Harbor Freight Tools 7_1/4 in. 12 Amp Professional Circular Saw With Laser Guide System Product manual
Contents
1. Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine the2. electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be bu
3. Electric Shock Properly connect power cord to appropriate outlet CHICAGOG ELECTRIC POWER TOOLS Item 69064 For technical questions please call 1 800 444 3353 Page 9 Specifications Electrical Ratin 120V 60Hz 12A CAUTION Motor No Load Speed 5500 RPM LASER LIGHT DO NOT STARE INTO BEAM Maximum Blade Diameter 7 1 4 Sesau i Wavelength 650 nm CLASS II LASER PRODUCT A b 5 8 This product complies with roor 21 CFR 1040 10 and 1040 11 Diode Mfr Yueqing Dongke Electron Co 2 7 16 90 Yusging Zhejiang 325608 PR China Depth of Cut 1 5 3 45 Bevel Capacity 0 to 45 Caution Use of controls or adjustments or performance of procedures other than those specified eih herein may result in hazardous radiation exposure US Intertek Caution The use of optical instruments 4005982 with this product will increase eye hazard Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Functions Trigger 18 Trigger Lock Auxiliary Handle Main Handle Spindle Lock Lever 14 Stationary Guard 34 Depth Gauge 68 Lever 62 Dust Outlet Lower Guard 42 Lower Guard Lever 41 Las
4. unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 25 26 Zi 28 29 30 31 32 For technical questions please call 1 800 444 3353 Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts Do not depress the spindle lock when starting or during operation People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with Trigger locked on e Properly maintain and inspect to avoid
5. 64 For technical questions please call 1 800 444 3353 Page U gt Tl m j lt AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3D QS The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool shoul
6. Chute on the Stationary Guard Bar of Fence Figure 5 Work Piece and Work Area Set Up 1 Work piece selection 2 Designate a work area that is clean and well lit The work area must not allow access by children a Work piece must be free of foreign i ae or pets to prevent distraction and injury objects and loose knots b Do not use to cut logs tree 3 Route the power cord along a safe route limbs or uneven lumber to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working c Wet lumber green unseasoned lumber and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade designed for cutting that lumber Wear a NIOSH approved 4 respirator and have appropriate ventilation whenever cutting pressure treated lumber Secure loose workpieces using a vise or clamps not included to prevent movement while working 5 Verify that there are no utility lines or eo hardware in or near the workpiece g This is especially critical for plunge cuts m AJ gt General Operating Instructions Make all necessary depth and angle Make straight cuts only Do not attempt to twis oR 1 Makeall depth and angl 8 Make straight cuts only Do not attempt to twist adjustments to the Circular Saw the Circular Saw to the right or l
7. Line Plate 55 Bolt M4x8 56 Square Nut M4 57 Laser Base 58 Washer 4 59 Gear Box 7 20 Male Tab Screw M4x14 61 Washer 6xo14x1 5 21 22 Bearing 609 22 Bearing Sleeve 19 23 Housing 24 Name Plate 25 Screw M5x35 26 Brush Holder 2 Brush Holder Cap 28 Carbon Brush 120V 29 Brush Holder Plate 30 Screw St4 2x8 31 Rear Cover 32 Decoration Plate 33 Screw St2 9x8 34 Stationary Guard 35 Blade Bolt 36 Outer Flange 38 Inner Flange 39 Steel Circlip 40 Screw M4x12 62 Depth Lever 63 Nut 64 Circlip Shaft 10 65 Auxiliary Handle Rip Fence 67 Hex Ke Depth Gauge Rivet 6X8 70 Base T1 Screw M6x18 72 Lower Guard Circlip 73 Laser 120V 74 Bolt M6x14 75 Pin 6X40 76 Knob A ii Fence Lock Knob 78 Knob B 79 Angle Lock Knob i ol eo I E wali PEREEEREEREEEEEEEEE EEE EEE EH EE EEE SELLE gt fe aioe oo ae iN iki HEREEEEEEEIEEEEEEE EHH EEEEEEEEEEE EEE 2 m gt 2 m Page 14 For technical questions please call 1 800 444 3353 Item 69064 Assembly Diagram Blade sold separately LLI Q lt Lu j Z lt Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69064 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 69064 7 1 4 HEAVY DUTY CIRCULAR SAW WITH LASER GUIDE SYSTEM Blade Sold Separately Pr PO yay a See amp amp amp amp r E 7 ss S E 3 G TA ss eee amp amp eee errr a aLL LELEA A n a An E te 2 4 _ P Ls a Ei J t a TD i t 2 aW WW WW saan La TTT TTE TETE AWANA Naa Ww eee Ge eee EE mye toy A A wy hh n Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved f F No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionall
