker and reset Have a qualified technician check capacitor Hepair or replace cord Reduce load Faulty power cord Repeated circuit breaker Overload tripping Check for damaged bare or frayed wires on equipment Repair or replace Reduce load Faulty cords or equipment Generator overheating Generator overloaded Insufficient ventilation Move to adequate supply of fresh air PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS
3. outlet Engine 13 HP 4 Cycle Electronic Ignition amp Recoil Start Specifications Engine Speed 3 600 RPM Required Fuel Type Unleaded Gasoline Fuel Capacity 6 5 Gal Recommended Oil Type F SAE 30W Above 32 F SAE 5W 30W Below 32 Automatic Low Oil Shut Down Yes EPA and CARB Approved Overall 29 3 4 L x 25 1 2 W x 20 5 8 H Dimensions The Emission Control System for this generator s engine is warranted for standards set by the U S Environmental Protection Agency and by the California Air Resources Board also known as CARB For warranty information refer to the back two pages of this manual SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES AND PRECAUTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools cre ate spa
4. tool or equipment into the 12V DC Outlet 8 See Figure D IMPORTANT If Engine speed or voltage fluctuates with a load below 250 Watts move the Engine Choke Lever 21A to the HALF CHOKE position See Figure F SKU 94191 For technical questions please call 1 800 444 3353 Page 15 11 When finished using the Generator disconnect all electrical loads Turn the Engine Ignition 2 to its OFF position to stop the Engine Then close the Engine Fuel Valve 41 See Figures D and F INSPECTION MAINTENANCE AND CLEANING 1 WARNING Always make sure the Engine s Ignition 2 is in its OFF posi tion prior to performing any service maintenance or cleaning of the Generator or Engine See Figure D 2 Before each use inspect the general condition of the Generator and Engine Check for loose screws misalignment or binding of moving parts cracked or broken parts loose hose connections and any other condition that may affect the safe opera tion of the Generator and Engine If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Generator maintenance a Keep the Generator clean and dry at all times b The Generator should not be operated or stored in locations that include exces sive moisture dust flammable or corrosive vapors If these substances are on the Generator clean with a cloth or soft brush c Do not use a garden hose or a
5. 191 For technical questions please call 1 800 444 3353 Harbor Freight Tools Emission Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emission control parts defects subject to the provisions set forth below If any emission related part on your engine is defective the part will be repaired or replaced by HFT Owner s Warranty Responsibilities Asthe engine owner you are responsible for the per formance of the required maintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 800 444 3353 Page 24 Emission Control System Warranty continued
6. 91 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Emission Control System Warranty California and United States Emission Control Defects Warranty Statement The California Air Resources Board herein CARB the United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emission control system warranty on your 1995 and later Small Off Road Engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards Else where within the United States new off road spark ignition engines certified for model year 1997 and later must meet similar standards set forth by the EPA HFT must warrant the emission control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 1995 and later engines are warranted for two 2 years If any emission related part on your engine is defective the part will be repaired or replaced by HFT SKU 94
