Harbor Freight Tools 7_1/4 in. 13 Amp Professional Worm Drive Framing Saw Product manual
Contents
1. 27 28 29 30 31 For technical questions please call 1 888 866 5797 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with Trigger locked on e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often y2. 3 Make all necessary depth and angle adjustments 4 Make sure that the Trigger is in the off position then plug in the tool 5 Make sure that all guards are in place and in proper working order and that all adjustment knobs are tight before operation 6 Firmly grip the Handle with one hand and the Auxiliary Handle with the other hand Then squeeze the Trigger Item 68988 WARNING Make straight cuts only Do not attempt to twist the Saw to the right or left while cutting If this occurs the Blade will bind in the workpiece causing kickback potential injury and or damage to the workpiece and Saw 10 11 For technical questions please call 1 888 866 5797 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Secure loose workpieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will present a hazard while working This is especially critical for plunge cuts Allow the Blade to reach full speed before feeding the Blade into the workpiece Do not force the Saw to remove material faster than it is designed to cut Feed the Blade gradually into the workpiece OPERATION Release the Trigger if the Blade is to be ba
3. worn or damaged Excessive noise Internal damage or wear Have technician service tool or rattling Carbon brushes or bearings for example Overheating Forcing tool to Allow tool to work at its own rate work too fast Accessory misaligned 2 Check and correct accessory to fence and or table alignment Accessory dull Keep cutting accessories sharp or damaged Replace as needed Blocked motor Wear ANSI approved safety goggles and housing vents NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being Eliminate use of extension cord If strained by long an extension cord is needed use one or small diameter with the proper diameter for its length extension cord and load See Extension Cords in Grounding section on page 8 Disconnect power supply before service Q Follow all safety precautions whenever diagnosing or servicing the tool MAINTENANCE Item 68988 For technical questions please call 1 888 866 5797 Page 15 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPR
4. a a a o 23 SpringWasher_ 7 N O Ring 33 flockNut_ So oa 34 Bearing 1 35 wom S a i 36 LockingPin 1 37 Speciali Nut fJ 1 38 CheckRing 1 40 Washer J 1 41 JOR S a i 42 SpeciaiNut fJ 1 43 JOR S oa i 44 Screw U d 5 i 45 GearboxCap_ 1 46 Auxiliary Hande 1 HAHH For technical questions please call 1 888 866 5797 Part Description Qty Ar Scerew O G 2 48 Gearbox J 1 49 Screw O S 50 Special Washer 2 51 Spring Washer 2 52 Screw S o 53 OilSea Goa 54 Bush 60 Handle R 1 64 Screw oo i 66 Cord Clamp 1 68 Handle L 1 69 Screw S a i 70 BrushHolder 2 71 CarbonBrush 4 72 BrushCap 2 73 Motor Housing 1 74 Stator 75 Screw I S 76 FencelockNut 1 7 Screw G 78 fbockNut f 1 79 Washer S 2 80 Depth Bevel Lock Lever_ 2 81 Special Nut 2 82 CheckRing 2 83 Base Subassembly 1 85 Lower Guard Lever 1 86 HexWrenh 1 89 Pointer S oa 90 Screw G a i 91 BevelScale 1 NININ gt gt gt IiN gt gt INI gt N Item 68988 Assembly Diagram gt N MAINTENANCE Item 68988 For technical questions please call 1 888 866 5797 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and wa
5. 6 5797 Item 68988 Electrical Safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rota
6. ESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO CHICAGOG ELECTRIC POWER TOOL 2 zZ m Z gt Z ie m Page 16 For technical questions please call 1 888 866 5797 Item 68988 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts CHICAGOG ELECTRIC POWER TOOL MAINTENANCE Item 68988 For technical questions please call 1 888 866 5797 Page 17 2 zZ m Z gt Z 2 m Page 18 Parts List and Diagram Parts List Part Description Qty 3 Blade sold separately 4 innerFlange B 1 5 CheckRing 1 6 flowerGuard 1 7 Seming G a i 8 Screw So A i 2 TaperWasher __ 5 10 BearingCap 1 11 Bearing 2 12 OilSea Soa 13 BearingSet_ 1 14 SheetOilSea f 1 15 Shat a i 16 Woodruff Key J 1 7 WormWheel 1 18 fLockPiee J 1 19 Bearing 1 20 Spring Washer _ _ 1 21 Upper Guard 1 22 Screw __ f 8 a jaja a 3 3 4 r lof a
7. OGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided A DANGER will result in death or serious injury Indicates a hazardous situation which if not avoided AWARNING could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE Addresses practices not related to personal injury CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work Area Safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool 4 Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 888 86
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 68988 7 1 4 WORM DRIVE CIRCULAR SAW REV 14i Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved R gt No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents EE TAE TETT 2 Maintenance eee 14 A A 10 Parts List and Diagram 18 e TEE vat E eae 10 Warran iniiai a a EEE EAE 11 CHICAG
9. SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 18 Functions Auxiliary Handle Upper j Trigger Guard 7 Lock Oil Plug i not visible s Trigger _ Handle Blade sold separately Outer Flange Lower Guard Handle Figure A Page 10 For technical questions please call 1 888 866 5797 Item 68988 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before adjusting tool or installing accessories TO PREVENT SERIOUS INJURY FROM FLYING FRAGMENTS Do not use blades made from high speed steel abrasive blades or metal or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Mounting and Removing Blade 1 Hold in the Spindle Lock Button while 5 Place the Outer Flange on the removing the Blade Bolt with the Hex spindle recessed side first Wrench turning it CLOCKWISE 6 Hold in the Spindle Lock B
