Harbor Freight Tools 900 lb. Capacity Hand Winch Product manual
Contents
1. 5 If the Hand Winch has been used in salt water rinse the entire unit thoroughly with fresh water Then lubricate all moving parts 6 Z caution All maintenance service and repairs not discussed in this manual should only be performed by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 95541 For technical questions please call 1 888 866 5797 PAGE 6 PARTS LIST AND ASSEMBLY DIAGRAM Item Qty Description Item Qty Description 1 1 Locking Nut M10 11 1 Handle Assembly 2 1 Flat Washer 10 12 1 Locking Nut M12 3 1 Bolt M6x20 13 1 Bolt M12x110 4 2 Bush 14 1 Base 5 1 Circlip 15 1 Retaining Sleeve 6 1 Pawl 16 1 DrumAssembly 7 1 Torsion Spring 17 2 Lock Nut M8 8 1 Positioning Sleeve 182. 8 Pull the Handle Assembly 11 clockwise to pull the load to the desired location WARNING NEVER attempt to exceed the maximum load capacity of the Hand Winch 900 pounds Do not use this Hand Winch if there is any doubt as to the actual weight of the load being moved 9 After moving the object with the Hand Winch secure the object Raise the Lever on the Handle Assembly 11 and disengage the Pawl 6 on the Hand Winch by pushing the Pawl down to its horizontal position Then disconnect the Strap amp Hook 21 from the load Do not rely on the Hand Winch to hold an object for an extended period of time 10 When finished always store the Hand Winch in a clean dry safe location out of reach of children and other unauthorized people INSPECTION MAINTENANCE AND CLEANING di Z caution Always release a load from the Hand Winch before performing any inspection maintenance or cleaning 2 Before each use Inspect the general condition of the Hand Winch Check for damaged or loose parts and any other condition that may affect this product s safe operation If a problem occurs have the problem corrected before further use Do not use damaged equipment 3 The internal Gears of the Hand Winch should be greased at all times 4 Periodically apply an oil lubricant to the Pawl Lever The Pawl Lever must be free of grease dirt paint rust etc as these conditions will prevent the Lever from operating properly
3. 1 Hook Plate 9 1 Locking Nut M6 19 2 Flat Washer 8 10 1 Gear Pinion 20 2 BoltM8x18 21 1 Strap amp Hook NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 95541 For technical questions please call 1 888 866 5797 PAGE 7 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepai
4. 2 using this product Also wear heavy duty work gloves WARNING NEVER attempt to exceed the maximum load capacity of the Hand Winch 900 pounds Do not use this Hand Winch if there is any doubt as to the actual weight of the load being moved To pull out the Strap 21 raise the Lever on the Handle Assembly 11 Then disengage the Pawl 6 on the Hand Winch by pushing the Pawl down to its horizontal position See Figures A and B Hook the curved portion of the Hook Plate 18 onto a vehicle bumper or other stable stationary object capable of supporting the weight of the load to be winched See Figure B Pull out the length of Strap 21 needed to attach the Hook of the Strap to the load being winched IMPORTANT Always leave at least four turns of Strap on the Drum Assembly 16 of the Hand Winch to prevent pulling the Strap completely out of the Winch Attach the Hook of the Strap 21 securely to the load being winched FIGURE A FIGUREB RAISE LEVER ON HANDLE 11 TO REELIN LOWER LEVER TO REEL OUT LEVER SHOWN IN ITS RAISED POSITION PAWL 6 ATTACH STRAP amp HOOK 21 SECURELY TO LOAD ATTACH HOOK PLATE 18 STRAP amp HOOK SECURELY TO A STABLE STATIONARY 21 VEHICLE BUMPER OR OTHER OBJECT Item 95541 For technical questions please call 1 888 866 5797 PAGE 5 T Lower the Lever on the Handle Assembly 11 Then engage the Pawl 16 on the Hand Winch by pulling the Pawl up to its vertical position
5. internal mechanism when operating 22 WARNING If the Hand Winch fails to move a load after exerting pressure on the Handle the load may be too heavy for the Winch If this occurs release pressure and immediately discontinue using the Winch 23 WARNING The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS UNPACKING When unpacking check to make sure all the parts shown in the Parts List on page 7 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the front cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS To Attach The Handle Insert the Handle Assembly 11 onto the Shaft of the Gear Pinion 10 Then secure the Handle to the Shaft using the Lock Nut 12 See Assy Diagram Item 95541 For technical questions please call 1 888 866 5797 PAGE 4 To Attach The Hook Plate Align the two 3 8 diameter mounting holes in the Hook Plate 18 with the two mounting holes in the Base 14 Then secure the Hook Plate to the Base using two Bolts 20 two Washers 19 and two Nuts 17 See Assy Diagram OPERATING INSTRUCTIONS 1 Wear eye protection Wear ANSI approved safety impact goggles when
