Harbor Freight Tools 93380 User's Manual
Contents
1. 00 A M S TiLl NO LT dolz nz Ol 2 z W 2 F 2 Sjsjoisjols e h k D JJ O a a a a a ua l ua l ua l a l a l ia l ia a l a Wl DI WI Ww OINININ NINININININININ O11 HR s Ms O O dOI NI O o BRi os hM O U s O U a S O lat Washer ex Bolt pindle w Inner Flange earing A lt uter Flange eft Threaded Nut panner a a a a a aa l aa l aaia la 1 O 0 0 0 1 0 0 0 0 10 0 O 0O COIN I DM Oo AI d PM l lat Washer eft Wing ight Wing ain Table JA JU 5 a a a OJ B W W PO H h h D gt tandard Table Insert ado Table Insert et Screw h h N D et Screw N ow WO NI EN 18A Spring Clip 18B Spring Clip 19A Phillips Head Screw 19B O N O 5 hillips Head Screw ower Guard Bracket N CO op W U op op op ep JIO A 5 pS IS pe O S J O N Ol S a 2 S et Screw Bracket O S F O JJ v g O Q D F 00 I lat Washer lastic Washer lat Washer Ors O ao QD lt lastic Washer i ex Bolt ower Cord haft 89 lange otor Cord 90 Spring et Screw et Screw 46 Screw Pin haft crew 48 Elastic Washer 1 95 LockNut 1 197 Power Switch 1 SKU 93380 For technical questions please call 1 800 444 3353 Page 31 teel Ball lat Washer witch Mount Bracket o ihi ili a O2. RIP FENCE RAILS 116A 116B RIP FENCE 23B 24B MAIN TABLE ba 2B GSS R gt ae e POWER SWITCH a e MITER GAUGE 137 mer 202 ep MOTOR COVER Dust Hoon Wea 2 14 HAND WHEEL CLEAN OUT DOOR gaf 28 12 CABINET 1 FIGURE D SET UP INSTRUCTIONS Pallet Disassembly 1 To improve the Table Saw s stability during shipping the machine was bolted to a pallet The pallet must be removed prior to using the Table Saw SKU 93380 For technical questions please call 1 800 444 3353 Page 12 2 Open the Motor Cover 2 and remove the four Screws at the bottom of the Cabinet 1 Then remove the large steel plate from the bottom of the Cabinet See Figures D and E 3 After removing the large steel plate you will find two Cap Bolts were screwed through the bottom of the Cabinet 1 and into the pallet Use a wrench not included to remove the two Cap Bolts See Figure E 4 You may now lift using proper lifting devices the Table Saw up and off the pallet FIGURE E Motor Brace Disassembly 1 A red Motor brace has been installed for shipping purposes Remove this brace before continuing with assembly The Bolts that secure the brace should be screwed back in at the locations from which they came See Figure F MOTOR BRACE FIGURE F Clean Up 1 To avoid rust the unpainted surfaces of the Table Saw have been factory coated with a waxy oil during shipment Remove the waxy oil wi
3. directly above the front Bolts 111 and flush with the edge of the Main Table Then firmly tighten the front Bolts See Figure G 3 Align the rears of the Left Wing 113 and Right Wing 114 with the top of the Main Table 115 directly above the front Bolts 111 and flush with the edge of the Main Table Then firmly tighten the front Bolts See Figure G FIGURE G SKU 93380 For technical questions please call 1 800 444 3353 Page 14 To Install The Clean Out Door And Dust Hood 1 Mount the Clean Out Door 12 into the square hole located on the lower left side of the Cabinet 1 See Figure H 2 Attach the Dust Hood 14 to the Clean Out Door 12 using four Self Tapping Screws 13 See Figure H 3 NOTE Make sure to orient the Dust Hood 14 so the 4 flange is on the lower half of the Dust Hood when installed See Figure H Note A dust collector not included may be attached to the hood using a 4 hose SELF TAPPING SCREW 13 DUST HOOD 14 CLEAN OUT DOOR 12 FIGURE H To Attach The Front And Rear Fence Rails 1 Align the mounting holes in the Front Rail 23B with the mounting holes on the front edges of the Left Wing 113 Main Table 115 and Right Wing 114 Use four Bolts 27B four Elastic Washers 26B and four Flat Washers 25B to secure the Front Rail to the Left Wing Main Table and Right Wing NOTE Make sure the top of the Front Rail is flush with the top of t
4. of children and other untrained persons Tools are dangerous in the hands of untrained users 20 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired 21 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools SKU 93380 For technical questions please call 1 800 444 3353 Page 4 22 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 23 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Ground this product This Table Saw requires the attachment and use of a UL approved 220 volt grounded 3 prong electrical Power Cord Plug not included Only
5. parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 93380 For technical questions please call 1 800 444 3353 Page 2 10 11 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path
