Harbor Freight Tools 91130 User's Manual
Contents
1. 5 UMOUS pue syed eulos 410 2ez 36 279 os lt lt N NMOHS LON 39fV9 Zc 38 59 2S og 2100196 949 For technical questions please call 1 800 444 3353 Page 30 oKU 91130 ASSEMBLY DIAGRAM sued se ajqeyieae pue Sasodind uoneasnji 10 pue paisi syed 310N For technical questions please call 1 800 444 3353 Page 31 SKU 91130 ASSEMBLY DIAGRAM E sued se Ajjenpiaipul ejqejreAe pue sesodand 10 pue sued awos 310 SST 372 For technical questions please call 1 800 444 3353 Page 32 SKU 911302. 2 8 7 b __ 27C HEIGHT ADJUSTMENT ARROW 8C 2C 16C 23D 10D 190 170 260 FIGURE E SKU 91130 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed in the following pages refer to the Assembly Diagrams on pages 28 29 30 31 and 32 To Assemble The Base 1 Place one Table 8A upside down on a level floor surface Attach a Support Board 1 2A to opposite corners of the Table and attach a Support Board 2 1A to the two remaining opposite corners of the Table using Screws 3A Washers 6A and Plastic Nuts 7A Repeat this procedure for the remaining two Tables 8A See Figure F 2 Hold Support Leg 1 4 and Support Leg 2 9A together with their mounting holes aligned Then align the mounting holes of the Support Legs with the three mounting holes in Support Board 1 2A and Support Board 2 1A Secure the Support Legs to the Support Boards using Screws 3A Washers 6A and Plastic Nuts 7A See Figure F SUPPORT LEG 2 SCREW 3A SUPPORT LEG 1 i 6 WASHER 6A 4A PLASTIC NUT 7 TABLE 8A UPSIDE DOWN TABLE 8A FRONT VIEW TABLE 8A RIGHT SIDE UP SUPPORT SUPPORT EE BOARD 2 BOARD 1 1A aa FIGURE F SKU 91130 For technical questions please call 1 800 444 3353 Page 12 With assistance turn the assembled Base right side
3. See Figure With assistance move the assembled Base to the floor surface where the Router will be used NOTE Make sure the floor surface is dry flat level and sturdy enough to support the weight of the Router workpieces and any additional tools and equipment Use the four Support Legs 2 9A as a tem plate to mark four places where mounting holes will be drilled in the floor surface Then temporarily set the assembled Base aside See Figure F Drill four mounting holes of appropriate size into the floor surface Then move the assembled Base back to its original position making sure to align the mount ing holes in the Support Legs 2 9A with the mounting holes drilled into the floor Secure the four Support Legs 2 9A to the floor surface using four bolts lock washers and nuts not included NOTE It is recommended to use expansion anchor bolts for concrete and lag bolts for wooden floors Slightly loosen the Screws on the Support Legs 2 9A of the assembled Base Adjust the height of each Support Leg 2 9A until the Base is level Then retighten the Screws See Figure F To Assemble The Mid Section 1 Stand the two Support Legs 128 upright Then place the Left Side Board 178 against the inside edge of the Support Legs Align the four mounting holes in the Left Side Board with the four mounting holes in the Support Legs and secure the Left Side Board to the Support Legs with Screws 15B Was
4. 29D Screws Partial Axis Height Adjusting Ring OE Description Mat Knot Block Ring 37 Cover rush Ho Spindle Lock Lever Screw Rotator MIM ho IN Co O N gt ITI asher 4 ing Knot rminal ire rush Box Knot lip Terminal Block asher 4 Earth Line Cover Part _ OE 10E Spring Washer 4 Bearing 6082 U Block Ring 20 rbon Brush Brush Holder 2 r C2 C2 IN o IN Po no JO IN O U 2 gg 5 gt lt O O1 CO oO m GC CO EN ii ep gt lt OO 36E Tie Strip 88mm SKU 91130 For technical questions please call 1 800 444 3353 Page 27 ASSEMBLY DIAGRAM 4A 5A lt NOTE Some parts are listed and shown for illustration purposes only and not available individually as replacement parts SKU 91130 For technical questions please call 1 800 444 3353 Page 28 ASSEMBLY DIAGRAM INS 31B 2B 2B 1B NOTE Some parts are listed and shown for illustration purposes only and are not available jndividually as replacement parts adl 2 i lt f o t 4 L 15 7 9B 8B 7B 6B 5B4B SKU 91130 For technical questions please call 1 800 444 3353 Page 29 ASSEMBLY DIAGRAM sued se pue Sasodind