7. Bracket 1 Carbon Brush 1 48 BatteyTray J 1 Bolt M10 x 1 25 x 265 58 Connection Board Muffe 1 Bolt M6 x 180 59 Bolt M8x20 4 Bolt M5 x 20 60 Bolt w Lock Washer M6 x12 Connection Board 63 Positive BatteryCable 64 i L 65 Negative Battery Cable Ignition Key sid N NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Battery Part 45 is not included SKU 94191 For technical questions please call 1 800 444 3353 Page 20 ASSEMBLY DIAGRAM GENERATOR g B A A oS 2 63 ENGINE 7 s A Battery Part 45 is not included Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 94191 For technical questions please call 1 800 444 3353 Page 21 PARTS LIST ENGINE Description Cylinder Head Cover Packing Governor Spring SKU 94191 3 For technical questions please call 1 800 444 3353 Part Description Qty 44A Starter Wheel 1 45A Circlip S 46A Starter Ratchet S 2 47A Friction PlateScrew 1 49A Starter Pulley Tt 50A CooingFan Tt 51A Flywheel Magneto 1 52A CylinderBlock 1 53A Speed Control Lever 1 54A GovemrAmm Tt 55A _ Governor Spring 1 56A _ Governor
8. CHICAGO dXesiiteiGenerators GAS ENGINE GENERATOR 13 HP ASSEMBLY AND OPERATION INSTRUCTIONS Due to continuing improvements actual product may differ slightly from the product described herein CAUTION Your Warranty Is Voided If You do not put engine oil in the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the Engine with low or no oil will permanently damage the unit Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS Electrical Alternator Type 2 Pole Single Phase Specifications Output Frequency 60 Hz Output 5 500 Continuous Watts 6 500 Peak Watts AC Receptacles Dual 120V 20 Amp grounded receptacle 240V 30 Amp L14 30 four blade twist lock receptacle DC Receptacle 12V Terminal with Cap Screws Circuit Breakers 20 Amp Qty 2 25 Amp Qty 2 Fuse Type F10A250V Overload Protection Resettable Circuit Protection for AC outlets and Fuse for DC
9. Each of the two 120 Volt AC Outlets have a Circuit Breaker to protect the Generator from overloading Should a Circuit Breaker trip unplug all electrical loads from the Generator Allow the Circuit Breaker to cool down Then push the 120 volt Circuit Breakers See Figure D 5 240 Volt AC Outlet 6 The Generator is equipped with one 4 blade twist lock 240 Volt AC Outlet to power 240 volt tools and equipment See Figure D 6 240 Volt AC Circuit Breaker 3 The 240 Volt AC Outlet has two Circuit Break ers to protect the Generator from overloading Should the Circuit Breakers trip unplug all electrical loads from the Generator Allow the Circuit Breakers to cool down Then push the 240 volt Circuit Breakers See Figure D 7 12V DC Terminal 7 Supplies voltage to 12 volt DC appliances such as radios emergency lights etc To power a 12 volt DC appliance connect the positive lead from the appliance to the positive Red 12V DC Terminal on the Genera tor Then connect the negative lead from the appliance to the negative Black 12V DC Terminal on the Generator IMPORTANT This Outlet is designed for operating 12 volt DC appliances only Do not attempt to charge batteries with this Outlet See Figure D SKU 94191 For technical questions please call 1 800 444 3353 Page 11 8 12 Volt DC Fuse 8 The 12 Volt DC Outlet has one Fuse 8 to protect the Genera tor from overloading The Generator is equipped w
10. Filter Element Immerse the Air Filter Element in a mild solvent and squeeze the Element several times to clean Remove the Element from the solvent and SKU 94191 For technical questions please call 1 800 444 3353 Page 17 squeeze thoroughly to dry Then squirt several drops of a light weight oil onto the Element Use compressed air to clean the Air Filter Separator Then replace the Air Filter Separator Air Filter Element and Air Filter Cover Clean more often under dusty conditions or when airborne debris is present Replace Air Filter parts if necessary See Figure H c After every 100 hours of use Replace the Spark Plug 28A To do so remove the Spark Plug Wire 36A Use the accessory Spark Plug Wrench Kit 86A to remove the old Spark Plug Install a new Spark Plug Then replace the Spark Plug Wire See Figure H FUEL TANK CAP 34 FUEL FILTER FIGURE I d Daily Inspect the Fuel Filter 32 To do so remove the Fuel Tank Cap 34 Remove the Fuel Filter from the Fuel Tank 31 If necessary use compressed air to remove any dirt and debris from the Fuel Filter Then replace the Fuel Filter and Fuel Tank Cap See Figure I 5 When storing the Generator make sure to store the unit in a clean dry safe loca tion out of reach of children and other unauthorized people 6 Z CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician SKU
11. LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 94191 For technical questions please call 1 800 444 3353 Page 19 PARTS LIST GENERATOR Pana Description ay Pang Description oy Bowl oc Washer ME x 1 4 28 Roor 1 29 Coinga 1 30 Heat insulation Board Assembly 1 31 FwlTamk a2 Fuel Fiter s3 Seal Rig 7 Bolt M5x215 Lock Washer Nut M8 35 FueGage 36 j Bot M6x12 38 Space amp 39 RubWasher 4 j 40 Bushing 41 Fuel Valve 1 Alternator Back Cover 42 Fam 16 _ Automatic Voltage Regulator 1 43 SwitchBoxCover 17 Bot M5x12 7 44 BatteryGuardPlate 18 Rectifier 1 45 Battery 12V 17AH 20HR 1 19 Bot M5x20 2 46 Boltw ock Washer M6x12 2 20 CableSheath 1 47 Battery
12. ROUNDING WIRE NOT INCLUDED GROUNDING ROD NOT INCLUDED FIGURE C Note It is recommended that only a trained and licensed electrician perform this proce dure Connect a 6 AWG grounding wire not included from the Grounding Terminal 9 on the Generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the Generator See Figure C CONTROL PANEL FEATURES 1 Engine Ignition 2 Starts and stops the Gasoline Engine To start the Engine using power from the Battery 45 insert the Ignition Key 65 and turn the Engine Ignition to its START position To start the Engine manually using the Starter Rope 40A and Starter Handle 41A insert the Ignition Key and turn the Engine Ignition to its RUN position Then pull briskly on the Starter Handle To stop the Engine turn the Engine Ignition to its OFF position Always remove the Ignition Key when the Generator is not in use See Figure D next page 2 Fuel Tank Cap 34 NEVER run the Engine with the Fuel Tank Cap removed See Figure D 3 120 Volt AC Outlets 5 The Generator is equipped with two 3 hole 120 volt AC outlets to power 120 volt tools and equipment See Figure D SKU 94191 For technical questions please call 1 800 444 3353 Page 10 FIGURE D 4 120 Volt AC Circuit Breakers 3
13. Support 1 57A Bolt M x15 2 58A OilalertNut 1 59A Plug MiOx15 2 60A PlugWasher 2 61A OilAlert 1 62A Bolt MO 2 63A _ Crankshaft 1 64A CrankshaftGear 1 65A OilDipsick CT 66A OilDipstickSealRing 2 68A Bolt M8x35 69A_ GearCase Packing 70A_ Bearing 71A_ CamshaftAssembly 72A LocatingPin 73A Oi Sel 0 0 0 74A Connecting Rod Bolt 75A_ ConnectingRodCap 76A ConnectingRod 77A Piston 78A 79A 80A 81A 82A 83A 84A 85A 68A 69A 70A 71A 72A 73A 74A 75A 76A 77A Piston 78A 79A 80A 81A 82A 83A 84A 85A 6A stmt H Piston Pin Circlip Gear Spark Plug Wrench Kit Page 22 ASSEMBLY DIAGRAM ENGINE 70A 69A 65A 66A 67A 86A Spark Plug Wrench Kit Not Shown 16A 15A fin 78A79A 80A 6A 1A SKU 94191 For technical questions please call 1 800 444 3353 Page 23 LIMITED 1 YEAR WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and du rability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase 90 days if used by a professional contractor or if used as rental equipment See engine m
14. When the Engine starts slowly move the Choke Lever 21A to its RUN position See Figure F 5 IMPORTANT Allow the Generator to run at no load for five minutes after each start up so that the Engine and Generator can stabilize To Connect Electrical Loads jm Start the Engine and allow the Engine and Generator to run and warm up for five minutes after starting with no electrical load 2 WARNING Connect 120V AC appliances tools and equipment only to the two 120V AC Outlets 5 Connect 240 AC appliances tools and equipment only SKU 94191 For technical questions please call 1 800 444 3353 Page 14 10 to the one 240V AC Outlet 6 Connect 12V DC appliances tools and equipment only to the 12V DC Terminal 7 See Figure D A caution Never exceed the rated capacity for this Generator as serious damage to the Generator and or appliances tools and equipment could result from an overload Starting and running wattage requirements should always be calculated when matching this Generator s wattage capacity to the appliance tool or equipment Most appliances tools and equipment will list on the motor nameplate the start ing and running voltage and amperage requirements Use the following formula to convert voltage and amperage to wattage Volts x Amps Watts example 120 volts x 3 amps 360 watts To determine the approximate wattage requirement for most appliances tools and equipment with inductiv
15. anufacturer s warranty which covers engine This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WAR RANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchan dise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 34