6. service technician make the necessary adjustments before using the Table Saw To Adjust The 45 Degree And 90 Degree Positive Stops ds The Stops have been adjusted at the factory After a period of use or after moving the Table Saw from one location to another the Stops may no longer be set prop erly See Figure U next page Set the Saw Blade angle at zero as shown on the Angle Scale 9 on the front of the Table Saw and raise the Saw Blade to the maximum height using the Hand Wheel 61 See Assy Diagram Set the Saw Blade at 90 degrees to the Main Table 115 by turning the Hand Wheel 28 clockwise as far as it will go See Assy Diagram Place a square on the Main Table 115 and check to see that the Saw Blade is at a 90 degrees angle to the Main Table Make sure the square is touching the side of the Saw Blade See Figure U SKU 93380 For technical questions please call 1 800 444 3353 Page 22 5 If the Saw Blade is not at 90 degrees open the Motor Cover 2 to expose the Geared Trunnion 52 Loosen the Nut 51 on the Geared Trunnion and turn the adjusting stop Bolt 50 in or out The adjusting stop Bolt should stop against the Geared Trunnion when the Saw Blade is 90 degrees to the Main Table 115 Then retighten the Nut See Figure U 6 Set the Saw Blade at 45 to the Main Table 115 by turning the blade tilting Hand Wheel 28 counterclockwise as far as it will go See Assy Diagram Ta Place
7. to make up the total length make sure each cord contains at least the minimum wire size required See Figure B SKU 93380 For technical questions please call 1 800 444 3353 Page 10 5 lf you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 6 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it i Protect your extension cords from sharp objects excessive heat and damp or wet areas Recommended Minimum Wire Gauge For Extension Cords 220 Volt NAMEPLATE EXTENSION CORD LENGTH AMPERES At Full Load Based on limiting the line voltage drop FIGURE B to five volts at 150 of the rated amperes Double Insulated Canadian Standards Association Underwriters Laboratories Inc A Volts Alternating Current no No Load Revolutions xxxx min per Minute RPM FIGURE C SKU 93380 For technical questions please call 1 800 444 3353 Page 11 UNPACKING When unpacking both boxes check to make sure all the parts shown on the Parts Lists on pages 31 33 and 34 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as pos sible TABLE SAW FEATURES SPLITTER 315 BLADE GUARD TABLE INSERT 300
8. 1 800 444 3353 Page 26 4 Set the Miter Gauge assembly 200 thru 214 on the Left Wing 113 of the Table Saw See Figure Y 5 Operate the Miter Gauge assembly 200 thru 214 by loosening the Knob 200 and turning the Miter Gauge Body 202 to the desired angle of cut See Figure Y 6 Place the workpiece on the Table Saw and firmly against the Miter Gauge assembly 200 thru 214 See Figure Y 7 Plug the Power Cord Plug 130 into the nearest 220 volt grounded electrical outlet 8 Depress the green ON Button on the Power Switch 137 to turn on the Table Saw See Figure Y 9 When the Saw Blade is turning at full speed slowly push the workpiece into the Saw Blade with the aid of the Miter Gauge assembly 200 thru 214 Do not force the Saw Blade to remove material faster than it is designed to cut 10 Never attempt to remove material stuck in the moving parts of the Table Saw while it is plugged in and running 11 Turn off the Table Saw if the workpiece is to be backed out of an uncompleted Cut 12 When the cut is complete depress the red OFF Button on the Power Switch 137 to turn off the Table Saw See Figure Y 13 Wait until the Saw Blade comes to a complete stop Then unplug the Power Cord Plug 130 from its electrical outlet 14 Remove the cut workpiece and debris from the Table Saw INSPECTION MAINTENANCE AND CLEANING ZA WARNING Make sure the Power Switch 137 of the Ta
9. 380 For technical questions please call 1 800 444 3353 Page 9 resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed by a certified electrician and grounded in accordance with all codes and ordinances The plug and outlet should look like that in the following illustration See Figure A 220 VOLT GROUNDED 3 PRONG POWER CORD PLUG 220 VOLT GROUNDED ELECTRICAL OUTLET FIGURE A EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure B next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure B 4 When using more than one extension cord
10. CENTRAL MACHINERY 10 TILTING ARBOR CABINET TABLE SAW Model 93380 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Motor Electrical Requirements 230 VAC 6 9 No Load Amps 3 HP Single Phase 3 450 RPM Power Switch Push Button ON OFF Power Cord amp Plug 14 AWG x 3C Requires 230 VAC Plug not included Recommended Saw Blade Type 10 Diameter with 5 8 arbor Blade not included Rated at or above 4 150 RPM Cutting Capacity Y 3 1 8 Thick 90 2 1 8 Thick 45 Table Dimensions _ 20 1 8 Wide x 27 1 8 Deep x 34 High Maximum Rip 60 Right 12 Lef Fence Scales S S amp O Left 0 12 Right ust Port Size Accessories Blade Guard Miter Gauge Blade Removal Tools Rip Fence Assy Overall Dimensions 62 1 2 L x 41 1 8 W x 36 5 8 H et Weight SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures
