Harbor Freight Tools Peak/700 Product manual
Contents
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35. RELATED 1 Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Have qualified technician adjust repair valves and tappets Follow all safety precautions whenever diagnosing or servicing the generator or engine Page 14 For technical questions please call 1 888 866 5797 ITEM 60338 Possible Causes Probable Solutions Engine misfires Engine stops suddenly Engine stops when under heavy load Engine knocks Engine backfires Attached device doesn t have power Attached device begins to operate abnormally Follow all safety precautions whenever diagnosing or servicing the generator engine ITEM 60338 Spark plug cap loose Incorrect spark plug gap or damaged spark plug Defective spark plug cap Old or low quality gasoline oil mixture Incorrect compression Fuel tank empty or full of impure or low quality gasoline oil mixture Defective fuel tank cap creating vacuum preventing proper fuel flow 3 Faulty magneto 4 Disconnected or improperly connected spark plug cap Dirty air filter Engine running cold Old or low quality gasoline oil mixture 2 Engine overloaded Incorrect spark timing de
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40. 5 o gt m lt Service Precautions 1 Page 6 Before service maintenance or cleaning 8 a Unplug all devices from the generator 9 b Turn the engine switch to its OFF position c Allow the engine to completely cool d from the spark plug Keep all safety guards in place and in proper working order Safety guards include 2 muffler air cleaner mechanical guards and heat shields among other guards Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may adjust parts that may increase or decrease governed engine speed Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your abil
41. 6 Flange Bolt M6 x 10 Muffler Muffler Gasket Flange Bolt M6 x 16 c a gt 51 9 LJ uel Tank trainer el Cup uel Tank Cap andle uel Switch 82 Choke Lever 1 60 66 68 __69 80 82 20 2 immer eo 5 15 9 o 5 7 5 6 0 5 c SIS 5 I c o z Note Some parts listed and shown for illustration purposes only and are not available individually as replacement parts ITEM 60338 Assembly Diagram AONVNALNIVIN For technical questions please call 1 888 866 5797 Page 17 ITEM 60338 2 m gt 2 m Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our produ
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43. AIY SOI SOQOL 5 v HOQVHadWOO v HOQVSdlWOO VT T3 ON SOQVOIJILH3O SOQVWO dla 5 HOd SOGVNLOASA YAS SVZAld SOZV A SdNOIOV Vd3H SV 1SVGOL AND VIDNVLSNOO VSadX3 NVP3G 151 T3 O A 31NVOTIHSVA avarivas 13 VZ3ld VNNONIN NVZV IdW3an vsvd v OQVOIJITvO 3183 VTT3 AND IN Tv 5 HVZITVa v oavol4rtvo 3153 v HOQVHdWOO AND OGOW NNONIN 30 NVZILNVYVS NVSH3A3SV YOCINEIYLSIG T3 IN 31NVOTHSVA T3 IN VLNAINVYYAH OINOO ALNAWVOIND TVONVIN 3159 NVH LS3IN 3S 300 36 VLNOIN VINYHOSVIG 14 A SVZdld YLSI V1 OQVNOIOHOdOd VH HOGITSIHLESIO O A 31NVOTHSVAH TA OLS3 V31 YOAV4 HOd sez id 1 MANTENIMIENTO 880 026 008 Je 40 0 aJqos seoiuo9 1 2 IS 9ccooo nonw 4646 999 999 gt 2 jezi ea1 IS G je uoioeJedoJ oonsouBeip op anb z n epeo pepunbes seuoroneoaoJd sej efis ejuejod sew un eoinn o pepioedeo ep ns op oJjuep eJeueuJ sopejnuoue Jeuoi
44. AKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO ITEM 60338 For technical questions please call 1 888 866 5797 Page 19 MAINTENANCE BE PORTABLE BE PREPARED 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 1618 998 888 L 106 VO 6009 Od SHO UOISSIIN LEE 01S 113HudW3is 880 026 008 Je 40 0 1 2 16 82209 OMY ep seJnjonujse seJojoeuoo 5 1 Se qisues ep sejoydnuejure eque 5 5 So ue ejse IS JOSUBAUOD opepueis Il edeose ep oueo jap i ue 2159 IS uoroezijejeo p uoo opip
45. HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center Failure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty service dealers f Alterations by changing adding to or removing parts from the engine Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular in
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47. M 60338 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury SAFETY Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement Property or Statement WARNING marking concerning RPM Revolutions Per Minute Risk of Respiratory Injury Operate engine OUTSIDE and far away Aw WARNING marking concerning WARNING marking eoncetning iA Risk of Eye Injury Wear ANSI approved walle handing tus AE Do not smoke while handling fuel safety goggles with side shields WARNING marking concerning Read the manual before Risk of Fire set up and or use Do not refuel while operating Keep flammable objects WARNING marking concerning away from engine Risk of Hearing Loss Wear hearing protection IMPORTANT SAFETY INSTRUCTIONS WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and
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49. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REV 15b BE PORTABLE 4 BE PREPARED 900 PEAK 700 RUNNING WATTS 2 HP 63cc 2 CYCLE RECREATIONAL GAS GENERATOR A DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell e ITEM 60338 NEVER use inside Only use OUTSI EVEN IF doors and windows doors Email our technical support at windows are open and vents productsupport harborfreight com Email our Engine support at predator harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to conti
50. ct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Emissions Control System Warranty California and United States Emissions Control Defects Warranty Statement The California Air Resources Board herein CARB the United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emissions control system warranty on your 2014 2015 Harbor Freight Tools Emissions Control Defects Warranty Coverage Engines are war