16. authorized by HFT b improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c failure to follow recommendations on fuel use contained in the Owners Manual d improper or inadequate maintenance of any war ranted parts e repairs performed outside of the authorized war ranty service dealers f alterations by changing adding to or removing parts from the engine For technical questions please call 1 800 444 3353 3 Service and Maintenance Component parts which are not scheduled for replace ment as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replace ment as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required mainte nance as outlined in the Inspection Cleaning and Maintenance section on page 17 of this manual 5 Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifol
17. d ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies Page 25 Electrical Diagram nd MHvVdS gt NU LS NJ 109 NOLLINS 30018 YOLVYANED OION310S LAD TANA d f Dy HO VVH V n nh AS A31 110 30018 XO8 1OHLNOO MS NOLLVNIHWOD Please note All electrical work should be performed by a qualified service technician REV 07c 07h SKU 94191 For technical questions please call 1 800 444 3353 Page 26
18. e Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES AND PRECAUTIONS 1 Your Warranty is voided if you do not put engine oil in the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the Engine with low or no oil will permanently damage the unit 2 Maintain labels and nameplates on the Generator These carry important infor mation If unreadable or missing contact Harbor Freight Tools for a replacement 3 Make sure the Generator is located on a flat level sturdy surface capable of supporting the weight of the Generator and any additional tools and equip ment 4 Industrial applications must follow OSHA guidelines 5 Never stand on the Generator Serious injury could result if the Generator is tipped 6 Never leave the Generator unattended when it is running Turn off the Engine before leaving re Do not allow children and other unauthorized people to handle or play with the Generator 8 This Generator is designed for outdoor use only Do not operate the Generator in a closed area or in a poorly ventilated area When running the Engine of this Generator produces carbon monoxide a color less odorless toxic fume that when inhaled can cause serious personal injury or death Wheneve
19. e type motors multiply the wattage that was calculated by 2 times to ensure adequate Generator capacity for motor load starting current NOTE The starting and running wattage for resistant loads are the same Ex ample a 100 Watt light bulb requires only 100 Watts to start Most resistant loads will be listed in wattage Always power the largest electric motor first Then plug in other appliances tools and equipment one at a time a Connect inductive load appliances tools and equipment first Inductive loads consist of small hand tools and some small appliances Connect the items that require the most wattage first b Connect any lights next c Voltage sensitive appliances tools and equipment should be the last to be con nected to the Generator and the first to be disconnected Plug voltage sensitive items such as T V s VCR s microwaves and cordless telephones into a UL listed voltage surge protector not included Then connect the UL Listed surge protector into the Generator caution Failure to connect and operate appliances tools and equipment in this sequence can cause damage to the Generator appliances tools and equip ment and will void the warranty on this Generator Once the Engine is running simply connect the 120 volt appliances tools and equipment into the 120V AC Outlets 5 Connect a 240 volt appliance tool or equipment into the 240V AC Outlet 6 Or connect a 12 volt appliance
20. ed hearing protection must also be used TOOL USE AND CARE 1s Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 2 Do not use the Generator if the Engine s Ignition 2 does not turn it on or off Any tool that cannot be controlled with its power switch is dangerous and must be replaced 3 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 4 Maintain tools with care Properly maintained tools are less likely to malfunction and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 5 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools SKU 94191 For technical questions please call 1 800 444 3353 Page 3 6 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instruc tions in th