9. ck that cord is plugged in No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker Turn off tool and allow to cool Press reset button on tool tripped if equipped Internal damage or wear Carbon 4 Have technician service tool brushes or switch for example Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords section on page 9 1 Keep Blade sharp Replace as needed 2 Have qualified technician replace brushes a Forcing tool to k too fast Allow tool to work at its own rate Accessory misaligned Check and correct accessory to fence and or table alignment Accessory dull or damaged Keep cutting accessories sharp Replace as needed Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension cord is small diameter extension cord needed use one with the proper diameter for its length and load See Extension Cords section on page 9 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 69064 For technical q
10. d electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs gt gt Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 8 For technical questions please call 1 800 444 3353 Item 69064 Extension Cords 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas Using extension cords with inadequately sized wire Causes a serious drop in voltage resulting in loss of po
11. damaged blades Unsharpened or improperly set blades produce narrow kerf causing excessive friction blade binding and kickback f Blade depth and bevel adjusting locking levers must be tight and secure before making cut If blade adjustment shifts while cutting it may cause binding and kickback g Use extra caution when making a plunge cut into existing walls or other blind areas The protruding blade may cut objects that can cause kickback Check lower guard for proper closing before each use Do not operate the saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position If saw is accidentally dropped lower guard may be bent Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due to damaged parts gummy deposits or a build up of debris Page 5 gt LL LL lt a U gt TI m _ lt Circular Saw Safety Warnings continued 12 13 14 15 16 17 18 19 20 21 22 23 24 Page 6 Lower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by
12. eft while cutting If this occurs the Saw Blade will bind in the 2 Make sure that all guards are in place In workpiece causing kickback potential injury and proper working order and that all adjustment or damage to the workpiece and Circular Saw knobs are tight before operation 9 Do not force the Circular Saw to cut faster 3 Plug the Power Cord into the nearest than it is designed to cut Feed the Saw 120 volt grounded electrical outlet Blade gradually into the workpiece 4 Press the Laser Switch to ON I 10 Turn off the Circular Saw if the Saw Blade is to be backed out of an uncompleted cut When turning off the Circular Saw allow the Saw Blade to fully stop on its own before removing the Circular Saw Do not press against the Saw Blade to stop it 5 Firmly grip the Handle with one hand and the Auxiliary Handle with the other hand Squeeze and hold the Trigger Lock then the Trigger to turn on the Circular Saw 11 Once the cutting job is completed release the Trigger and wait until the Saw Blade stops 7 Allow the Saw Blade to reach full speed before spinning Turn the Laser Switch OFF O feeding the Saw Blade into the workpiece 6 Release the Trigger Lock 12 To prevent accidents unplug the Power Cord from its electrical outlet Clean then store the tool indoors out of children s reach Page 12 For technical questions please call 1 800 444 3353 Item 69064 Maintenance and Servicing P
13. er 73 Saw Blade Angle Gauge Sold separately Lock Knob 79 ZS ili s gt D a Fence Lock Knob 77 A Outer Flange 36 Blade Bolt 35 Base 70 Rip Fence 66 Figure 1 Page 10 For technical questions please call 1 800 444 3353 Item 69064 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARN NG TO PREVENT SERIOUS INJURY FROM FLYING FRAGMENTS TO PREVENT SERIOUS INJURY FROM Do not use blades made from high speed steel ACCIDENTAL OPERATION abrasive blades or metal or masonry cutting blades Release the Trigger turn off the laser and The guards of this saw are not designed to unplug the tool from its electrical outlet before protect against the failure of such blades adjusting tool or installing accessories Spindle To Remove lnstall A Saw Blade sold separately Leen Lever 1 Lower the Base Plate to its lowest setting See Depth Adjustment following 2 Depress the Spindle Lock Lever to hold the Saw Blade in place and unscrew clockwise and remove the Blade Bolt and Outer Flange Lower 3 Pull the Lower Guard all the way up into the Guard Upper Guard Remove the old Saw Blade Lever and install a new Saw Blade onto the Spindle Saw Blade 4 Slide the Outer Flange onto the Spindle with the cu