10. andards Association Underwriters Laboratories Inc Alternating Current Amperes NAMEPLATE AMPERES 35 50 18 18 16 p 51 70 18 16 14 161 200 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Ng xxxx min For technical questions please call 1 888 866 5797 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it SAFETY Protect the extension cords from sharp objects excessive heat and damp or wet areas Table A Recommended Minimum Wire Gauge for Extension Cords 120 240 Volt EXTENSION CORD LENGTH at full load l 75 aj AJO foe N No Load Revolutions per Minute RPM WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet Page 9 Specifications Electrical Rating 120VAC 60Hz 13A Maximum Speed 4500 RPM Th Maximum Blade Diameter IA sold separately Depth of Cut 2 1 4 90 3131297 Bevel Capacity 0 to 45 Setup Before Use Read the ENTIRE IMPORTANT
11. ape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Item 68988 8 Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation 9 Causes and Operator Prevention of Kickback e Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator e When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator e Ifthe blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator e Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump backwards but kickback forces can be controlled by the operator if proper precautions are taken b When blade is binding or when interrupting a cut f
12. cific hazards in the work area Page 3 Power Tool Use and Care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the Trigger does not turn it on and off Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Service 7 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Us
13. cked out of an uncompleted cut When turning off the Saw allow the Blade to fully stop on its own before removing the Saw Do not press against the Blade to stop it Once the cutting job is completed release the Trigger and wait until the Blade stops spinning To prevent accidents turn off the tool and unplug it after use Clean then store the tool indoors out of children s reach Page 13 2 zZ m Z gt Z ie m Maintenance and Servicing A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 Page 14 BEFORE EACH USE inspect the general condition of the tool Check for e loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and e any other condition that may affect its safe operation BEFORE EACH USE check oil level a Set Saw for maximum depth b Place Saw on flat level surface c Remove Oil Plug and check oil level Level should not be below botto
14. cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be SC the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances have a three wire cord and three prong The plug and outlet should look like those in grounding plug The plug must be connected the preceding illustration to a properly grounded outlet If the tool See 3 Prong Plug and Outlet should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock 1 Tools marked with Grounding Required Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special C CD double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwrite
15. e of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Circular Saw Safety Warnings 1 3 Page 4 Adpancer Keep hands away from cutting area and the blade Keep your second hand on auxiliary handle or motor housing f both hands are holding the saw they cannot be cut by the blade Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control For technical questions please call 1 888 866 5797 Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator When ripping always use a fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding Always use blades with correct size and sh
16. er Wet lumber green unseasoned lumber and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type Wear a NIOSH approved respirator and have appropriate ventilation whenever cutting pressure treated lumber Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Place the larger portion of the saw base on the larger supported part of the workpiece This will help maintain balance and control while the cut is completed Blades must be rated to at least the maximum speed marked on the tool Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not depress the spindle lock when starting or during operation Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 26
17. lace not visible not visible Fence Lock Nut g ni 2 To adjust Loosen Fence Lock Nut and slide the Fence to the desired width of cut Note The ruler on the fence shows the approximate width of cut 3 If needed remove the Fence entirely Otherwise tighten the Fence Lock Nut after adjustment WARNING Tighten Fence Lock Nut before use Fence Figure F Page 12 For technical questions please call 1 888 866 5797 Item 68988 Workpiece and Work Area Set Up 1 Workpiece selection 3 a Workpiece must be free of foreign objects and loose knots b Do not use to cut logs tree limbs or uneven lumber c Wet lumber green unseasoned lumber and pressure treated lumber 4 all have an increased potential for kickback and should only be cut with a blade designed for cutting that lumber Wear a NIOSH approved respirator and have appropriate ventilation whenever cutting pressure treated lumber 2 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury General Operating Instructions 1 BEFORE EACH USE check oil level Te a Set Saw for maximum depth b Place Saw on flat level surface c Remove Oil Plug and check oil level Level should not be below bottom threads d Add 5 to 10 weight Worm Drive Lubricant until it runs 8 out of the Oil Plug hole e Replace Oil Plug 2 Make sure Trigger Lock is disengaged 9