21. ing the Engine b WARNING Never fill the Fuel Tank 31 when the Engine is running or hot Do not smoke when filling the Fuel Tank SKU 94191 For technical questions please call 1 800 444 3353 Page 13 To Start The Engine Generator i T Ml M Ey Mie 2 x FUEL VALVE CHOKE LEVER 21A CHOKE LEVER 21A 41 IN CHOKE POSITION IN RUN POSITION FIGURE F 1 Turn the Engine Fuel Valve 41 to its OPEN position Then turn the Engine Choke Lever 21A to its CHOKE position NOTE No choke is required if the Engine is warm Make sure the Engine Choke Lever is in the RUN position when starting a warm Engine See Figure F 2 To start the Engine using the Battery 45 for cranking power insert the Ignition Key 65 and turn the Engine Ignition 2 to its START position NOTE To prolong starter life use short starting cycles 5 seconds maximum then wait one minute before attempting to again start See Figure D 3 To start the Engine manually using the Starter Handle 41A and Starter Rope 40A insert the Ignition Key 65 and turn the Engine Ignition 2 to its RUN po sition Grasp the Starter Handle 41A on the Starter Rope 40A and pull slowly until resistance is felt Allow the Rope to rewind slowly Then pull the Handle with a rapid full arm stroke Allow the Rope to rewind slowly If necessary repeat this procedure until the Engine starts 4
22. ith the following size and type of Fuse F10A250V Should a 12 VDC output exceed the fuse s rating always check to see if the Fuse has blown a melted filament within the Fuse If necessary unplug all electrical loads from the Generator replace with a new Fuse and reat tach a reduced load to the generator See Figure D 9 Power On Light 10 Indicates voltage is being provided by the Generator See Figure D PRE START INSTRUCTIONS To Add Engine Oil 1 CAUTION Your warranty is voided if you do not put engine oil in the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the engine with low or no oil will perma nently damage the Engine OIL DIPSTICK 65A FUEL TANK CAP FUEL FILTER 34 FUEL GAUGE 35 FUEL TANK PA F i A FIGURE E e a 2 The Engine MUST be filled with a high quality grade engine oil If the Engine will be run in temperatures above 32 degrees Fahrenheit use SAE 30 weight oil If the SKU 94191 For technical questions please call 1 800 444 3353 Page 12 Engine will be run in temperatures below 32 degrees Fahrenheit use SAE 5W 30 weight oil See Figure E prior page To do so unscrew and remove the Oil Dipstick 65A Pour engine oil into the Dip stick Hole until the level of oil is even with top edge of the Dipstick Hole See Figure E Make sure to screw the Oil Dip
23. nything with liquid to clean the Generator Liquid may enter the cooling air slots and could damage the interior workings of the Generator SKU 94191 For technical questions please call 1 800 444 3353 Page 16 OIL DIPSTICK FIGURE G 99 4 Engine maintenance a After first 5 to 8 hours of use Change oil Then change oil every 50 hours of use Change oil every 25 hours of use when operating the Engine under a heavy load or in high temperatures To change the oil remove the Plug 59A and allow the old oil to drain in a proper container Once drained replace the Plug If the Engine will be run in temperatures above 32 Fahrenheit use SAE 30 weight oil If the Engine will be run in temperatures below 32 Fahrenheit use SAE 5W 30 weight oil To fill the Engine crankcase with new oil unscrew and remove the Oil Dipstick 65A Pour engine oil into the Dipstick Hole until the level of oil is even with the top edge of the Dipstick Hole Make sure to screw the Oil Dipstick 65A firmly back into its Dipstick Hole Also make sure to dispose of the old oil according to local waste disposal requirements See Figure G SPARK PLUG 28A 4 f SPARK PLUG WIRE 36A E o FIGURE H AIR FILTER SEPARATOR 20A AIR FILTER COVER M 18A m 1 AIR FILTER ELEMENT 19A b After every 25 hours of use Service the Air Filter Element 19A and Air Filter Separator 20A To do so remove the Air Filter Cover 18A Remove the Air