5. _____ Screw M5x12 2 4 Support Leg 1 Support Leg 2 Leg Washer PARTS LIST B _ Description Qty Part amp Description Qty 58 ____ Plastic Nail 2 228 SquareHeadBott M6x30 8 __ 6B ____ Locking Buckle 1 238 Hex Screw M6x27 8 __ 9B Power Switch 1 __ 268 ____ Plastic Lock Screw 2 9x13 4 _11B____ Square Head Screw M6 x40 6__ 288 ____ Variable Speed Adjustment 1 _168 Washer 6 8 338 TerminalBlock 1 17B LreftSideBoard A 3A Screw M5 x 12 A 5A PARTS LIST C Part amp Description Qty Part quare Head Screw M6 x 40 17C ocking Piece 4C ____ Self Locking Screw 4 8 x 13 6 t18C Screw M5 x 25 Fence Support Fixing Washer Large Washer 5 21C Plastic Lock Nut M5 8C FencelockKnob 6 __ 222 SquareHeadScrew M6x30 2 9C ____ Screw 6 16 6 __ 232 Protector Ji 112 X HeadNut 6 25C Plastic Screw M2 9x9 2 140 __ FeaherBoad di j o SKU 91130 For technical questions please call 1 800 444 3353 Page 26 PARTS LIST 0 Part Description Qty Part Description Qty Collet 1 2 6D SnalKnt 1 20D __ ______ 8D Large Spring 1 _ 220 Small Spring 9D _____ Slip Groove 1 23D _ Height Adj Lock Collet 1 4 11D Steel Bead 5 6 X 25D SmallWasherB ial Axi
6. 0 Make sure the Power Switch is in the OFF position before plugging in the Power Cord Do not use this Router for cutting metals or brittle materials Do not cut dangerous materials such as asbestos which can cause harmful dust or vapors Before using the Router make sure the router bit not included is properly mounted Make sure the router bit is not bent or cracked Allow the router bit to spin up to full speed before feeding wood into it When turning off the Router allow the router bit to spin down and stop on its own Do not press against the router bit to stop it Do not force the material into the router bit when cutting Apply moderate pressure allowing the router bit to cut without being forced Never attempt to remove material stuck in the moving parts of the Router while the machine is plugged in and running Whenever possible use safe practical ways to hold and support the workpiece Turn off the Router if the material is to be backed out of an uncompleted cut Avoid serious personal injury Always keep hands and fingers away from the spinning router bit Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children Use eye hearing and breathing protection Always wear ANSI approved safety impact eye goggles hearing protectors and dust masks or respirator when working with the Rout
7. 160 To Attach The Dust Port Assembly And Protector 1 Position the Dust Port Assembly 26C and Protector 23C to the middle of the SKU 91130 For technical questions please call 1 800 444 3353 Page 17 rear of the Upper Fence 16C using the remaining two pre fitted Nuts 110 in the channel of the Upper Fence and two Screws 9 See Assembly Diagram C and Figure M PROTECTOR 23C DUST PORT ASSY 26C FENCE LOCK KNOB 8C FIGURE M To Install And Remove Collets 1 A warnine NIN iG Always make sure the Power Switch 9B is in its OFF position and the Power Cord Plug 1B is unplugged from its electrical outlet before making any adjustments to the Router Table The Router is equipped with a 1 4 Collet 18D and a 1 2 Collet 24D The Collet 18D 24D may need to be changed to allow use of larger or smaller diameter router bits not included NOTE When changing Collets 18D 24D or when changing router bits the height of the Motor Assembly should be raised to the maximum height to gain full access to the Collet Nut 19D Unlock the Height Adjustment Lock 23D by rotating it in a counterclockwise direction using the end of the Wrench 21D provided See Figure N next page Remove the Collet Assembly Cover 15D by removing the two inner Screws 1D on the Cover and lifting the Cover away from the Height Adjusting Ring 14D If necessary clean off any saw dust and debris which may h
8. LCENTRAL MACHINERY ROUTER WITH FULL SIZE TABLE Model 91130 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS Description Electrical Requirements 120V 60 Hz 750 Watts 4 3 Load Amps 1 HP Motor 8 400 27 800 RPM Variable Speed 3 Prong Grounded Power Plug Table Dimensions 27 Wide x 18 Deep x 1 1 2 Thick Table Height Overall Height 43 1 2 Cutting Depth 1 27 64 Collet Capacity 1 4 And 1 2 Accessories 1 4 Collet 1 2 Collet Miter Gauge Guide Fence Feather Board Wrench Dust Collector Port 75 6 Pounds UNPACKING When unpacking check to make sure all the parts shown on the Parts Lists on pages 26 and 27 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number
9. Serious personal injury can result if the machine is tipped or if the router bit is unintentionally contacted Make sure to feed the workpiece into the router bit and against the rotation of the router bit Always turn off the Router and unplug the Power Cord from its electrical outlet before changing accessories or performing any inspection mainte nance or cleaning procedures Some dust created by power sanding sawing grinding drill ing and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq AN WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker ZA WARNING The warnings precautions and instructions discussed in this manual cannot cover all po