11. Do not press against the Saw Blade to stop it To avoid accidental injury always wear heavy duty work gloves when changing the Saw Blade The Saw Blade will become hot while cutting Allow the Saw Blade to com pletely cool before handling Do not force the workpiece into the Saw Blade when cutting Apply moder SKU 93380 For technical questions please call 1 800 444 3353 Page 6 22 23 24 20 26 21 28 ate pressure allowing the Saw Blade to cut without being forced Turn off the Table Saw and allow the Saw Blade to completely stop if the Saw Blade is to be backed out of an uncompleted cut Never attempt to remove material stuck in the moving parts of the Table Saw while it is plugged in and running Make sure the woodstock to be cut off has sufficient room to move side ways Failure to do so may result in off cut binding against the Saw Blade Always unplug the Table Saw from its electrical outlet before perform ing inspection maintenance cleaning procedures or changing accesso ries Before trying new or complicated techniques study the procedure and practice with scrap wood Make sure the woodstock is free from loose knots flaws nails and any other foreign objects that could damage the Saw Blade or cause kickback Causes and operator prevention of kickback Kickback is a sudden reaction to a pinched bound or misaligned Saw Blade causing an uncontrolled woodstock to lift up a
12. FIGURE Z PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93380 For technical questions please call 1 800 444 3353 Page 29 TROUBLESHOOTING ne Ss TROUBLE POSSIBLE REASON SOLUTION Overload tripped l Allow Motor to cool and reset by turning Power Switch to ON l Saw unplugged from wall or motor Saw stops or will not start 3 Fuse blown or circuit breaker Check all plug connections tripped Replace fuse or reset circuit Cord damaged breaker i4 Replace cord stops not adjusted correctly i Check blade with square and adjust stops 2 Check blade with square and adjusi Does not make accurate 45 2 Angle pointer net set accurately or 90 cuts 3 Miter gauge out of adjustment pointer Adju
13. a O zolz o oO SI2leja lS 2 W pe O Q T ASSEMBLY DIAGRAM 117A NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93380 For technical questions please call 1 800 444 3353 Page 32 PARTS LIST AND ASSEMBLY DIAGRAM CONT Part Description Part Description 207 208 209 210 211 212 213 214 300 Blade Guard J o S NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93380 For technical questions please call 1 800 444 3353 Page 33 PARTS LIST AND ASSEMBLY DIAGRAM CONT Part Description Part Description 6B Bolt GB5780 M8x45 20B_ Bolt GB5781 M5x16 9B LockLever 4 23B Front Rail _ 14B Fence Body NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93380 For technical questions please call 1 800 444 3353 Page 34 POWER SWITCH SCHEMATIC SINGLE PHASE 220V POWER SOURCE gt GROUND SKU 93380 For technical questions please call 1 800 444 3353 Page 35
14. a qualified electrician should install the Power Cord Plug Never remove the grounding prong or modify the Power Cord Plug in any way Do not use adapter plugs with this product To comply with the National Electric Code and to provide additional protection from the risk of electrical shock this product should only be connected to a 220 volt 3 hole outlet that is protected by a Ground Fault Circuit Interrupter GFCI See Figure A page 10 2 Maintain labels and nameplates on the Table Saw These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 3 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Table Saw 4 Do not force the Table Saw This tool will do the work better and safer at the speed and capacity for which it was designed Do not force the Saw Blade into the workpiece being cut 5 WARNING Keep hands and fingers away from cutting area and Saw Blade Use a push stick not included if necessary 6 Never leave the Table Saw unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving SKU 93380 For technical questions please call 1 800 444 3353 Page 5 10 11 12 13 14 15 16 17 18 19 20 21 Always use Saw Blades not included with a 10 diameter 5 8 round arbor hole and rated at 4150 RPM or greater S
