Harbor Freight Tools 800 lb. Low Lift Transmission Jack Product manual
Contents
1. FINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death lee ree ae ere el So CAUTION IMPORTANT SAFETY INFORMATION AWARNING Read all safety warnings and instructions Save all warnings and instructions for future reference Failure to heed these markings may result in personal injury and or property damage Addresses practices not related to personal injury 1 Study understand and follow all instructions 9 Lower load slowly before operating this device 10 Do not use for aircraft purposes 2 Do not exceed 800 Ib rated capacity 11 Inspect before every use 3 Use only on hard level surfaces do not use if parts loose or damaged 4 Adequately support the vehicle 12 Do not alter the jack or use attachments and or before starting repairs adapters that are not supplied by the manufacturer 5 Use of this product is limited to the removal 13 The warnings precautions and instructions installation and transportation in the lowered position discussed in this manual cannot cover all of transmissions transfer cases and transaxles possible conditions and situations that may occur The operator must understand that common sense 6 Do not adjust safety valve and caution are factors which cannot be built into 7 Wear ANSI approved safety goggles and this product but must be supplied by th2. HER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
3. N OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OT
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 69685 800 Ib Low Lift Transmission Jack Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Weight Capacity 800 Ib Maximum Height 22 1 2 55 forward 8 back 30 side Minimum Height 8 1 2 WARNING SYMBOLS AND DE
5. e operator heavy duty work gloves during use 14 The brass components of this product contain lead a chemical known to the State of California to cause cancer birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq A SAVE THESE INSTRUCTIONS 8 Keep clear of load while lifting and lowering Page 2 For technical questions please call 1 800 444 3353 Item 69685 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT SERIOUS INJURY AWARNING Remove load from the jack before any procedure on this page Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 7 Assembly 1 Connect a Support 41 to each corner of the Saddle 32 using a Bolt 39 and Washer 40 Chain 2 Thread a Wing Nut 37 onto the threaded end of Hook 26 the Chain Hook 38 with its wings facing the hook Wing 3 Slide a Washer 31 onto the threaded Bolt 39 Nut 37 end of the Chain Hook 4 Insert the threaded end of the Chain Hook through the hole on the bracket on the Saddle as shown 5 Secure the Chain Hook to the Saddle s bracket using Washer 31 and Wing Nut 37 Wing amp s Nut 37 Figure A Assembly OF aie 31 Checking Filling Hydraulic Fluid IMPORTANT Before first use 1 Remo
6. icle and perform your desired maintenance Double check to make sure the transmission is securely installed Disconnect the Chain and remove it Clear the area near the Transmission Jack and slowly open the Release Valve to lower the Jack Move the Transmission Jack clear of the vehicle PITTSBURGH For technical questions please call 1 800 444 3353 Page 5 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the general 4 Change the hydraulic oil at least condition of the equipment Check for once every three years e loose hardware a With the Jack fully lowered remove the Oil Filler Plug on the side of the Housing misalignment or binding of moving parts b Tip the Jack to allow the old hydraulic oil to drain out of the Housing completely visibly leaking hydraulic fluid e cracked or broken parts and and dispose of the old hydraulic oil in e any other condition that may accordance with local regulations affect its safe operation c With the Jack upright completely fill the Housing with a high quality hydraulic oil not included until Ar Dorao SACR ee Ana alor Mie MApocHon the oil just begins to run out of the Oil Fill Hole
7. lush the valves Lower the Saddle and securely close the Release Valve 2 Manually lift the Saddle several inches 3 Open the release valve and force the Saddle down as quickly as possible Jack may be low on oil Check the oil level and refill if needed Jack may require bleeding see instructions on page 3 Unit may have too much hydraulic oil inside check fluid level and adjust if needed Page 6 For technical questions please call 1 800 444 3353 Item 69685 Parts List and Diagram Description 1 3 2 j Long Shaft 13 1 14 Long Connecting Rod Snap Ring 16 1 5 T J 16 16 16 16 2 2 2 i 1 10 11 _ NIN Aa a a j Aaya ojoo NIDA Record Product s Serial Number Here Part Description Qty 22 Spring Round Pin 4 5x25 2 23 Shaft o d Bearing o o O Aa Nut M16 o t lii Wing Nut M6 Chain Hook Bolt M10x16 Flat Washer 10 Support Handle AssembI 8 4 1 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69685 For technical questions please call 1 800 444 3353 Page 7 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATIO
8. the Saddle up to the transmission to determine where you will need to adjust the Supports All four Supports need to grip and make contact with the transmission Replacing a Transmission 1 Item 69685 Move the Transmission Jack so that the transmission is lined up properly with its connection points Close the Release Valve Pump the Handle to gradually raise the Transmission Jack while guiding it into place Secure the transmission into place using its hardware 10 11 12 13 14 Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including all text under subheadings therein before set up or use of this product After determining where they need to be set loosen the threaded bolts on each Support and adjust it to the proper setting for the transmission Tighten the bolts Raise the unit again to make contact with the transmission making sure all of the Supports are in firm contact Hook the chain on the open bracket wrap the Chain securely around the transmission and hook the chain hook through the other end Tighten the Chain Hook securely to tighten the chain Once it is securely fastened release the bolts holding the transmission in place Make sure the area is clear of people and tools and verify that the transmission is securely held in place Then slowly open the Release Valve to lower the Transmission Jack Move the Transmission Jack from under the veh
9. thoroughly test the Jack for proper operation prior to its actual use d Open the Release Valve and pump the If the Jack appears not to be working properly Handle to bleed air from the system follow Bleeding instructions on page 3 e Reinstall the Oil Filler Plug 3 Periodically inject grease into the Zerk fitting on 5 Wipe dry with a clean cloth Then store the the main platform of the Transmission Jack Jack in a safe dry location out of reach of children and other non authorized people Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when troubleshooting malfunctioning jack Stay clear of supported load Completely resolve all problems before use If solutions presented in Troubleshooting guide do not solve the problem have a qualified technician inspect and repair jack before use After jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Jack will gt Handle PROBABLE SOLUTION Saddle Saddle will Oil leaking Make certain that the Jack is not supporting from Filler a load while attempting a solution not lift at moves up lowers not lift all its weight when Jack is i under load capacity under load x x Check that Release Valve is closed fully Bleed air from the system Valves may be blocked and may not close fully To f
10. ve the Oil Fill Plug 2 Check hydraulic oil level and fill to 1 4 below the fill port as needed 3 Replace the Oil Fill Plug 4 Thoroughly test the Jack for proper operation If it does not work properly bleed air from its hydraulic system as described in Bleeding below Release r Valve Figure B Hydraulic Fluid Service Parts Bleeding 1 Follow the Checking Filling Hydraulic Fluid 4 Check hydraulic oil level and fill to instructions above 1 4 below the fill port as needed 2 Turn the Release Valve counterclockwise to open it 5 Replace the Oil Fill Plug and close the Release Valve by turning it clockwise 3 Pump the Handle up and down quickly several times to purge air from the system Item 69685 For technical questions please call 1 800 444 3353 Page 3 Saddle upport Chain tab Side Tilt EPE mas Tilt Knob Handle Release Valve PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 69685 A Removing a Transmission 1 2 Before every use check and or fill Hydraulic Fluid Once the vehicle is raised and secured on a lift clear the area underneath the vehicle of people and tools Remove the Chain and set aside Move the Transmission Jack underneath the transmission Close the Release Valve Pump the Handle to raise the Transmission Jack Stop just below the transmission and align the Saddle to the Transmission with the Tilt Knobs Continue raising
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