Harbor Freight Tools 93197 User's Manual
Contents
1. Troubleshooting Note Have the following problems repaired by a qualified service technician PROBLEM CAUSE SOLUTION Air leaking in nose 1 Loose Nose Screws 1 Tighten and recheck 2 Bumper is cracked worn 2 Replace Bumper Lack of Power slow 1 Tool is too dry 1 Lubricate to cycle 2 Air Pressure is too low 2 Check air supply equipment 3 Exhaust blocked 3 Clean exhaust channel Intermittent feeding 1 Damaged pusher spring 1 Replace Spring or no fastener 2 Wrong size staple 2 Use correct size coming out 3 Dirty magazine or wear plate 3 Clean magazine and nose Jammed Staple 1 Driver channel worn 1 Replace wear plate 2 Driver is broken worn 2 Replace driver 3 Bent staples 3 Use straight staples SKU 93197 For technical questions please call 1 800 444 3353 Page 6 Anytime any maintenance or repairs are done including clearing jams FIRST 10 11 Disconnect the Stapler from the air hose Empty Magazine 30a completely Attempt to fire the Stapler into a piece of scrap wood to ensure that it is disconnected and is incapable of firing any staples Always leave Magazine Cover 33a open during maintenance The Magazine is spring loaded and may cause parts or a staple to fly out of the Stapler Clearing Jams Disconnect tool from air hose empty Magazine 30a of staples release any built up air pressure and leave the magazine open as explained above While doing this step and the next hold t2. 30a Hammer Face 10 Magazine Cover 33a Shoe 28 SKU 93197 For technical questions please call 1 800 444 3353 Page 5 Operation continued Using the Floor Stapler THIS TOOL DOES NOT USE A SAFETY MECHANISM extreme caution must be used whenever this tool is connected to an air supply If the tool is dropped or if the Hammer Face 10 is accidentally struck then the tool will fire a staple potentially causing SEVERE PERSONAL INJURY 1 Connect the Floor Stapler to the air hose and turn on the FIGURE 3 air compressor Note Before using on a floor test the unit on a scrap piece of wood Adjust the driving depth by providing more or less air pressure Never exceed 100 PSI Warning Keep your feet clear of the Stapler Refer to FIGURES 1and3 2 Hold the Arm 48 securely with one hand and grip the Hammer 49 with the other hand 3 Make sure the Shoe 28 is over the staple target position Press down hard so that the Shoe 28 is firmly contacting the floor and then strike the Hammer Face 10 with the Hammer 49 to drive out a staple Lift the tool off of the floor 4 Repeat the process until you are finished Then disconnect the Floor Stapler from the air source Warning After disconnecting the Stapler from the air compressor there could still be enough air pressure to fire the Stapler After the air compressor hose is disconnected always fire the Stapler repeatedly to make sure all of the air is expended
3. CENTRAL PNEUMATIC CONTRACTOR SERIES FLOOR STAPLER WITH HAMMER Model 93197 ASSEMBLY and OPERATING INSTRUCTIONS Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications 1 4 18 NPT Recommended Air Pressure 70 90 PSI Maximum Air Pressure 100 PSI Dimensions 22 1 2 x 17 1 2 x 3 1 8 Weight 21 85 Lbs Magazine Capacity 80 Pcs Top Loaded Air Consumption 5 0 CFM 80 PSI Fastener Size Range 3 4 to 2 Long x 15 Gauge Note SKU 90429 2 15 Gauge Staples are available from Harbor Freight Tools Note This Floor Stapler is designed for use on wood floors Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the r
4. FIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93197 For technical questions please call 1 800 444 3353 Page 7 Description Parts List Description Cylinder Bushing Screw Plunger Poppet Spacer for 25 32 Flooring Spacer for 1 2 Flooring Shoe Pin 0 ring Magazine 0 ring Magazine Cap 0 ring Screw Piston Assy Magazine Cover Hammer Face Screw 0 ring Pin Detent Spring Screw Cover Latch Pin Washer Tension Spring Poppet Actuator Pusher Gasket Bushing Body Nose Roller Clamp Screw Washer Screw Nut Blade Guide Air Inlet Washer Arm Washer SKU 93197 Screw Hammer NOTE 27a Spacer for 1 2 Flooring Included but not installed NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 Assembly Diagram 27 Installed Spacer for 25 32 Flooring 27a Spacer is incl
5. embly Drawing on page 8 The two Clamp Screws 44 fit in the recessed gaps on the lower part of the Arm 48 As shown below hold the Clamp Screws 44 in place around the Body 18 and add a Washer 45 and a Nut 46 to the threaded ends of the Clamp Screws 44 Tighten them securely FIGURE 1 Clamp Screws 44 Hammer Face 10 Wi Pounding on this with the Hammer 49 shoots out a Staples exit the staple Stapler from the bottom of the Shoe 28 __ Arm 48 Shoe 28 Air Inlet 47 Magazine 30a Sleeve 36a Loading the Stapler Warning Disconnect the Stapler from the air compressor whenever loading or servicing After disconnecting the Stapler from the air compressor there could still be enough air pressure to fire the Stapler After the air compressor hose is disconnected always fire the Stapler repeatedly to make sure all of the air is expended See page 6 under Using the Stapler for firing instructions 1 Grip the Sleeve 36a and pull out the Magazine Cover 33a Insert the staples inside the Magazine 30a Note Only use the size staples listed on the Specifications Chart on page 2 2 Use caution the Magazine Cover 33a will try to snap closed with force when the Pin 38 is pressed While holding the Sleeve 36a firmly use a small screwdriver to press in the Locking Pin 38 along the edge of the Magazine Cover See FIGURE 2 FIGURE 2 Air Inlet 47 Magazine