14. f the kerf and jump back toward the operator e Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below Item 69064 For technical questions please call 1 800 444 3353 a Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump backwards but kickback forces can be controlled by the operator if proper precautions are taken b When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur Investigate and take corrective actions to eliminate the cause of blade binding c When restarting a saw in the workpiece center the saw blade in the kerf and check that saw teeth are not engaged into the material If saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted d Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel e Do not use dull or
15. ilt into this product but must be supplied by the operator Item 69064 Vibration Safety This tool vibrates during use 2 Do not smoke during use Nicotine reduces Repeated or long term exposure to vibration may the blood supply to the hands and fingers cause temporary or permanent physical injury increasing the risk of vibration related injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 3 Wear suitable gloves to reduce the gt vibration effects on the user 1 Anyone using vibrating tools regularly or for an L extended period should first be examined by a 4 Use tools with the lowest vibration lt doctor and then have regular medical check ups when there is a choice Vy to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past 6 Grip tool as lightly as possible while still keeping 5 Include vibration free periods each day of work hand injuries nervous system disorders diabetes safe control of it Let the tool do the work or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration Such 7 To reduce vibration maintain the tool as as tingling numbness and white or blue fingers explained in this manual If any abnormal seek medical advice as soon as possible vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 690
16. ipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair cl
17. ool in the warnings refers to your mains operated corded power tool Addresses practices not related to personal injury Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69064 Electrical Safety 1 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal Safety 1 Item 69064 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equ
18. othing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Page 3 gt a LL LL lt a U gt TI m _ lt Power Tool Use and Care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Se
19. pped side towards the blade and wrench tighten the Blade Bolt in place on the Spindle Blade Bolt Outer Flange Base WARNING Blade must be rated to at least 5 500 RPM Figure 2 Note Make sure to install the new Saw Blade with its teeth and the arrow on the Saw Blade pointing in the same direction as the arrow on the Lower Guard Depth Adjustment 1 Loosen the Depth Lever Base 2 Hold the Base down with one hand and raise or lower the body of the Saw with the other hand until the Blade is at the desired Depth of cut using the Depth Gauge as a guide 3 Tighten in place with the Depth Lever Depth Gauge Depth Lever WARNING To reduce the risk of Serious Injury i Lower Guard Depth of cut must be adjusted to just clear the workpiece Figure 3 Angle Adjustment Angle Lock 1 Loosen the Angle Lock Knob Knob 2 Adjust the Base to the desired angle between 0 and 45 using the Angle Gauge as a guide Angle Gauge 3 Tighten in place with the Angle Lock Knob ase Figure 4 Item 69064 For technical questions please call 1 800 444 3353 Page 11 Z O lt x LLI an O Fence Adjustment 1 Loosen the Fence Lock Knob 2 With the main guide of the Fence facing downward slide the bar of the Fence into the slots on the Base until it is the desired distance from the Blade 3 Tighten in place with the Fence Lock Knob Dust Collector Connect a Dust collection system sold separately to the Dust
20. re is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
21. retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released DO NOT USE THIS SAW WITH THE SAW HELD UPSIDE DOWN IN A VISE The saw is not designed for such use and cannot be used safely in that position Do not use to cut logs tree limbs or uneven lumber Wet lumber green unseasoned lumber and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type Wear a NIOSH approved respirator and have appropriate ventilation whenever cutting pressure treated lumber Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Place the larger portion of the saw base on the larger supported part of the workpiece This will help maintain balance and control while the cut is completed Blades must be rated to at least the maximum speed marked on the tool Maintain labels and nameplates on the tool These carry important safety information If
22. rocedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Release the Trigger turn off the laser and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician 4 TO CLEAN The ventilation openings should be kept clean and free of dirt and debris Wear ANSI approved safety goggles and NIOSH approved dust mask respirator before cleaning ducts The most effective way to clean the ventilation openings is with compressed air The outer body may be cleaned with a Clean cloth and a mild detergent Do not use solvents Do not immerse the Circular Saw in liquid Troubleshooting Possible Causes Likely Solutions Tool will not start Cord not connected Che
23. ross your leg Secure the workpiece to a stable platform t is important to support the work properly to minimize body exposure blade binding or loss of control Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation Causes and Operator Prevention of Kickback e Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator e When the blade is pinched or bound tightly by the kerf closing down the blade Stalls and the motor reaction drives the unit rapidly back toward the operator e Ifthe blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out o
24. rvice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Page 4 For technical questions please call 1 800 444 3353 Item 69064 Circular Saw Safety Warnings 1 AXDANGER Keep hands away from cutting area and the blade Keep your second hand on auxiliary handle or motor housing f both hands are holding the saw they cannot be cut by the blade Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece Never hold piece being cut in your hands or ac
25. uestions please call 1 800 444 3353 Page 13 MAINTENANCE Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part 1 Right Handle Power Cord Cable Sleeve Cable Plate Screw St4 2x14 Transformer Laser Switch 120V Laser Switch Power ON Light Left Handle 10 Screw St4 2x16 11 Screw St4 2x25 Bearing 6201 2Z 13 Self Locking Spring 14 Spindle Lock Lever 15 Armature 16 Screw St4 8x55 17 Air Baffle Plate 18 Trigger 19 Stator Part Lower Guard Lever 42 Lower Guard 43 Guard Spring 44 Screw M4x12 45 Front Cover 46 Bearing 6003 2Z 47 Spindle 48 Key 4X5x13 49 Circlip Shaft 35 50 Gear 51 12 Circlip Shaft 52 Bearing Hk101610 53 Screw M5x28 54 Laser
26. wer and possible tool damage See Table A on page 9 gt LL LL lt N TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH a 14 gauge cord can carry a higher current at full load 25 50 75 100 150 hana 16 gauge cord See Table 4 When using more than one extension cord to make 2 1 3 4 up the total length make sure each cord contains at 35 50 least the minimum wire size required See Table A 51 70 5 If you are using one extension cord for more 7 1 12 0 18 14 12 10 than one tool add the nameplate amperes and use the sum to determine the required eee eee ee minimum cord size See Table A Based on limiting the line voltage drop to five volts at 150 of the rated amperes 3 The smaller the gauge number of the wire the greater the capacity of the cord For example 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of
27. y Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Sale V een eee eee eee See re 2 Maintenance ccccceceeseseseesesseseseeseaees 13 Specifications vocssetcesssiencaleiecaemseeyeceontaaareons 10 Parts List and Diagram ccseeeeeeeees 14 SD PAPE E EE E E A A 10 Wan aniy seseina ona RR 16 Operation i ctinsensczanduneneuhdcemapeehivegececdsnesdesnes 11 U gt Tl m j lt CHICAGOG ELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANG ER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power t
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