18. m threads For technical questions please call 1 888 866 5797 d Add 5 to 10 weight Worm Drive Lubricant until it runs out of the Oil Plug hole e Replace Oil Plug AFTER USE wipe external surfaces of the tool with clean cloth and a mild detergent Do not use solvents Do not immerse Saw in liquid AFTER FIRST 10 HOURS OF USE change the oil AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Item 68988 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset Turn off tool and allow to cool breaker tripped Press reset button on tool if equipped Internal damage Have technician service tool or wear Carbon brushes or switch for example Tool operates Extension cord too long Eliminate use of extension cord slowly or wire size too small If an extension cord is needed use shorter heavier gauge cord See Extension Cords in Grounding section on page 8 Performance Accessory dull 1 Keep cutting accessories sharp decreases or damaged Replace as needed over time Carbon brushes 2 Have qualified technician replace brushes
19. or any reason release the Trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur nvestigate and take corrective actions to eliminate the cause of blade binding c When restarting a saw in the workpiece center the saw blade in the kerf and check that saw teeth are not engaged into the material f saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted Item 68988 10 11 12 13 For technical questions please call 1 888 866 5797 d Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel e Do not use dull or damaged blades Unsharpened or improperly set blades produce narrow kerf causing excessive friction blade binding and kickback f Blade depth and bevel adjusting locking levers must be tight and secure before making cut f blade adjustment shifts while cutting it may cause binding and kickback g Use extra caution when making a plunge cut into existing walls or other blind areas The protruding blade may cut objects that can cause kickback SAFETY Check lower guard for proper closing before each use Do not operate the
20. ou do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Item 68988 32 WARNING The cord of this product contains 33 The warnings precautions and instructions lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabete
21. returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOL 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
22. rrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of
23. rs D A Laboratories Inc the Canadian Standard Association and the National Electrical Code Outlets for 2 Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Page 8 For technical questions please call 1 888 866 5797 Item 68988 Extension Cords 1 Grounded tools require a Ts three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge 8 extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology Item 68988 Double Insulated Canadian St
24. s or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAFETY Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 68988 For technical questions please call 1 888 866 5797 Page 7 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power
25. saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position f Saw is accidentally dropped lower guard may be bent Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due to damaged parts gummy deposits or a build up of debris Lower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after Trigger is released Page 5 14 15 16 17 18 19 20 21 22 23 24 25 Page 6 DO NOT USE THIS SAW WITH THE SAW HELD UPSIDE DOWN IN A VISE The saw is not designed for such use and cannot be used safely in that position Do not use to cut logs tree limbs or uneven lumb
26. ting part of the power tool may result in personal injury Item 68988 For technical questions please call 1 888 866 5797 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFC reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the spe
27. utton while Spindle using the Hex Wrench to replace the Blade Lock Button Bolt turning it COUNTERCLOCKWISE Blade Blade Bolt J f y OPERATION Figure B 2 Remove the Outer Flange Outer 3 Use the Lower Guard Handle to raise FI the Lower Guard and remove the Blade ange Leave the inner flange in place Figure C 4 Install the new Blade sold separately with the directional arrow on the Blade pointing the same as the directional arrow on the Lower Guard Item 68988 For technical questions please call 1 888 866 5797 Page 11 O D m 5 O Z Adjusting Depth 1 Set the Base flat against the edge of the workpiece 2 Loosen the Depth Lock Lever to allow the depth of cut to be adjusted 3 Use the Depth Scale located behind the housing to set depth of cut WARNING To reduce the risk of serious injury adjust the depth of cut to just barely clear the workpiece and remove shavings 4 After adjustment tighten the Depth Lock Lever WARNING Tighten Depth Lock Lever before use Figure D Adjusting Bevel 1 Loosen the Bevel Lock Lever to allow the angle of cut to be adjusted 2 Use the Bevel Scale to set the desired angle 3 After adjustment tighten the Bevel Lock Lever WARNING Tighten Bevel Lock Lever before use Figure E Installing and Adjusting Fence 1 To install Remove Fence Lock Nut Slot Fence Lock Nut slide ruler through slots then rep
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