15. a square on the Main Table 115 If the Saw Blade is not 45 degrees loosen the Nut 51 and turn the adjusting stop Bolt 50 in or out The adjusting stop Bolt should stop against the Geared Trunnion 52 when the Saw Blade is 45 degrees to the Main Table See Figure U 8 Check the accuracy of the Pointer on the Angle Scale 9 on the front of the Table Saw Adjust the Pointer if necessary See Assy Diagram 45 DEGREE STOP BOLT 50 NUT 51 90 DEGREE STOP BOLT 50 FIGURE U NUT 51 To Adjust The Saw Blade Parallelism 1 This Table Saw will give the best results if the Miter assembly 200 thru 214 and the Rip Fence assembly 1B thru 27B are adjusted parallel to the Saw Blade If either assembly is not exactly parallel the saw cuts and finished work will be lower in quality Also important if either assembly is not exactly parallel the risk of kickback is increased 2 To adjust the Saw Blade parallelism raise the Blade Guard assembly 300 thru 315 up and out of the way of the Saw Blade See Assy Diagram 3 Select a tooth on the far side of the Saw Blade and directly over the Table Insert 116A 116B Mark the tooth with a marker Measure the distance from the SKU 93380 For technical questions please call 1 800 444 3353 Page 23 side of the Saw Blade to the right T Slot edge in the Main Table 115 using a combination square Make sure to measure between the teeth not on the tooth See Figur
16. able Saw is restarted Support large panels with roller stands not included to minimize the risk of Saw Blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel and near the outer edge of the panel Do not use a dull or damaged Saw Blade Unsharpened or improperly set Saw Blades produce a narrow kerf causing excessive friction Saw Blade binding and kickback Never use the Fence assembly as a guide when crosscutting Never rip a woodstock that is twisted or warped or does not have a straight edge to guide along the Rip Fence Push the woodstock past the Saw Blade prior to release Check all guards for proper operation before each use Never disable guards Do not operate the Table Saw if the guard assembly does not move freely and close instantly Before each use raise the guard assembly and make sure it moves freely and does not touch the Saw Blade or any other part in all angles and depths of cult Never perform layout assembly or setup work on the Table of the Table Saw when the machine is running Always disconnect the Table Saw from its electrical outlet before performing any services maintenance or cleaning such as leaving the work area mov ing the machine from one location to another changing Saw Blades cleaning sawdust from the machine etc Make sure to remove all adjusting wrenches from the Table Saw before turning it on Use a push sti
17. ase 8 To change the V Belts lower the Saw Blade to its lowest point Loosen the Bolt 35 on the Motor Bracket Lift up on the Motor 34 to make the V Belts 40 loose Remove the V Belts from the Spindle Pulley 99 and Motor Pulley 38 Replace and tension the V Belts the weight of the Motor should apply enough tension to the V Belts Then retighten the Bolt on the Motor Bracket See Figure Z next page Check the V Belt tension after the Table Saw has been used for a few hours Check and adjust as follows A With moderate pressure push the center of each V Belt Note the amount of deflection Deflection should be approximately 1 2 See Figure Z B Ifthe deflection is not 1 2 loosen the Bolt 35 on the Motor Bracket Shift the Motor up or down to increase or decrease the V Belt tension Then retighten the Bolt on the Motor Bracket See Figure Z C Check the V Belt tension again Also make sure the Spindle Pulley 99 and Motor Pulley 38 are lined up See Figure Z 9 To clean the exterior parts of the Table Saw use only a clean cloth and mild detergent to clean the body of the Saw Then dry Do not immerse any electrical part of the tool in any liquids SKU 93380 For technical questions please call 1 800 444 3353 Page 28 10 CAUTION All maintenance service or repairs not mentioned in this manual must only be performed by a qualified service technician MOTOR PULLEY 38 V BELT 40
18. aw Blades that do not match the mounting hardware of the Table Saw or that are rated less than the required minimum RPM will run eccentrically causing loss of control or may fly off the Saw Make sure the Table Saw is located on a flat level sturdy surface capable of supporting the weight of the Saw and workpieces Do not use the Table Saw for cutting metals or for cutting curves This will cause the Saw Blade to break and or reduce its service life Make sure the Table of the Table Saw and surrounding area are clear with the exception of the workpiece to be cut Before using the Table Saw check to make sure the Saw Blade is prop erly mounted on the Saw Spindle Make sure the Saw Blade is balanced and is not cracked or bent Industrial applications must follow OSHA guidelines Never stand on the Table Saw Serious injury could result if the Table Saw is tipped or if the rotating Saw Blade is accidently contacted Never attempt to cut more than one workpiece at a time Never attempt to cut freehand Make sure the workpiece to be cut is pressed firmly against the Table When cutting a large workpiece make sure its entire length is properly supported If necessary use a roller stand not included Always feed the workpiece against the rotation of the Saw Blade Allow the Saw Blade to spin up to full speed before feeding it into a workpiece When turning off the Table Saw allow the Saw Blade to spin down and stop on its own