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53. ents to avoid toxic levels of carbon monoxide from building up indoors If you start to feel sick dizzy or weak while using a generator get to fresh air right away The carbon monoxide from generators can quickly lead to full incapacitation and death Keep children away from the equipment especially while it is operating Keep all spectators at least six feet from the Engine during operation Fire Hazard Do not fill fuel tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame Do not touch engine during use Let engine cool down after use Never store fuel or other flammable materials near the engine If the plugged in product operates abnormally or unusually slow immediately stop using the generator as a power source Read and adhere to the instruction manual of the product to be powered to make sure that it can be safely and efficiently powered by a portable generator Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electrical shock ITEM 60338 Operating Precautions cont 12 Do not exceed the maximum power rating of the generator Make sure that the total electrical rating of the all of the tools or appliances plugged into the generator at the same time does not exceed that of t
54. erator during operation Keep the generator and surrounding area clean at all times Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation Do not operate the equipment with known leaks in the engine s fuel system WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equipment Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Page
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56. evention requirements Grounding 1 The Generator must be properly grounded in accordance with all relevant electrical codes and standards before operation Have the unit grounded by a qualified electrician if you are not qualified to do so 2 To ground the Generator connect a 10 AWG grounding wire not included from the Grounding Terminal on the side of the unit to a grounding rod not included The grounding rod must be an earth driven copper or brass rod electrode which can adequately ground the Generator 3 Referto local regulations for ground source information SETUP Components and Controls Fuel Cap Ground Terminal on other side of unit AC Receptacle Circuit Breaker Fuel Valve Button Air Filter Cover Starter Handle Power Switch ITEM 60338 For technical questions please call 1 888 866 5797 Page 7 Q Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Pre Start Checks Inspect engine and equipment looking for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly Checking and Filling Fuel AAWARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it
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58. h 87 octane stabilizer treated unleaded gasoline oil mixture only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Pull on Starter Handle to prime Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to START position Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug electrode wet or dirty Incorrect spark plug gap Spark plug cap broken Incorrect spark timing or Spark plug cap not connected securely faulty ignition system IGNITION SPARK RELATED 1 Clean spark plug Correct spark plug gap Replace spark plug cap Have qualified technician diagnose Connect spark plug cap properly repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck COMPRESSION
59. he generator Check that the startup surge will not be beyond the limit of the Generator 13 Avoid substantially overloading which will trip the circuit breaker Slightly overloading the generator may not trip the circuit breaker but will lead to premature generator failure 14 Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground 15 Do not touch electrically energized parts of the Generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object 16 Connect the Generator only to a load that is compatible with the electrical characteristics and rated capacities of the Generator 17 Insulate all connections and disconnected wires 18 Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerators 19 Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the generator 20 Secure the generator on transport vehicles to prevent it from rolling slipping and tilting 21 Industrial applications must follow OSHA requirements 22 Do not leave the generator unattended when it is running Turn off the generator and remove safety keys if available before leaving the work area 23 The generator can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardou
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61. ition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before starting the Engine during or after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month if treated gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the Engine does not start BE PREPARED Page 13 MAINTENANCE gt 2 m gt 2 m Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED No fuel in tank or fuel valve closed Choke not in START position cold engine Gasoline with more than 1096 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline oil mixture Carburetor not primed Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 9 Fill fuel tank with 87 octane stabilizer treated unleaded gasoline oil mixture and open fuel valve Move Choke to START position Clean out ethanol rich gasoline from fuel system Replace components damaged by ethanol Use fres