10. agram C SKU 91130 For technical questions please call 1 800 444 3353 Page 16 2 Position the Upper Fence 16C on the Main Table 20 3 Use two Screws 9C to attach a Fence Support 10C to the back of the Upper Fence 16C making sure to use two of the outermost pre fitted Nuts 11C in the channel of the Upper Fence Do not tighten yet Repeat this procedure for the remaining Fence Support See Assembly Diagram 4 Slide the two Fence Supports 10C along the Upper Fence 16C until the hole in the horizontal leg of the Fence Supports is above the transverse right angle channel at the rear of the Main Table 20B See Assembly Diagram C and Figure L TRANSVERSE CHANNEL MAIN TABLE 20B TRANSVERSE CHANNEL FIGURE L NOTE The screw heads of the Screws 22C locate a channel under the Main Table 20B This channel holds the Screws and prevents the Screws from turning when the Fence Locking Knobs 8C are tightened or loosened See Assembly Diagram C 6 Insert the screw head of a Screw 22C into the channel under the Main Table 20B so that the threaded portion of the Screw passes through the hole in a Fence Support 10C Tighten the Screw using a Fence Lock Knob 8C and Large Washer 7C See Assembly Diagram C r Tighten the Screws 9C holding the Fence Support 10C to the Upper Fence 16C See Assembly Diagram C 8 Repeat Steps 6 and 7 at the other end of the Upper Fence
11. ave built up from previous cutting operations See Figure N SKU 91130 For technical questions please call 1 800 444 3353 Page 18 COLLET WRENCH EN 2 1 P cz ASSEMBLY gt 15D HEIGHT i HEIGHT ADJUSTMENT BUE ADJUSTING RING 14D COLLET WRENCH 21D FIGURE N T Use the Wrench 21D to turn the Collet Nut 19D in a counterclockwise direction while pulling and holding the Spindle Lock Lever 22E forward Then remove the Collet Nut See Figures K and N 8 Remove the existing Collet 18D 24D from the assembly and make sure to install the correct size Collet 1 4 or 1 2 for the router bit to be used Then finger tighten the Collet Nut 19D back onto the assembly See Figure O COLLET 18D 24D FIGURE SKU 91130 For technical questions please call 1 800 444 3353 Page 19 Make sure to insert the shaft of the router the way into the Collet 18D 24D See Figure P 10 Tighten the Collet Nut 19D by pulling and holding the Spindle Lock Lever 22E forward while screwing the Collet Nut in a clockwise direction See Figures K and P ROUTER BIT COLLET FIGURE P 11 Replace the Collet Assembly Cover 15D See Figure N 12 Adjust the depth of cut to the desired depth by turning the Height Adjustment Ring 14D Then use the Height Adjustment Lock 23D to lock the setting in place NOTE Make sure the Height Adjustment Lock is aligned i
12. cal questions please call 1 800 444 3353 Page 3 11 12 13 14 15 16 17 18 19 20 21 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not tur
13. ce being cut The Router Table features a Variable Speed Adjustment 28B and may be adjusted from approxi mately 8 400 RPM to 27 800 RPM no load See Figure U next page 2 The Dial of the Variable Speed Adjustment 288 is numbered from 1 to 6 with 1 being the slowest speed and 6 being the fastest speed It is recommended to determine the optimum speed by making a trial cut in a scrap piece of wood See Figure U IMPORTANT Do not attempt to adjust the speed while the Router Table is running Turn off the machine and allow it to come to a complete stop before adjusting the speed See Figure U SKU 91130 For technical questions please call 1 800 444 3353 Page 23 10 VARIABLE SPEED 28B KEY 8B POWER SWITCH 9B FIGURE U To Turn On The Router Table 1 Connect the Power Cord Plug 1B to the nearest grounded 120 volt electrical outlet 2 Depress the Key 8B and lift up on the Safety Cover 10B Then depress the Power Switch 9B to its ON position See Figure U d To turn off the Router Table simply depress the Safety Cover 10B to snap it shut This pushes the OFF button underneath the Safety Cover and cuts off the power See Figure U 4 To lock the Power Switch 9B and prevent unauthorized use close the Safety Cover 10B and remove the Key 8B by pulling it out Make sure to store the Key in a safe location out of reach of children See F
14. condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment DAILY With a soft brush cloth or vacuum remove all sawdust and debris from the Router Table particularly the machine s Dust Port 26C and Main Table 20B Then use a premium quality lightweight machine oil to lubricate all mov ing parts Do not use solvents or caustic agents to clean the Router Table PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 91130 For technical questions please call 1 800 444 3353 Page 25 PARTS LIST Description Description _____ Support Board 2 Part 2 o O Support Board 1 Plastic Lock Nut M5