19. ble Saw is in its OFF position and the tool is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 2 Before each use inspect the general condition of the Table Saw Check for proper guard alignment damaged V Belts binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment SKU 93380 For technical questions please call 1 800 444 3353 Page 27 3 Before each use inspect the Saw Blade Using a dull Saw Blade will cause excessive wear on the Motor of the Table Saw and will not produce a satisfactory cut Replace with a new Saw Blade when needed 4 Before each use open the Clean Out Door 12 and check for cleanliness If necessary use a vacuum to remove excessive saw dust from the interior of the Cabinet 1 5 Every 12 months lubricate the Geared Trunnion 52 and Front Trunnion 55 The Trunnions each have a semicircle groove that needs to be lubricated with an automotive wheel bearing grease 6 Every 12 months lubricate the Geared Bracket 102 The blade height Bracket pivots on a steel rod This should be lubricated with 6 or 7 drops of light machine oil T Every 12 months lubricate the Worm Gears 18 65 These should be lubricated with an automotive wheel bearing gre
20. ck or auxiliary handle neither included only when ripping widths of 2 to 6 Use a push block and auxiliary fence neither included when ripping widths under 2 Keep the Table of the Table Saw clean and clear of debris Remove cut off pieces and scraps of wood from the Table before starting the Table Saw Use the right tool for the job Do not attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this Table Saw was designed It will do the job better and more safely at the rate SKU 93380 For technical questions please call 1 800 444 3353 Page 8 for which it was intended Do not modify this Table Saw and do not use this Table Saw for a purpose for which it was not intended 36 Z WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil
21. e K next page Remove the Left Threaded Nut 109 and the Outer Flange 108 from the Spindle 105 Remove and discard the 3 4 diameter spacer on the Spindle See Figure K SKU 93380 For technical questions please call 1 800 444 3353 Page 16 4 Install the Saw Blade onto the Spindle 105 Make sure the blade teeth point toward you as you stand at the front of the Table Saw See Figure K 5 Slide on the Outer Flange 108 and thread counterclockwise the Left Threaded Nut 109 back onto the Spindle 105 See Figure K 6 Use the Spanner 110 provided to firmly tighten the Left Threaded Nut 109 NOTE Wedge a block of scrap wood in the teeth of the Saw Blade to keep it from turning when tightening the Left Threaded Nut See Figure K SCRAP WOOD OUTER FLANGE 108 FIGURE K SAW BLADE SPANNER NOT INCLUDED 110 SPINDLE LEFT THREADED NUT 105 109 To Install The Table Insert 1 Select either the Standard Table Insert 116A or the Dado Table Insert 116B to be installed See Figure L next page 2 Set the selected Table Insert 116A or 116B into the opening in the Main Table 115 See Figure L 3 Use a 6mm Hex Wrench not included to raise or lower each of the four Set Screws 117A 117B until the Table Insert 116A or 116B is flush with the Main Table 115 top Use a straight edge to make sure the Table Insert is flush with top of the Main Table See Figure L 4 Check to
22. e V 4 Rotate the Saw Blade toward the front so that the marked tooth is just above the Table Insert 116A 116B Measure the distance from the side of the Saw Blade to the right T Slot edge The two measurements should be the same See Figure V FIGURE V 5 If the measurements are not the same loosen the four Bolts 16 that hold the Main Table 115 to the Cabinet 1 Adjust the Main Table until the two measurements are the same Then retighten the four Bolts See Figure W FIGURE W OPERATING INSTRUCTIONS Basic Operation For Using The Rip Fence Assembly 1 A WARNING Always wear safety impact eye goggles and heavy work gloves when using the Table Saw SKU 93380 For technical questions please call 1 800 444 3353 Page 24 2 WARNING When using the Rip Fence assembly 1B thru 27B always keep hands and fingers well away from the Saw Blade and cutting area 3 Set the Rip Fence assembly 1B thru 27B on the Right Wing 114 of the Table Saw See Figure X 4 Adjust the Rip Fence assembly 1B thru 27B to the desired width of cut distance from Saw Blade to Rip Fence Then pull down on the Lock Lever 9B to lock the Rip Fence assembly in place See Figure X 9 Place the workpiece on the Table Saw and firmly against the Rip Fence assembly 1B thru 27B See Figure X 6 Plug the Power Cord Plug 130 into the nearest 220 volt grounded electrical outlet re Depress the green ON Button o