62. ity to perform safely or correctly Store equipment out of the reach of children Follow scheduled engine and equipment maintenance Refueling Then remove the spark plug cap 1 Do not smoke or allow sparks flames or other sources of ignition around the equipment especially when refuelling Do not refill the fuel tank while the engine is running or hot Do not fill fuel tank to the top Leave a little room for the fuel to expand as needed TO PREVENT FUEL LEAKAGE AND FIRE HAZARD do not fill fuel above the bottom of fuel strainer Refuel a well ventilated area only Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air A SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 ITEM 60338 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire pr
63. just valve clearance Clean fuel tank strainer and carburetor Clean carbon build up from combustion chamber Replace fuel line if necessary Service more frequently when used in dusty areas These items should be serviced by a qualified technician Checking and Filling Fuel 3 Remove the Strainer and remove any dirt A WARNING TO PREVENT SERIOUS and debris Then replace the Strainer INJURY FROM FIRE Note Do not use gasoline containing more than Ww Fill the fuel tank in a well ventilated area 10 ethanol E10 Do not use E85 ethanol Add fuel away from ignition sources If the engine is stabilizer to the gasoline or the Warranty is VOID 2 hot from use shut the engine off and wait Note Do not use gasoline that has been stored iF for it to cool before adding fuel Do not smoke metal fuel container or a dirty fuel container It can Lu 1 Clean the Fuel Cap and the area around it cause particles to enter the carburetor affecting 2 Unscrew and remove Fuel Cap engine performance and or causing damage d 60338 For technical questions please call 1 888 866 5797 Page 11 gt 2 m gt 2 m IMPORTANT Your Warranty is VOID if the Engine s 3 Fuel Tank is not filled with the proper mixture 50 1 of stabilizer treated unleaded gasoline and 2 cycle oil before each use Before each use check the fuel Spark plua Maintenance level Do not run the Engine with an improper
64. ke Lever very slowly to its RUN position Note Moving the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for three minutes after each start up so that the engine can stabilize ITEM 60338 For technical questions please call 1 888 866 5797 Page 9 m S Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The break in period will last about 25 hours of use DO NOT exceed 15 of the Generator s rated capacity during this period Change the engine fuel oil mixture after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section Connecting Loads to the Generator Load And Circuit Breaker 3 Allow the Engine to run at no load for five minutes 1 The total combined load through the outlet after each start up to allow the Engine to stabilize on the Generator must not exceed the rated maximum power of the unit Ta 2 Reduce the load if the AC Circuit Breaker turns off A Once the load is reduced press the Circuit Breaker gt Button to reset the Generator and continue operation Calculate Power Draw Figure B Plug Load In Power draw can be calculated by multiplying volts 4 Plugth f the 12 It li and amps The resulting number is wattage US e POWA COTA tool into the 120 volt AC Outlet on the Generator Note Do
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66. nd windows are open Bj Only use OUTSIDE and far away from windows doors and vents Never use a generator indoors including in garages basements crawl spaces and sheds Opening doors and windows or using fans will NOT prevent carbon monoxide build up in the home 10 For technical questions please call 1 888 866 5797 Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only lubricants and fuel recommended in the Specifications chart of this manual Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company and a qualified electrician if intending to use the generator for back up power Do not operate the Generator before grounding The Generator must be earth grounded in accordance with all relevant electrical codes and standards before operation When using generators keep them outdoors and far away from open doors windows and v
67. not allow the generator to completely run out of fuel with devices attached A generator s Never exceed the rated maximum wattage for the Generator or any outlet amperage rating Refer to appliance tool owner s manuals to output may sharply spike as it runs out of fuel determine the wattage of electrical load devices causing damage to attached devices Long power cords and extension cords draw additional power Keep cord length at a minimum Wattage Estimates EZ Wattages listed below are estimates for that type of equipment only Check nameplate wattages on all loads before connecting to Generator Figure C Unplug Load This Unit Can Power Any Peak 3 When finished using the appliance tool turn it off One of the Following Items Watts Watts and unplug it from the AC Outlet on the Generator 700 1 2 224 Stopping the Engine 1 To stop the engine an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Remove all electrical load devices from the Generator NO TICE b Turn the Engine Switch off See Long Term Storage on page 13 c Close the Fuel Valve for complete storage instructions Page 10 For technical questions please call 1 888 866 5797 ITEM 60338 Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and disconnect
68. nuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Specifications 2 11 Safety ei itane 3 Troubleshooting 14 CTU 7 Warranties 18 ie e cde eee 8 Parts Lists and Diagrams 16 Specifications 120VAC 60Hz Single Phase Output 700W Rated Generator 900W Maximum Receptacles NEMA 5 20 3 prong 120VAC Displacement Horizontal Single Cylinder Cooling System Forced air cooled 87 octane stabilizer treated unleaded Fuel Type gasoline de mixed with 2 cycle oil see below Capacity 1 1 Gallon 2 cycle oil designed specifically Type for mixing with gasoline 50 1 gasoline to oil ratio Ratio 2 5 oz oil per gallon of gasoline Run Time 50 Load 5 hr with full tank Sound Level at feet 82 dB Rotation viewed from PTO eiie treu Counterclockwise BONON F5TC Spark Plu 0 028 0 031 The emissions control system for this Engine is warranted for standards set by the U S Environmental Protection Agency and by the California Air Resources Board also known as CARB For warranty information refer to the last pages of this manual BE PORTABLE o BE PREPARED Page 2 For technical questions please call 1 888 866 5797 ITE
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71. posit buildup worn engine or other mechanical problems Impure or low quality gasoline oil mixture Engine too cold Intake valve stuck or overheated engine Incorrect timing Device not plugged in properly Circuit Breaker tripped Product needs service Problem with device Rated load capacity exceeded For technical questions please call 1 888 866 5797 Have product repaired Immediately unplug device Lower the number of items plugged into Check wire connections Re gap or replace spark plug Replace spark plug cap Use only fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Test replace fuel tank cap Have qualified technician service magneto Secure spark plug cap Clean element Allow engine to warm up prior to operating equipment Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Do not exceed equipment s load rating Have qualified technician diagnose and service engine Fill fuel
72. precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ITEM 60338 For technical questions please call 1 888 866 5797 Page 3 o gt m lt Set up Precautions 1 Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby Have multiple ABC class fire extinguishers nearby Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Set up and use only on a flat level well ventilated surface All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable Operating Precautions 1 Page 4 CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors a
73. ranted for a period of two 2 years relative to emissions control parts defects subject to the provisions Set forth below If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Small Off Road Engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards Elsewhere Within the United States new off road spark ignition engines certified for model year 2014 2015 must meet similar standards set forth by the EPA HFT must warrant the emissions control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emissions control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2014 2015 engines are warranted for two 2 years If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Page 18 For technical questions please call 1 888 866 5797 Owner s Warranty Responsibilities As the engine owner you are responsible for the performance of the required maintenance listed in your Owner
74. rgent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil Page 12 For technical questions please call 1 888 866 5797 1 Disconnect spark plug cap from end of plug Clean out debris from around spark plug Using a spark plug wrench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced Recommended Spark Plugs NOTICE Using an incorrect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be damaged 5 Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more Non gasket style Finger tighten until the plug contacts the cylinder head then tighten about 1 16 turn more NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to overheat If overtightened the threads in the engine block will be damaged 6 Apply dielectric spark plug boot protector not included to the end of the spark plug and reat
75. s Manual HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 ITEM 60338 Harbor Freight Tools Emissions Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by
76. s to hearing Wear ear protection when operating the generator or when working nearby while it is operating 24 Wear ANSI approved safety glasses and hearing protection during use 25 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter 26 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment ITEM 60338 27 28 29 30 31 32 33 34 35 36 37 38 39 For technical questions please call 1 888 866 5797 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay alert watch what you are doing and use common sense when operating this generator Do not use while tired or under the influence of drugs alcohol or medication SAFETY Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during use Stay clear of hot parts Do not cover the gen
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78. spection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO M