24. of Generator or Engine Always wear ANSI approved safety impact eye goggles when assembling and using the Generator To Install The Battery not included NOTE For proper operation you must install a DC 12V 18 35 Amp hour Battery NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE Not included BATTERY GUARD PLATE 44 FACTORY PRE INSTALLED BATTERY BRACKET 47 BATTERY TRAY 48 FACTORY PRE INSTALLED BOLT W LOCK WASHER 46 FIGURE B Te Remove the packing from the Battery 45 Then locate the factory pre installed Battery Guard Plate 44 and Battery Tray 48 beneath the Control Panel 4 of the Generator unit See Figure B previous page 2 Slide the Battery 45 into the Battery Guard Plate 44 with the Battery s terminals facing outward and with the Battery s negative terminal facing left See Figure B 3 Align the two mounting holes in the Battery Bracket 46 with the two threaded mount ing holes in the Battery Guard Plate 44 Then secure the Battery Bracket to the Battery Guard Plate using two Bolts with Lock Washers 46 See Figure B 4 Connect the end of the Positive Battery Cable 63 to the Battery s positive ter minal Then connect the Negative Battery Cable 64 to the Battery s negative terminal See Figure B REV 07h SKU 94191 For technical questions please call 1 800 444 3353 Page 8 1 INSTALLATION INSTRUCTIONS Electrical and other
25. permits may be required for the installation of emergency or portable power systems Investigate the local building and electrical codes before installing this unit Prior to providing Generator power to tools and equipment make sure the Gen erator s rated voltage wattage and amperage capacity is adequate to supply all electrical loads the unit will power If powering exceeds the Generators capacity it may be necessary to group one or more of the tools equipment for connection to a separate Generator General Location It is recommended to locate the Generator outdoors only where cooling air is readily available Locate the Generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection The air inlet on Air Filter Cover 18a in normal weather conditions should face the prevailing wind direction Locate the Generator on a concrete slab or other area where rain drainage or flood waters can not reach it Generator placement should allow four feet of access to all sides for maintenance and for proper air cooling Place the Generator as close as possible to the electrical tools and equipment be ing powered to reduce the length of extension cords SKU 94191 For technical questions please call 1 800 444 3353 Page 9 Grounding The Generator GROUNDING TERMINAL 6 AWG G
26. r possible use a carbon monoxide detec tor not included to detect excessive carbon monoxide fumes in the work area and in the surrounding area SKU 94191 For technical questions please call 1 800 444 3353 Page 4 Do not force the Generator This tool will do the work better and safer at the speed and capacity for which it was designed Do not overload the generator Know the total running wattage necessary to power the desired items FIRE AND EXPLOSION PRECAUTIONS Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire extin guishers nearby Keep the Generator its Engine and surrounding areas clean at all times When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regula tions Store oil rags in a covered metal container Never store fuel or other flammable materials near the Generator Do not smoke or allow sparks flames or other sources of ignition around the Generator Keep grounded conductive objects such as tools away from exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the Fuel Tank while the Engine is running or while the Engine is still hot Do not operate the Generator with known leaks in the fuel system Use only Engine manufact
27. rks which may ignite the dust or fumes REV 061 SKU 94191 For technical questions please call 1 800 444 3353 Page 2 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Provide barriers or shields as needed PERSONAL SAFETY 1 Stay alert Watch what you are doing and use common sense when operat ing a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure the Engine Ignition 2 is in its OFF posi tion before moving the Generator and before performing any service mainte nance or cleaning procedures on the unit 4 Remove adjusting keys or wrenches before turning the Generator on A wrench or a key that is left attached to a rotating part of the machine may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations 6 Use safety equipment Always wear eye protection Always wear ANSI approved safety impact goggles when using this product ANSI approv