23. he Left Wing Main Table and Right Wing See Figure I 2 Repeat Step 1 above to attach the Rear Rail 24B to the rear edges of the Left Wing Main Table and Right Wing See Figure l BOLT 27B ELASTIC WASHER 26B FLAT WASHER 25B FIGURE SKU 93380 For technical questions please call 1 800 444 3353 Page 15 1 HAND WHEEL LOCK To Attach The Hand Wheels Line up the Key 67 on the Shaft 69 with the keyway slot in the Hand Wheel 28 and slide the Hand Wheel onto the Shaft See Figure J Tighten the Set Screw 29 on the Hand Wheel s hub to hold the Hand Wheel securely in place See Figure J Install the Hand Wheel Lock 27 into the Hand Wheel 28 by inserting the Hand Wheel Lock into the center hole in the Hand Wheel and threading in a clockwise direction See Figure J Install the Handle 26 into the Hand Wheel 28 by inserting the Handle into the hole at the edge of the Hand Wheel and threading in a clockwise direction See Figure J Repeat Steps 1 2 3 and 4 above for the remaining Hand Wheel 61 Shaft 21 Hand Wheel Lock 64 and Handle 63 See Figure J HAND WHEEL 28 HANDLE 26 27 FIGURE J To Install The Saw Blade f CAUTION To avoid accidental cuts make sure to wear heavy duty work gloves when installing the Saw Blade Use the accessory Spanner 110 to loosen turning clockwise the Left Threaded Nut 109 on the Spindle 105 See Figur
24. make sure the Saw Blade will not come into contact with the Table Insert 116A or 116B Position the Saw Blade at 90 Then raise and lower the Saw Blade through its full range of motion Also rotate the Saw Blade making sure the Blade never contacts any part of the Table Insert Repeat this proce dure with the Saw Blade in the 45 position SKU 93380 For technical questions please call 1 800 444 3353 Page 17 SET SCREW 117B STANDARD TABLE INSERT SET SCREW 116A 117B SET SCREW FIGURE L 117A SET SCREW 117A To Install The Blade Guard Assembly 1 Thread the blade guard Shaft 74 into the hole in the Back Trunnion 75 located at the rear of the Table Saw and firmly tighten the Shaft See Figure M 2 Place the Lower Guard Bracket 120 over the Shaft 74 and tighten the two Set Screws 121 See Figure M 3 Place the L Bracket 122 onto the Lower Guard Bracket 120 Secure the L Bracket to the Lower Guard Bracket using two Bolts 129 two Elastic Washers 128 and two Flat Washers 127 Do not tighten firmly at this time See Figure M SPLITTER 315 BOLT 123 FLAT WASHER 124 ELASTIC WASHER 125 NUT 126 L BRACKET 122 BOLT 129 ELASTIC WASHER 128 FLAT WASHER 127 SHAFT 74 LOWER GUARD BRACKET 120 FIGURE M SKU 93380 For technical questions please call 1 800 444 3353 Page 18 4 Temporarily remove the Table Insert 116A 116B See Figure N G Insert the f
25. n the Power Switch 137 to turn on the Table Saw See Figure X 8 When the Saw Blade is turning at full speed slowly push the workpiece into the Saw Blade Do not force the Saw Blade to remove material faster than it is designed to cut RIP FENCE ASSY 1BTHRU 27B LOCK LEVER POWER SWITCH To a 9B 137 a FIGURE X SKU 93380 For technical questions please call 1 800 444 3353 Page 25 10 11 12 13 Never attempt to remove material stuck in the moving parts of the Table Saw while it is plugged in and running Turn off the Table Saw if the workpiece is to be backed out of an uncompleted cut When the cut is complete depress the red OFF Button on the Power Switch 137 to turn off the Table Saw See Figure X Wait until the Saw Blade comes to a complete stop Then unplug the Power Cord Plug 130 from its electrical outlet Remove the cut workpiece and debris from the Table Saw Basic Operation For Using The Miter Gauge Assembly 1 A WARNING Always wear safety impact eye goggles and heavy work gloves when using the Table Saw i WARNING When using the Miter Gauge assembly 200 thru 214 always keep hands and fingers well away from the Saw Blade and cutting area Set the Miter Gauge assembly 200 thru 214 on the Main Table 115 of the Table Saw See Figure Y MITER GAUGE BODY 202 POWER SWITCH 137 FIGURE Y SKU 93380 For technical questions please call
26. nd out from the Table Saw toward the operator When the Saw Blade is pinched or bound tightly by the kerf closing down the Saw Blade stalls and the motor reaction drives the woodstock rapidly back toward the op erator If the Saw Blade becomes twisted or misaligned in the cut the teeth at the back edge of the Saw Blade can raise the woodstock walk up and eject it toward the operator Kickback is a result of tool misuse and or incorrect operat ing procedures or conditions and can be avoided by taking proper precautions as given below Maintain control of the woodstock at all times Never allow the woodstock to rest on the moving Saw Blade without holding on to the woodstock When the Saw Blade is binding or when interrupting a cut for any reason turn off the Power Switch and hold the woodstock motionless on the Table Saw until the Saw Blade comes to a complete stop Never attempt to remove the woodstock from the Table Saw or pull the woodstock backward while the Saw Blade is in motion or kickback may occur Investigate and take corrective actions to eliminate the cause of Saw Blade binding When restarting a woodstock on the Table Saw center the Saw Blade in the pre cut kerf and check that the Saw Teeth are not engaged into the woodstock If the Saw Blade is binding the woodstock may walk up or kick SKU 93380 For technical questions please call 1 800 444 3353 Page 7 29 30 31 32 33 34 35 back as the T