15. er Table Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product Industrial applications must follow OSHA requirements Never leave the Router running unattended Turn off the power and do not leave the machine until it comes to a complete stop SKU 91130 For technical questions please call 1 800 444 3353 Page 6 21 22 23 24 29 26 27 28 29 Maintain this product with care Keep the Router clean and dry for better and safer performance Make sure to keep router bits sharp and clean For your safety service and maintenance should be performed regularly by a qualified technician Use the right tool or attachment for the right job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool or attachment There are certain applications for which this product was designed It will do the job better and more safely at the rate for which it was intended Do not modify this product and do not use this product for a purpose for which it was not in tended Always keep children away from the Router All visitors should be kept a safe distance away from the machine Make the workshop kid proof with padlocks master switches or by removing the starter keys Never stand on the Router Table
16. he Main Table 20B and is designed for edging and miter cuts in the workpiece See Figure T next page 2 To attach the Miter Gauge 27C simply slide its bar into the Miter Gauge Chan nel on the Main Table 20B See Figure T 3 To adjust the Miter Gauge 27C to the desired angle loosen the Fence Lock Knob 8C and rotate the Miter Gauge to the desired angle from 0 degrees to 45 degrees Then retighten the Fence Lock Knob See Figure T SKU 91130 For technical questions please call 1 800 444 3353 Page 22 4 NOTE For more convenience when making miter cuts the Upper Fence 16 may be moved to its furthest position away from the router bit See Figure T MAIN TABLE 20B r FENCE ADJUSTING MITER GAUGE CHANNEL MITER GAUGE 27C FENCE LOCK KNOB 8C FIGURE T To Adjust The Upper Fence 1 The Upper Fence 16 be adjusted according to the size of the workpiece and the application being performed To do so loosen the four Fence Adjusting Knobs 13C See Figure T 2 Slide the Upper Fence 16C forward backward to the desired position Use the gauge on the Main Table 20B to determine the distance from the Upper Fence to the center of the router bit Then retighten the four Fence Adjusting Knobs 13C See Figure T To Adjust The Speed RPM 1 NOTE Using the correct speed for the job increases the life of the router bit and can also affect the surface finish on the workpie
17. hers 16B and Plastic Lock Nuts 18B See Figure G Place the Right Side Board 25B against the inside edge of the two Support Legs Align the four mounting holes in the Right Side Board with the four mount ing holes in the Support Legs and secure the Right Side Board to the Support Legs with Screws 15B Washers 16B and Plastic Lock Nuts 18B See Figure G LEFT SIDE BOARD 17B RIGHT SIDE BOARD 25B SCREW 15B WASHER 16B PLASTIC NUT 18B SUPPORT LEG 12B wy FIGUREG WEF REAR VIEW SKU 91130 For technical questions please call 1 800 444 3353 Page 13 To Attach The Mid Section To The 1 With assistance place the Mid Section of the Router Table on top of the Base See Figure H 2 Align the two mounting holes at the bottom of each Support Leg 12B with the two mounting holes at each end of the Table 8A See Figure H 3 Insert a Square Head Screw 11B upward through each of the two mounting holes at both ends of the Table 8A and through the two mounting holes in each Support Leg 12B Then secure the Mid Section to the Body using four Large Lock Knobs 14B and Large Washers 13B See Figure H SUPPORT LEG 12B SUPPORT LEG LARGE LOCK KNOB 128 148 LARGE WASHER 13B LS p aen HEAD SCREW 11B TABLE 8A FIGURE H SIDE VIEW To Attach The Power Switch Assembly And Variable Speed Adjustment 1 Insert the Power Switch Assembly 9B and Variable S
