Harbor Freight Tools 93819 User's Manual
Contents
1. 32 FIGURE F 4 When storing make sure to store the Pump in a clean dry safe location out of reach of children In cold weather when the Pump is not in use protect the interior of the Pump from freezing by draining the water and pumping a perma nent type automobile anti freeze containing a rust inhibitor through the system A 50 mixture with water is recommended Be sure to flush the system with a neutralizing liquid prior to re use of the Pump CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician TROUBLESHOOTING Possible Solution Pump does not start 1 Make sure the Pump is plugged into a working 120 volt G F C I electrical outlet See page 5 2 Adjust the Float Switch to a lower position See page 10 No flow from Pump 1 Clean Impeller and Impeller Cover 2 Check Discharge Pipe for freezing or blockage If necessary thaw Pipe and or remove excessive debris 3 Discharge Pipe excessively bent Reset Pipe Pump does not switch off 1 Float Switch cannot sink down Lower Float Switch See page 10 Insufficient flow 1 Clean Impeller and Impeller Cover See page 11 2 Check Discharge Pipe for freezing or blockage If necessary thaw Pipe and or remove excessive debris 3 Have a qualified service technician clean interior of Pump and if necessary replace worn parts Pump switches off too soon 1 Clean Im2. 2 FIGURE E SKU 93819 For technical questions please call 1 800 444 3353 PAGE 9 93820 10 11 12 13 Carefully set the Pump in place Do not lower or raise the Pump by its Power Cord 1 or Discharge Pipe See Figure E The Float Switch 2 automatically switches on and off at a water depth of ap proximately 4 inches The ON OFF height can be manually adjusted by adjusting the Float Switch Lock CAUTION Do not run the Pump dry Doing so will increase wear to the unit and possibly cause seal damage See Figure E NOTE This Pump has a built in thermal protector for the Motor which automati cally shuts it off to avoid overheating After the Motor cools it will cycle back on Wait for the cycle to continue Do not try to turn on the Pump manually after it has automatically shut off Connect additional Discharge Pipe as needed to direct the water discharge to the desired location The discharge should be kept as short as possible with a mini mum number of turns IMPORTANT Do not exceed the maximum lift of the Pump 1 HP Model 93819 33 Feet 1 2 HP Model 93820 36 Feet Connect the Power Cord amp Plug 1 to its 120 volt GFCI electrical outlet while making sure to form a drip loop in the Power Cord See Figure A When the water level exceeds approximately 4 inches the Pump will automatically turn on and run continuously until the water level falls below 4 inches at which time the Pump will autom
3. Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas SKU 93819 For technical questions please call 1 800 444 3353 PAGE 2 93820 invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY 4 Grounded tools must be plugged into a GFCI Ground Fault Circuit Interrupter outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user 5 Double insulated tools are equipped with a polarized plug one blade is wider than the other This
4. not pump water over 95 degrees Fahrenheit T Make sure the discharge pipe not included is secured to a solid surface to ensure the stability of the Pump 8 Make sure to position the Pump on a flat level solid surface WARNING Always arrange a drip loop in the Power Cord connecting the Pump to a 120 volt GFCI electrical outlet A drip loop is that part of the Power Cord below the level of the outlet to prevent water from traveling along the Power Cord and coming in contact with the outlet If the Power Plug or electrical outlet does get wet do not unplug the Power Cord Disconnect the fuse or circuit breaker that supplies power to the Pump Then unplug the Power Cord and examine for presence of water in the outlet See Figure A OUTLET Q 4 FIG U RE A WATER DRIPS OFF CORD AWAY FROM OUTLET SKU 93819 For technical questions please call 1 800 444 3353 PAGE 5 93820 10 If necessary have a certified electrician install within 14 feet of where the Pump will be located a 120 volt GFCI electrical outlet that is dedicated only to the Pump Any outlet should be above the water line 11 NEVER raise or lower the Pump by its electrical Power Cord 12 In cold weather when the Pump is not in use protect the interior of the Pump from freezing by draining the water and pumping a permanent type automobile anti freeze containing a rust inhibitor through the system A 50 mixture with water is recommended Be su
5. of the 120 volt outlets shown in the following illustration See Figure C THIS PRODUCT DOES NOT USE A j 2 PRONG cm gt as Ae a i ELECTRICAL S s o PLUG 120 VOLT GROUNDED et l all ELECTRICAL OUTLETS SKU 93819 For technical questions please call 1 800 444 3353 PAGE 7 93820 FIGURE C SYMBOLOGY e Canadian Standards Association Underwriters Laboratories Inc olts Alternating Current CA ee No No Load Kevolutions xxxx min per Minute RPM FIGURE D UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 12 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 13 A WARNING Always make sure to turn off the electricity powering the Pump s electrical outlet and that the Pump is unplugged from its outlet prior to assembling the unit unclogging the unit or making any adjustments to the unit 2 If necessary have a certified electrician install within 14 feet of where the Pump will be located a 120 volt GFCI electrical outlet that is dedicated only to the Pump Any outlet should be well above the water line 3 The size of the discharge outlet on the Union 37 is 1 1 2
6. plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system 6 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded T Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock PERSONAL SAFETY 8 Stay alert Watch what you are doing and use common sense when oper ating this product Do not use the Fountain while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing this product may result in serious personal injury SKU 93819 For technical questions please call 1 800 444 3353 PAGE 3 93820 9 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 10 Use safety equipment Wear ANSI approved safety impact goggles when assemblin
7. 800 444 3353 PAGE 6 93820 GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure B 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure B 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure B THIS PRODUCT USES A 3 PRONG ELECTRICAL 120 VOLT GROUNDED ELECTRICAL OUTLET FIGURE B DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 4 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure C 5 Double insulated tools may be used in either
8. CHICAGO Itteiitte Power Tools SUBMERSIBLE DIRTY WATER PUMP Model 93819 1 HP Model 93820 1 2 HP ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyrigh 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Electrical Requirements 120 VAC 60 Hz 750 Watts 6 AMP 1 HP Motor Model 93819 Power Cord Plug Type 3 Prong Grounded Power Cord Type 18 Ft Long 18AWG x 3C Thermal Overload Protection Yes Switch Type Automatic ON OFF Float Switch Electrical Requirements 120 VAC 60 Hz 900 Watts 7 AMP 1 2 HP Motor Model 93820 Power Cord Plug Type 3 Prong Grounded Power Cord Type 18 Ft Long 18AWG x 3C Thermal Overload Protection Yes Switch Type Automatic ON OFF Float Switch Minimum Uptake Depth Minimum Uptake Depth Depth 4 Too a 11 4 Pounds 12 2 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual
9. atically turn off N WARNING When shutting off power to the Pump always shut off the electrical power to the GFCI outlet first Then disconnect the Pump s Power Cord amp Plug 1 from the GFCI outlet INSPECTION MAINTENANCE AND CLEANING 3 WARNING Always shut off the electrical power to the GFCI outlet first Then disconnect the Pump s Power Cord amp Plug 1 from the GFCI outlet prior to performing any inspection maintenance or cleaning procedures Before each use inspect the general condition of the Pump Check for cracked or broken parts damaged electrical wiring clogged Impeller Cover Impeller Discharge Pipes and any other condition that may affect safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment To clean the Impeller Cover and Impeller A clogged or dirty Impeller Cover SKU 93819 For technical questions please call 1 800 444 3353 PAGE 10 93820 or Impeller 25 will greatly reduce performance of the Pump To clean the Impel ler Cover 32 spray the Cover with clean water To clean the Impeller remove the three Tapping Screws 39 at the bottom of the Base 38 Then remove the Base to expose the Impeller Cover and Impeller Use a stream of clean water to clean the Impeller and Impeller area inside the Pump Then replace the Base See Figure F and Assy Diagram IMPELLER 25 BASE 38 IMPELLER COVER
10. diameter Only a 1 1 2 diameter Discharge Pipe not included must be used Do not attempt to reduce the discharge size below 1 1 2 as this will affect Pump flow and perfor mance See Figure E next page SKU 93819 For technical questions please call 1 800 444 3353 PAGE 8 93820 4 Connect the Union 37 to the Coupler 34 Make sure to hand tighten only Over tightening may cause the Union to crack Then connect a 1 1 2 diam eter Discharge Pipe to the Union NOTE Make sure the Discharge Pipe is secured to a solid surface with appropriate hardware not included to ensure the stability of the Pump See Figure E 5 Install an additional union not included or other means of separating the Dis charge Pipe just above the floor to facilitate removal of the Pump if necessary See Figure E 6 A check valve not included is recommended just above or in place of the Union to prevent the backflow of water after each pump cycle If a Check Valve is used a 1 8 diameter air bleed hole should be drilled through the Discharge Pipe just above the lower Union 37 to prevent Pump airlock A small spray of water out of this hole is normal while the Pump is running See Figure E POWER CORD amp PLUG CHECK VALVE OR UNION NOT INCLUDED 1 1 2 DIAMETER DISCHARGE PIPE NOT INCLUDED FLOAT SWITCH LOCK LS 1 8 AIR BLEED HOLE WATER SPRAY IS NORMAL UNION 37 COUPLER FLOAT SWITCH a 34
11. g this product Non skid safety shoes must be used for appropriate conditions TOOL USE AND CARE 11 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the Pump Such preven tive safety measures reduce the risk of starting the unit accidentally 12 Store idle equipment out of reach of children and other untrained persons Electrically powered products are dangerous in the hands of untrained users 13 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect this product s operation If damaged have the Fountain serviced before using Many accidents are caused by poorly maintained equipment 14 Service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 15 When servicing this product use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create arisk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Pump These carry important information If unreadable or missing contact Harbor Freight Tools for a replace ment Wear ANSI approved safety impact eye goggles when assembling the Pump Using personal safety devices reduce t