27. nment Material kicked back from biade splitter not aligned with blade Align sotiter with blade Feeding stock without rip fence install and use rio fence install and use splitter with guard i amp Gi 2 3 4 Splitter not in place 5 Letting go of material before it Is Push material all the way past blade past blade before releasing work 6 Anti kick back plates dull Replace of sharpen anti kick back plates SKU 93380 For technical questions please call 1 800 444 3353 Page 30 PARTS LIST Part Description ty Part Description _ ty 97 52 Geared Trunnion Collar 41 6 Main Label 1 53 Pury 8 Sell Tapping Screw 56 eared Bracket 11 Fan Shaped Block lat Washer 58 elf Tapping Screw ocket Hex Screw 14 Dust Hood 60 late 15 Knob and Wheel 16 Bolt et Screw pring Washer andle 17 Flat Washer and Wheel Lock 18 Worm orm et Screw 66 et Screw 20 Brass Washer hafi 68 Pi 22 Collar 69 haft et Screw 70 Collar 24 Key et Screw i rass Washer 26 Handle 73 27 Hand Wheel Lock 74 Shaft 28 Hand Wheel 75 Back Trunnion et Screw 76 crew lat Washer 31 Indicator 78 crew ocket Hex Bolt 80 lat Washer 34 Motor 81 35 Bolt ock Nut 36 Flat Washer lange Casting 37 Key ex Bolt ex Bolt et Screw upport Bracket 86 40 Belt SPZ 670 OL 87 Flat Washer 88 87 88 NIO s O1 ee O1
28. ront tab of the Splitter 315 through the table insert opening in the Main Table 115 Loosen the Hex Cap Screw in the insert opening in the Main Table Insert the front tab of the Splitter between the Flat Washer and Bracket in the table insert opening Finger tighten the Hex Cap Screw only at this time See Figure N _ TABLE INSERT 116A 116B FIGURE N 6 Attach the rear tab of the Splitter 315 to the L Bracket 122 using one Bolt 123 one Flat Washer 124 one Elastic Washer 125 and one Nut 126 Finger tighten only at this time See Figure M 7 Reinstall the Table Insert 116A 116B See Figure N 8 Check to make sure the Saw Blade will not come into contact with any part of the Blade Guard Assembly Position the Saw Blade at 90 degrees Then raise and lower the Saw Blade through its full range of motion Also rotate the Saw Blade making sure the Blade never contacts any part of the Blade Guard Assembly Repeat this procedure with the Saw Blade in the 45 degree position 9 Once the Blade Guard Assembly is properly adjusted tighten all remaining loose Bolts on the Assembly To Attach The Power Switch Assembly 1 Attach the Power Switch Assembly 137 to the left end of the Front Rail 23B using two Screws 135 See Figure O next page SKU 93380 For technical questions please call 1 800 444 3353 Page 19 SCREW 135 POWER SWITCH 137 FIGURE O ADJUSTMENTS To Adjust The Spli
29. st miter gauge Fence not aligned with blade Check and adjust fence Material binds blade when Select another piece of wood ripping Warped wood Excessive feed rate Reduce feed rate i Splitter not aligned with blade Align spitter with blade Dull blade Biade mounted backwards oharpen or replace blade Saw makes unsatisfactory Turn blade around cuits Gumi or pitch on blade Remove blade and clean i Se Incorrect blade for cut Change blade to correct type Gum or pitch on table Clean table Replace with adequate size cord Contact your local electrical Extension cord ioo Hight or too long Blade does not come up to speed Low shop voltage Company Motor not wired for correct voltage Refer to motor junction box Stand on uneven floor Reposition on fiat level surface Damaged saw biade Replace saw blade Bad V belts Bent pulley Replace V beits saw vibrates excessively Replace pulley Improper motor mounting Check and adjust motor Loose hardware Tighten hardware Guide rails or extension wing not Reassemble guide rails refer io Rip fence binds on guide raits instalied correctly fence manual Adjust manual 2 Guide of ip fence not adjusted guides refer to fence propery Align rip fence with miter slot 1 Rip fence out of alig
30. ter out microscopic particles California Health amp Safety Code 25249 5 et seq 37 Z WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker ZA WARNING The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 38 SAVE THESE INSTRUCTIONS A WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug used with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low SKU 93