18. hnical questions please call 1 800 444 3353 Page 15 Screw a Nut 24B downward on each of the eight Hex Screws 238 Insert the Hex Screws downward through the eight mounting holes located on the Main Table 20B Make sure the Nuts are above the mounting holes Then screw a Nut 24B upward on each of the eight Hex Screws to secure the Hex Screws to the Main Table See Figure J To Attach The Motor Assembly Lower the Adjustment Board 17D with its pre attached Motor Assembly through the top of the Main Table 20B Position the Adjustment Board and Motor Assembly so that its Power Cord is on the left hand side and the Spindle Lock Lever 22E is on the right hand side Continue lowering the Adjustment Board until it sits on the eight Hex Screws 23B See Figures J and K FIGURE K NOTE The height of the Adjustment Board 17D can be adjusted by inserting a hex wrench not included through the Adjustment Board and adjusting each Hex Screw 23B individually Once adjusted secure the Adjustment Board to the Main Table 20B with four Screws 16D See Figures J and K To Attach The Fence 1 The Upper Fence 16 is supplied with six Nuts 110 already fitted to one channel groove of the Upper Fence The furthest two Nuts on each end of the Upper Fence are for attaching the two Fence Supports 10C to the Upper Fence The middle two Nuts are for attaching the Dust Port Box 24C to the Upper Fence See Assembly Di
19. igure U To Operate The Router Table 1 Insert and secure the desired Collet 18D 24D and router bit 2 Make all necessary adjustments to the Router Table 3 Make sure the Power Switch 9B is in its OFF position Then connect the Power Cord Plug to the nearest grounded 120 volt electrical outlet 4 Depress the Power Switch 9B to its ON position SKU 91130 For technical questions please call 1 800 444 3353 Page 24 5 Feed the workpiece gradually from right to left against the rotation of the cutter Keep the feed rate constant Feeding the workpiece too quickly will slow the Motor of the machine Feeding the workpiece too slowly will cause burns to the workpiece 6 On very hard wood or large cuts it may be necessary to make more than one pass at progressive depth settings until the desired depth of cut is made 7 When finished depress the Safety Cover 108 to turn off the Router Table Then unplug the Power Cord Plug from its electrical outlet INSPECTION MAINTENANCE AND CLEANING CAUTION Always turn the Power Switch 9B to its STOP position and unplug the Power Cord 1B from its 120 volt electrical outlet before performing any inspection adjustments maintenance or cleaning 2 BEFORE EACH USE inspect the general condition of the Router Table Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring loose router bit and any other
20. irst Feather Board 14C slide the heads of two Square Head Screws 15C into a channel groove on the front of the Upper Fence 160 Then mount the Feather Board against the Upper Fence and secure it with two Large Washers 7C and two Fence Lock Knobs 8C See Figure R UPPER FENCE 16C FEATHER BOARD 14C FEATHER BOARD 14C SQUARE HEAD SCREW FIGURE R SKU 91130 For technical questions please call 1 800 444 3353 Page 21 2 Attach the second Feather Board 218 horizontally to the Main Table 208 To do so insert two Square Head Screws 11B upward through the Feather Board Then slide the head of both Screws into the keyhole slot located in the channel used for the Miter Gauge 27C Secure the Feather Board to the Main Table using two Large Washers 138 and two Large Lock Knobs 148 See Figure S LARGE LOCK KNOB 2 FEATHER 14B BOARD LARGE WASHER lt 13B MITER GAUGE CHANNEL lt gt lt LI gt gt MAIN TABLE 208 FIGURE S d NOTE The Feather Boards 14C 21B are designed to hold the workpiece in place and prevent kickback To adjust the Feather Boards simply loosen the Lock Knobs 8C 14B and move the Feather Boards into the workpiece Then retighten the Lock Knobs Make sure the feathers of the Feather Boards allow easy feed of the workpiece and help prevent kickback See Figures R and S To Attach The Miter Gauge 1 The Miter Gauge 27C slides horizontally along t
21. lug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury SKU 91130 For techni
22. n a locking position and that the router bit is firmly secured See Figure N To Adjust The Depth Of Cut 1 Loosen the Height Adjustment Lock 23D by turning it in a counterclockwise direction using the Wrench 21D provided See Figure Q WRENCH 21D ADJUSTMENT TOOL HEIGHT p a 27D ADJUSTMENT ADJUSTMENT BOARD 17D FIGURE Q SKU 91130 For technical questions please call 1 800 444 3353 Page 20 Fit the Adjustment Tool 270 in the corresponding slots of the Height Adjusting Ring 14D and turn the Ring in a clockwise direction for a deeper depth of cut or counterclockwise for a lesser depth of cut See Figure Q NOTE The Height Adjustment Ring 14D is marked with a straight arrow point ing to the edge of the Adjustment Board 17D The Adjustment Board 17D is marked with ten corresponding lines When setting the depth of cut always align the arrow on the Height Adjustment Ring with one of the ten lines on the Adjust ment Board See Figure Q To determine the depth of cut use a ruler to measure the distance between the base of the Main Table 20B and the tip of the router bit Once the depth of cut is acquired align the Height Adjustment Lock 23D and turn the Lock in a clockwise direction to lock See Figure Q NOTE Always make a trial cut on scrap wood to ensure the correct depth of cut has been selected To Attach And Adjust The Feather Boards 1 To attach the f