79. tach the wire securely ITEM 60338 Long Term Storage b Replace spark plug but leave spark plug cap disconnected When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1 CLEANING Wait for Engine to cool then clean Engine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts FUEL To protect the fuel tank during storage fill the tank with with the proper mixture 50 1 of stabilizer treated unleaded gasoline and 2 cycle oil Refer to Checking and Filling Fuel on page 11 WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole PORTABLE 60338 For technical questions please call 1 888 866 5797 c Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stroke when you start to feel resistance 4 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ign
80. tank with fresh 87 octane stabilizer treated unleaded gasoline oil mixture Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use cold weather fuel additives to prevent backfiring Have qualified technician diagnose and service engine Check engine timing Turn off and unplug the device then plug it back in again and turn on Turn off and unplug device reset Circuit Breaker plug in device and turn on Have device repaired by a qualified technician or replace device the generator to stay within the rated capacity or use a more powerful generator MAINTENANCE Page 15 2 m gt 2 m Parts Lists and Diagrams Parts List Description 1 2 7 10 11 12 Governor Shaft 1 13 Washer 6x10 2 28 30 31 32 Record Products Serial Number Note If product has no serial number record month and year of purchase instead Page 16 For technical questions please call 1 888 866 5797 Part 2 Starter Assy ntake Valve Gasket ntake Valve Assy lange Bolt M6 x 20 ntake Gasket Carburetor Gasket B Carburetor Gasket A Supporting Plate Compression Spring Cross Round Head Bolt M6 x 40 Rod Link Tension Spring Governor Spring Control Panel Capacitor Self Tapping Screw ST4 2 x 13 Alternator Stator Alternator Rotor Flange Bolt M8 x 156 Rear Cover Flange Bolt M6 x 80 Washer
81. the pre mixed stabilizer treated unleaded gasoline 2 cycle oil mixture Figure A Fuel Oil Mixture U m 5 Then replace the Fuel Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Starting the Engine Before Starting the Engine Before starting the engine a Inspect the generator and engine b Disconnect all electrical loads from the generator c Fill the engine with the proper amount and type of stabilizer treated unleaded gasoline and 2 cycle oil mixture Page 8 For technical questions please call 1 888 866 5797 ITEM 60338 Manual Start OFF 1 Open the Fuel Valve ON 2 To start a cold engine move the Choke to the START position To restart a warm engine leave the Choke in the RUN position 3 Turn the Engine Switch on 4 Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts 2 Q lt nc Lu n Note Do not let Starter Handle snap back against engine Hold it as it recoils so it doesn t hit the engine 5 Allow the Engine to run for several seconds Then if the Choke lever is in the START position move the Cho
82. the spark plug cap before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly Many maintenance procedures including any not detailed in this manual will need to be performed by a qualified technician for safety If you have any doubts about your ability to safely service the equipment or engine have a qualified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Procedure Each Use SVe y 20 p hr of use 100 hr of use every 300 2 Years hr 2 use hr of use pv vi Se ____ Clean air filter one and clean spark plug Check adjust idle speed Check ad
83. to cool before adding fuel Do not smoke 2 5 FLUID OUNCES 1 Clean the Fuel Cap and the area around it 2 CYCLE OIL 2 Unscrew and remove the Fuel Cap APPROVED 3 Remove the Strainer and remove any dirt 1 GALLON CONTAINER d debris Then replace the Strainer STABILIZER an TREATED Note Do not use gasoline containing more than UNLEADED 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting 4 To obtain the proper gasoline engine performance and or causing damage and 2 cycle oil mixture mix 2 5 fluid ounces of i e 2 cycle oil with 1 gallon of 87 octane or higher IMPORTANT Your Warranty is VOID if the Engine s unleaded gasoline that has been treated Fuel Tank is not filled with the proper mixture 50 1 with a fuel stabilizer additive into an approved of stabilizer treated unleaded gasoline and 2 cycle container Then gently agitate the container oil before each use Before each use check the fuel to thoroughly mix the gasoline 2 cycle oil level Do not run the Engine with an improper unleaded gasoline 2 cycle oil mixture Running the Engine with an 9 lf needed fill the Fuel Tank to about 1 improper mixture WILL permanently damage the Engine inch under the fill neck of the Fuel Tank with
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86. unleaded gasoline 2 cycle oil mixture Running the Engine with an improper mixture WILL permanently damage the Engine Install the cleaned filter s Secure the Air Cleaner Cover before use 2 5 FLUID OUNCES 2 CYCLE OIL APPROVED 1 GALLON CONTAINER UNLEADED GASOLINE Figure D Fuel Oil Mixture 4 To obtain the proper gasoline and 2 cycle oil mixture mix 2 5 fluid ounces of 2 cycle oil with 1 gallon of 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive into an approved container Then gently agitate the container to thoroughly mix the gasoline 2 cycle oil 5 f needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with the pre mixed stabilizer treated unleaded gasoline 2 cycle oil mixture Then replace the Fuel Cap Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Air Filter Maintenance 1 Remove the Air Cleaner Cover and the air filter s and check for dirt Clean as described below 2 Cleaning For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter For foam filters Wash the filter in warm water and mild dete
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