12. he risk for injury Safety impact eye goggles are available from Harbor Freight Tools SKU 93819 For technical questions please call 1 800 444 3353 PAGE 4 93820 3 Use the right product for the job There are certain applications for which this product was designed Do not use small tools attachments or equipment to do the work of larger industrial tools attachments or equipment 4 Maintain a safe environment Keep the area well lit Make sure there is ad equate surrounding space Always keep the area free of obstructions grease oil trash and other debris Do not use an electrically powered product in areas near flammable chemicals dusts and vapors 5 WARNING Risk of electrical shock Always disconnect the Pump from its power source before handling or making any adjustments to the tool Always wear non skid rubber boots when water is on the floor and you must unplug the Pump Never allow the internal Motor to get wet Make sure the electrical power source is a separately fused grounded 3 wire type GFCI Ground Fault Circuit Interrupter outlet Do not remove the ground prong on the Power Cord Plug Do not use an extension cord 6 Do not pump hazardous materials Do not pump explosive or flammable materials such as fuel oil kerosene gasoline etc Do not pump in close proxim ity to flammable or explosive materials Do not pump fats oils salt or waste water This Pump is designed to move clean or dirty water only Do
13. idually as replacement parts LV VZV YP LN YP AV VPS LV VP LV VP LV VP LV VP CN VP N A N DY A JV S CHICAGO A eA h W KU FEYaife Power Tools Vz K RNY NN WSS AM LIMITED 90 DAY WARRANTY JH Harbor Freight Tools Co makes every effort to assure that its products meet high quality and VX EU durability standards and warrants to the original purchaser that this product is free from defects in YA TN materials and workmanship for the period of ninety days from the date of purchase This warranty RY does not apply to damage due directly or indirectly to misuse abuse negligence or accidents No SN repairs or alterations outside our facilities or to lack of maintenance We shall in no event be liable N CA for death injuries to persons or property or for incidental contingent special or consequential S Cf damages arising from the use of our product Some states do not allow the exclusion or limitation Ws S of incidental or consequential damages so the above limitation of exclusion may not apply to you E XINI NA AN To take advantage of this warranty the product or part must be returned to us with transportation NY A charges prepaid Proof of purchase date and an explanation of the complaint must accompany the SA merchandise If our inspection verifies the defect we will either repair or replace the product at our PA Af election or we may elect to refund
14. peller and Impeller Cover See page 11 2 Make sure the water temperature does not exceed 95 Fahrenheit SKU 93819 For technical questions please call 1 800 444 3353 PAGE 11 93820 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PART 7 10 11 12 Washer 13 14 U LIST O Ring J1 Washer J1 Impeller 1 bockNut J1 Washer J1 O Ring 2 Adaptor 1 Union J1 Tapping Screw 18 19 20 21 C Pat 6 o io i ia 13 14 16 IT 18 J9 20 2i Al gt j gt gt Iojl gt i gt INj gt gt v j gt i gt INi gt i gt gt j gt gt o r lt CO OH WTO WIW SLV oV SV ININININININININ CO CO NID O RIO MT O OO NIO On AION NOTE Some parts are listed and shown for illustration purposes only and are not available indiv
15. re to flush the system with a neutralizing liquid prior to re use of the Pump 13 Prior to use and periodically thereafter check to make sure all connections are tight and secure 14 industrial applications must follow OSHA requirements 15 Performance of this product may vary depending on variations in local line voltage 16 WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker 17 A WARNING The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician SKU 93819 For technical questions please call 1
16. the purchase price if we cannot readily and quickly provide you Z vant with a replacement We will return repaired products at our expense but if we determine there is no SS AY defect or that the defect resulted from causes not within the scope of our warranty then you must NY SJ bear the cost of returning the product N cA VEN K ly aE gives you specific legal rights and you may also have other rights which vary from YA sy state to state EZO KG 3491 Mission Oaks Blvd P O Box 6009 Camarillo CA 93011 800 444 3353 NS I NIZA C gt er Sh naa ex 7 VINCI NCTA IC ARNG TIAN ICING ONN ONN ISOS Z vA AY vA vA AW vA V ANNY ERSASCPSUBCPSABER SAREE SAREE SSRIS SS SKU 93819 For technical questions please call 1 800 444 3353 PAGE 12 93820 ASSEMBLY DIAGRAM 22 a E 5 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93819 For technical questions please call 1 800 444 3353 PAGE 13 93820
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