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 95541 900 LB CAPACITY Haul iaster 20 FT HAND STRAP D D n Visit our website at http www harborfreight com REV 14g Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2006 by Harbor Freight Tools All rights reserved 2 No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included PRODUCT SPECIFICATIONS Mounting Holes 3 8 Diameter Hole Qty 1 3 8 Side x 5 8 Long Slots Qty 3 3 8 Wide x 1 1 16 Lo
7. d Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 1 888 866 5797
8. failure to follow maintenance instructions may create a risk of personal injury Do not allow children to play with this product Children should not be allowed in the work area This product must always be located out of reach of children Do not lift objects vertically This Hand Winch is designed for horizontal use only Do not use inappropriate attachments to extend the length of the Winch s Strap Never lift people or hoist loads over people Do not apply a load to the Hand Winch when its Strap is fully extended Keep at least four full turns of the Strap on the Drum assembly Item 95541 For technical questions please call 1 888 866 5797 PAGE 3 17 After moving an object with the Hand Winch secure the object Do not rely on the Hand Winch to hold an object for an extended period of time 18 Never operate the Hand Winch if its Strap shows any signs of weakening is knotted or kinked 19 If loading a boat onto a trailer without keel or side hull rollers make sure the trailer is submerged in the water when the boat is loaded by the Hand Winch Attempting to drag the boat onto the trailer while on land can cause Winch failure boat damage and possible injury 20 Always examine the internal components of the Hand Winch its Strap and Hook before each use Parts of the Winch may be affected by exposure to chemicals salts rust or excessive wear 21 WARNING Keep hands away from a load bearing Strap and the Winch s
9. he maximum load capacity of the Hand Winch 900 pounds Check for any condition that may negatively affect the Hand Winch s operation If damaged have the Winch repaired or replaced before using Do not use damaged products Tag damaged products Do not use until repaired Prior to using the Hand Winch make sure to read and understand all instructions and safety warnings as outlined in the service manual s for the object s being winched Make sure the Hand Winch is capable of safely winching the object Make sure the point vehicle bumper etc at which the Winch is attached is capable of withstanding the weight of the object Industrial applications must follow OSHA requirements Maintain labels and nameplates on the Hand Winch These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Use the right product for the job There are certain applications for which this product was designed Do not use small products to do the work of larger industrial products Do not use this product for a purpose for which it was not intended Product service must be performed only by qualified service technician Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing the Hand Winch use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or
10. ng Slot Qty 1 J Hook 1 3 4 Wide x 4 Long x 3 8 Thick SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES IMPORTANT SAFETY INSTRUCTIONS A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions detailed in this manual may result in serious personal injury SAVE THESE INSTRUCTIONS 1 Keep your work area clean and well lit Cluttered and dark work areas invite accidents 2 Stay alert Watch what you are doing and use common sense when operating tools and equipment Do not assemble or use this product while tired or under the influence of drugs alcohol or medication A moment of inattention while operating tools and equipment may result in serious personal injury 3 Wear eye protection Wear ANSI approved safety impact goggles when assembling and using this product Also wear heavy duty work gloves Item 95541 For technical questions please call 1 888 866 5797 PAGE 2 Do not force the Hand Winch Use the correct product for your application The correct product will do the job better and safer at the rate for which it is designed NEVER attempt to exceed t
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