28. rounded in accordance with all relevant electri cal codes and standards before operation If an extension cord not included is used make sure to use only UL listed cords having the correct gauge and length See Figure A next page Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Do not touch electrically energized parts of the Generator and interconnect ing cables or conductors with any part of the body or with any non insulated conductive object Connect the Generator only to a load or electrical system 120 volt 240 volt or 12 volt that is compatible with the electrical characteristics and rated ca pacities of the Generator Be sure the Engine s Ignition 2 is in its OFF position before moving the Generator and before performing any service maintenance or cleaning pro cedures on the unit Keep all electrical equipment clean and dry Replace any wiring where the in sulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Insulate all connections and disconnected wires Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Use only Class BC or Class ABC fire extinguishers on electrical fires Unconditioned electrical output can damage sensitive equipment Do not use to power sen
29. sitive electronic equipment without appropriate line conditioner sold separately SKU 94191 For technical questions please call 1 800 444 3353 Page 6 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 29 e e m e ace e 9 C eraoo b o T T MISC PRECAUTIONS 1 WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pace maker could cause interference to or failure of the pacemaker 2 WARNING The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 94191 For technical questions please call 1 800 444 3353 Page 7 UNPACKING When unpacking check to make sure all the parts shown on the Parts Lists on pages 20 and 22 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS CAUTION Make sure Engine s Ignition 2 is in its OFF position prior to performing any service maintenance or cleaning
30. stick 65A firmly back into its Dipstick Hole See Figure E To Fill The Fuel Tank b Prior to first using the Generator the Fuel Tank 31 must be filled with high octane unleaded gasoline See Figure E To do so remove the Fuel Tank Cap 34 and fill the Fuel Tank 31 with unleaded gasoline Then replace the Fuel Tank Cap Thereafter check the Fuel Gauge 35 for the amount of unleaded gasoline When necessary refill the Fuel Tank See Figure E NOTE Periodically make sure to check the Fuel Filter 32 for excessive dirt and debris If necessary remove the Fuel Filter and clean with compressed air See Figure E OPERATING INSTRUCTIONS Check to make sure the Engine Ignition 2 is in its OFF position See Figure D CAUTION Make sure to unplug any load from the Generator before starting to prevent permanent damage to any appliances tools or equipment CAUTION Engine oil MUST be added to the Engine s crankcase prior to start ing and running the Engine Failure to add oil will damage the Engine and void its warranty See pages 12 and 13 and Figure E Before the first use the Fuel Tank 31 must be filled with a high octane unleaded gasoline See pages 12 and 13 and Figure E a WARNING Never fill the Fuel Tank 31 completely Fill the Fuel Tank to 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spills from the Engine and Generator before start
31. urer recommended fuel and oil MECHANICAL PRECAUTIONS Prior to performing service maintenance or cleaning procedures always make sure the Engine s Ignition 2 is in its OFF position Allow the Engine and Generator to completely cool Then remove the spark plug from the Engine Do not alter or adjust any part of the Generator or Engine that is assembled and supplied by the manufacturer Always follow and complete scheduled Generator and Engine maintenance CHEMICAL PRECAUTIONS Avoid contact with hot fuel oil exhaust fumes and solid surfaces Avoid body contact with fuels oils and lubricants used in the Generator and Engine If swallowed seek medical treatment immediately Do not induce vomiting SKU 94191 For technical questions please call 1 800 444 3353 Page 5 10 11 12 if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water NOISE PRECAUTIONS Prolonged exposure to high noise levels is hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the Generator when it is running ELECTRICAL PRECAUTIONS All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable The Generator must be earth g
Download Pdf Manuals
Related Search