23. n it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired SKU 91130 For technical questions please call 1 800 444 3353 Page 4 22 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools 23 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 24 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 25 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Clea
24. ning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Router Table in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 2 Maintain labels and nameplates on the Router These important information If unreadable or missing contact Harbor Freight Tools for a replace ment 3 Do not force the equipment This Router will do the work better and safer at the speed and capacity for which it was designed 4 Keep all guards in place and in working order 9 Remove all adjusting wrenches from the Router before turning it on 6 Do not abuse the Power Cord Do not use the Power Cord to pull its Plug from an electrical outlet Keep the Power Cord away from heat oil sharp edges and moving parts Route the Power Cord safely Protect the Power Cord from being damaged by other equipment in the work area Do not route the Power Cord where it can be walked on or tripped over Replace a damaged Power Cord immediately SKU 91130 For technical questions please call 1 800 444 3353 Page 5 10 11 12 13 14 15 16 17 18 19 2
25. on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES N WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes REV 08 04 SKU 91130 For technical questions please call 1 800 444 3353 Page 2 10 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized p
26. ord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C 9 If you are using extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C SKU 91130 For technical questions please call 1 800 444 3353 Page 9 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES At Full Load Based on limiting the line voltage drop FIGURE C to five volts at 150 of the rated amperes Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current Amperes No Load Revolutions per Minute RPM FIGURE D SKU 91130 For technical questions please call 1 800 444 3353 Page 10 PRODUCT FEATURES Part Description Part Description 98 FowerSwitch not shown 160 ____ UpperFence 13C 24C 26C 16C gt z 227 16
27. peed Adjustment 288 into the mounting hole located on the left end of the Left Side Board 17B Then secure the Power Switch Assembly and Variable Speed Adjustment to the Left Side Board using Screws 15B Washers 16B and Plastic Lock Nuts 18B See Figure next page To Attach The Main Table 1 Place four Corner Washers 19B on the ends of the two Support Legs 12B and align the three mounting holes in each Corner Washer with the three mount ing holes at each end of the Support Legs See Figure J next page 2 Place the Main Table 208 on top of the four Corner Washers and two Support Legs 12B and align the eight mounting holes in the Main Table with the eight SKU 91130 For technical questions please call 1 800 444 3353 Page 14 SCREW 158 16 LEFT SIDE BOARD 178 PLASTIC LOCK NUT 18B VARIABLE SPEED ADJUSTMENT 28B FIGURE mounting holes in the Corner Washers and Support Legs See Figure J 3 Insert eight Square Head Bolts 22B downward through the eight mounting holes in the Main Table 20B and through the eight mounting holes in the Corner Washers 19B and Support Legs 12B Then secure the Main Table to the Support Legs using Large Washers 13B and Plastic Lock Nuts 18B See Figure J SQUARE HEAD BOLT 22B FIGURE J HEX SCREW NUT 24B 23B amp NUT 24B gt LARGE WASHER 138 PLASTIC LOCK NUT SKU 91130 For tec
28. ssible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 91130 For technical questions please call 1 800 444 3353 Page 7 WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live
29. terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A SKU 91130 For technical questions please call 1 800 444 3353 Page 8 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 4 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B 5 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension c
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