Harbor Freight Tools 68394 User's Manual
Contents
1. Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 Page 9 SKU 68394 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complai2. INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether Underwriters Laboratories Inc Volts Alternating Current if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the Amperes plug will not fit the outlet have a proper outlet installed safety goggles with side shields O Outlets for 2 Prong Plug Read the manual before set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet Q v en _ Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code N Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s adapter SKU 68394 For technical questions please call 1 800 444 3353 Page 5 Instructions for Putting into Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including A all text under subheadings therein before set u
3. CHICAGOGELECTRIC TOOLS POWE 4 8V Cordless Screwdriver 68394 4 8V Cordless Screwdriver CHI O lt ELE I POWER TOOLS AWARNING Read this material before using this product Failure to do so can result in serious injury Save this manual When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications 120 V 60 Hz 0 180 RPM Adapter Input Motor Speed Chuck 1 4 Magnetic Max Torque 45 inch lbs Battery Type 4 8V Ni Cd 600 mAh Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Important Safety
4. IDENTAL OPERATION Release the Trigger and disconnect Adapter prior to making any adjustments to the tool 1 Disconnect the Power Adapter before operation The Screwdriver is designed to accept a 1 4 standard hex driver Do not use larger drivers as damage to the gears and or motor may result 2 Snap the desired hex driver into the Magnetic Chuck 3 If light is needed while driving screws turn on the Work Light using the Work Light Switch NOTE The Work Light will activate once the Forward or Reverse Trigger is pressed 4 Engage the Screwdriver bit over the item being turned The bit size must match the size of the screw SKU 68394 For technical questions please call 1 800 444 3353 5 Squeeze and hold down the top Forward Trigger to start clockwise rotation For reverse counterclockwise rotation squeeze the bottom Reverse Trigger 6 When finished using the Screwdriver release the Forward Reverse Trigger to turn off the tool 7 Clean then store the Screwdriver indoors and out of children s reach Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician A ACAUTION TO PREVENT INJURY FROM ACCIDENTAL OPERATION Release the Trigger and disconnect Adapter before performing any inspection maintenance or cleaning procedures TO PREVENT INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration
5. Information In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Page 2 For technical questions please call 1 800 444 3353 DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres
6. angerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Charger use and care a Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack b Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Screwdriver Safety Warnings Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal
7. e silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product s adapter will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator For technical questions please call 1 800 444 3353 Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have re
8. from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure 6 these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area 1 Power tool use and care a SKU 68394 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 3 Disconnect the plug from the power source and or the battery pack from the power tool 4 before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 5 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions For technical questions please call 1 800 444 3353 to operate the power tool Power tools are d
9. gular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Donot smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitable gloves to reduce the vibration effects on the user 4 Use tools with the lowest vibration when there is a choice 5 Include vibration free periods each day of work 6 Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS SKU 68394 AWARNING TO PREVENT ELECTRIC SHOCK AND Canadian Standards Association the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool by a qualified electrician Ng xxxx min No Load Revolutions per Minute RPM Double Insulated Tools WARNING marking concerning Risk Tools with Two Prong Plugs of Eye Injury Wear ANSI approved DEATH FROM
10. nt must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOGELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Page 10 For technical questions please call 1 800 444 3353 SKU 68394
11. occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth NOTE INTERNAL Ni Cd BATTERY MUST BE REMOVED AND DISPOSED OF PROPERLY Do not short incinerate or open internal battery 3 When storing always store in clean dry and safe location out of reach of children 4 Awarninc If the supply cord of this power tool s adapter is damaged it must be replaced only by a qualified service technician Page 7 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 No power at outlet during 1 Check power at outlet If outlet is unDowered charging turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 2 Have technician service tool 2 Internal damage or wear Carbon brushes or switch for example Performance Carbon brushes worn or damaged _ Have qualified technician replace brushes decreases over time Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Forcing tool to work too fas
12. p or use of this product ACAUTION TO PREVENT INJURY FROM ACCIDENTAL OPERATION Release the Trigger and disconnect Power Adapter before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 11 Work Light Switch Work Light J ELECTRIC POWER TOOLS Forward Trigger _ Magnetic Chuck Reverse Trigger _ Page 6 For technical questions please call 1 800 444 3353 SKU 68394 Operating Instructions Read the ENTIRE IMPORTANT SAFETY A INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT INJURY FROM ACCIDENTAL OPERATION Release the Trigger and disconnect Power Adapter before adjusting tool or installing accessories Charging Battery 1 Insert the Adapter cord plug into the back of the Screwdriver s housing 2 Plug the Adapter module into an electrical outlet The red Charging Indicator will light Charge up to 5 7 hours 3 Remove the Adapter from the electrical outlet The red Charging indicator will turn off CAUTION Do not overcharge the Battery Do not charger for more than 7 hours continuously The Adapter should not be left connected after charging is complete during operation General Operating Instructions ACAUTION TO PREVENT INJURY FROM ACC
13. parts of the tool live and shock the operator Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Page 3 10 11 Page 4 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystallin
14. such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock SKU 68394 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking 5 up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away
15. t 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 2 Blocked motor housing vents before service Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply Part Description Qty 6 8 9 Page 8 For technical questions please call 1 800 444 3353 Part ____ Description ____ Qty 22 Charging Socket Bit PH2 2 SKU 68394 Parts List and Assembly Diagram Assembly Diagram Record Product s Serial Number Here
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