31. th a solvent or citrus based de greaser NOTE Chlorine based cleaners and solvents will damage the painted surfaces of the Table Saw SKU 93380 For technical questions please call 1 800 444 3353 Page 13 Selecting A Proper Location For The Table Saw 1 The location selected for the Table Saw must be level dry well lighted and have room enough to allow movement around the Saw with long pieces of woodstock 2 Once located set a carpenters level on the Main Table 115 of the Table Saw and level the machine from front to back and side to side If necessary use shims not included under the corners of the Saw ASSEMBLY INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagrams on pages 32 33 and 34 ZN CAUTION Always make sure the Power Switch 137 of the Table Saw is in its OFF position and the tool is unplugged from its electrical outlet prior to assembling the tool adding any accessories or making adjustments to the tool Because of the weight of the product assemble and set up should be performed by at least 2 people To Install The Left And Right Wings 1 Attach the Left Wing 113 and Right Wing 114 to the Main Table 115 using three Bolts 111 and three Flat Washers 112 for each Wing Finger tighten only See Figure G 2 Align the fronts of the Left Wing 113 and Right Wing 114 with the top of the Main Table 115
32. tions please call 1 800 444 3353 Page 3 12 Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury 13 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations proved safety impact goggles hearing protection and dust mask or respi rator when using this product Non skid safety shoes hard hat or hearing protection must be used for appropriate conditions 14 Always wear eye hearing and breathing protection Wear ANSI ap TOOL USE AND CARE 15 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 16 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 17 Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced 18 Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 19 Store idle tools out of reach
33. to carry electricity away from the user Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when operat ing a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Plugging in power tools with the Power Switch on invites accidents SKU 93380 For technical ques
34. tter And Blade Guard Assembly 1 Set a machinist s square against the face of the Splitter 815 Slightly rotate the rear bracket to adjust the face of the Splitter perpendicular to the Main Table 115 See Figure P 2 Raise the Blade Guard Assembly away from the Main Table 115 and hold the anti kickback Pawls 313 away from the Main Table surface See Figure P 3 Using an accurate straight edge align the Splitter 315 with the Saw Blade Make sure the straight edge rests against the side of the Saw Blade See Figure Q FIGURE P FIGURE Q SKU 93380 For technical questions please call 1 800 444 3353 Page 20 4 If the Splitter 315 is to the right of the Saw Blade add washers between the Splitter and the front mounting bracket Then adjust the rear Splitter support See Figure R Y Add washers here to move back of split ter to the left Add washers here to move front of split ter to the left FIGURE R 5 Recheck the Splitter 315 alignment to the Saw Blade and to the Main Table 115 top Adjust as necessary and tighten all loose bolts before use 6 NOTE If the Splitter 815 is positioned to the left of the Saw Blade alignment cannot be achieved by adding washers Therefore remove the Main Table 115 Left Wing 113 and Right Wing 114 and set them aside 7 Loosen the Adjustment Bolt shown in the illustration below and slowly slide the Arbor Bracket toward the end of the Shaft Onl
35. y move the Arbor Bracket a distance equal to the amount of misalignment between the Saw Blade and the Splitter or slightly a little more you can always adjust the Splitter back to the left with washers See Figure S 8 Tighten the Adjustment Bolt securely See Figure S 9 Moving the Arbor Bracket moves the V Belts 40 and Pulleys 99 out of alignment so adjustment of the Motor Pulley 38 is required To do so loosen the Set Screw 39 in the middle groove of the Motor Pulley 38 and slowly slide the Pulley toward the end of the Motor 34 Shaft Once the V Belts are back in alignment tighten the Set Screw securely See Figure T FIGURE S SKU 93380 For technical questions please call 1 800 444 3353 Page 21 10 11 A V BELTS 40 SET SCREW 39 MOTOR PULLEY _ 38 FIGURE T Recheck the Blade Guard Assembly alignment to the Saw Blade and the Main Table 115 top If the Blade Guard Assembly is properly aligned reattach the Main Table Left Wing 113 and Right Wing 114 making sure there is adequate Saw Blade clearance through all Saw Blade adjustments Adjust the Saw Blade to 45 degrees Raise and lower the Saw Blade through the full range Readjust the Saw Blade to 90 degrees then raise and lower the Saw Blade through the full range There should be no contact between the Saw Blade the Main Table the Table Insert or any other part of the Table Saw If there is contact have a qualified
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