6. he Stapler pointed away from you and any other people or fragile objects Remove all four Screws 11 and Washers 23a on the Driver Guide 22a Carefully lift the Driver Guide 22a off and remove the jammed staple Pliers may be necessary to remove a stuck staple Inspect the driver on the end of the Piston Assembly 9 for bends or breakage If it is damaged do not use the tool until it is repaired by a qualified technician Lightly oil the driver and replace the Driver Guide 22a Replace and securely tighten all of the Screws 11 and Washers 23a Reload the Stapler Reconnect the Stapler to the air hose Press the tip of the Stapler against an appropriate piece of scrap wood Test fire the Stapler several times checking for proper operation Disconnect the Stapler remove the staples and store the Stapler in a location out of children s reach Maintenance Periodically lubricate all moving parts and pivots with a light oil Wipe down the Floor Stapler with adamp cloth Do not use harsh detergents or solvents Check that the Shoe 28 and the Hammer Face 10 is clear of any dirt or debris PLEASE READTHE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI
7. isk of personal injury and damage to equipment Read all instructions before using this tool if THIS TOOL DOES NOT USE A SAFETY MECHANISM extreme caution must be used whenever this tool is connected to an air supply If the tool is dropped or if the Hammer Face 10 is accidentally struck then the tool will fire a staple potentially causing SEVERE PERSONAL INJURY Keep work area clean Cluttered areas invite injuries Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or air hoses Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended SKU 93197 For technical questions please call 1 800 444 3353 Page 2 10 11 12 13 14 15 16 IZ 18 19 Dress pro
8. king check to make sure the parts listed on page 8 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Operation Air Hose Line Valve Oiler 37 Filter Floor vi 1 4 18 NPT Stapler 7 7 Air Hose on Reel AIR 1 COMPRESSOR Regulator Recommended Air Line Components For best service you should incorporate an oiler regulator and inline filter as shown in the diagram above Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools 1 You will need to prepare a 1 4 air connector sold separately to connect to the air inlet on the Floor Stapler First wrap the 1 4 air connector not included with pipe thread seal tape before threading it into the Air Inlet 47 Connect the 3 8 ID Air Source Hose to the Air Inlet 47 Note If you are not using an automatic oiler system before operation add a few drops of Pneumatic Tool Oil to the airline connection Add a few drops more after each hour of continual use 2 Set the air pressure on your compressor to between 70 90 PSI Do not exceed the maximum air pressure of 100 PSI 3 Check the air connection for leaks Disconnect from the air source SKU 93197 For technical questions please call 1 800 444 3353 Page 4 Operation continued Assembly Attaching the Arm 48 is the only assembly required See FIGURE 1 and the Ass
9. perly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines or air hoses Maintain tools with care Keep tools clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords and air hoses periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Disconnect air supply Disconnect air hose when not in use Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging itin Avoid unintentional starting Do not carry any tool with pressure applied to the Hammer Face 10 whether it is plugged in or not Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged
10. should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Use proper size and type extension cord If an extension cord is required for the air compressor it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool Check your compressor s manual for the appropriate size cord Note Performance of the compressor if powered by line voltage may
11. uded with tool not installed Spacer for 1 2 Flooring SKU 93197 For technical questions please call 1 800 444 3353 Page 9
12. vary depending on 20 21 variations in local line voltage Extension cord usage may also affect tool performance Maintenance For your safety maintenance should be performed regularly by a qualified technician Compressed air only Never use combustible gases as a power source SKU 93197 For technical questions please call 1 800 444 3353 Page 3 Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known io the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Unpacking When unpac
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