Harbor Freight Tools 67046 User's Manual
Contents
1. parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation 2 AFTER USE use compressed air to blow dust and debris out of vents Wipe external surfaces of the tool with clean cloth SKU 67046 For technical questions please call 1 800 444 3353 Page 9 Troubleshooting Problem Possible Causes Likely Solutions Tool will not start 1 Discharged Battery 1 Charge the Battery 2 Internal damage or wear 2 Have technician service tool Sander does not 1 Sand paper too fine 1 Use a more coarse sand paper remove residue from 2 Using wrong tool for the job at 2 Do not continue sanding to avoid the workpiece even hand damaging workpiece surface Use after repeated brief another method to remove residue attempts Excessive noise or Internal damage or wear Carbon Have technician service tool rattling brushes or bearings for example Overheating Forcing tool to work too hard Allow tool to work at its own rate Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service SKU 67046 For technical questions please call 1 800 444 3353 Page 10 PARTS LIST amp ASSEMBLY DIAGRAM Qty Part Description Qty Pad Cd Tapping Screw ST2 9 x 14 Mounting Pad Hook amp Loop Sheet Description Housing left Gear oo O 6 9 Record Product s Serial Number Here Note If product has no2. 1 800 444 3353 Page 12
3. 53 The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Re peated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regu larly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as pos sible Do not smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Page 5 5 Include vibration free periods each day of work 6 Grip tool as l
4. DRILL L MASTER 18V CORDLESS SANDER KeXe 11 6 67046 SET UP AND OPERATING INSTRUCTIONS NOTE BATTERY PACK 67029 SOLD SEPARATELY Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symb
5. any other condition that may af fect the power tool s operation If damaged have the power tool re paired before use Many accidents are caused by poorly maintained power tools Page 3 f 5 a Qo a 6 a SKU Use the power tool and acces sories in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifi cally designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal ob jects like paper clips coins keys nails screws or other small metal objects that can make a connec tion from one terminal to another Shorting the battery terminals to gether may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact acciden tally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service Have your power tool serviced by a qualified repair per
6. hildren and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Page 2 3 a SKU Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury Use personal protective equip ment Always wear eye protec tion Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided f
7. ightly as possible while still keeping safe control of it Let the tool do the work 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS Extension Cords Note Extension cords must not be used with this item s charger Symbology A Double Insulated Canadian Standards Association oF Underwriters Laboratories Inc Volts Alternating Current 7s _ No Load Revolutions per Minute SKU 67046 For technical questions please call 1 800 444 3353 Page 6 SPECIFICATIONS 1 each 80 100 120 grit sand paper Accessories UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and disconnect the tool from its battery pack before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual SKU 67046 Functions Lock B
8. ing Pad 10 Charge the Battery The Charger SKU 67031 and Rechargeable Battery Pack SKU 67029 are sold separately Please refer to the 67031 Charger manual for important safety warnings and proper instructions on charging tool WARNING Do NOT use a different Charger or Battery Pack to power this tool General Operating Instructions 1 Attach the fully charged Battery Pack sold separately to the base of the Sander 2 To power the Sander for short bursts press in and hold the Power Switch 13 then release it to stop 3 To lock the Power Switch on for con tinuous use a Hold down the Power Switch 13 then depress the Lock Button SKU 67046 For technical questions please call 1 800 444 3353 Page 8 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and disconnect the tool from its battery pack before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving
9. lammable objects such as drapes or Page 4 SKU 67046 walls Keep a fire extinguisher anda 10 smoke detector in the area Fre quently monitor the charger and battery while charging This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals workin 2 a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety 3 Code 25249 5 et seq For technical questions please call 1 800 444 33
10. ol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 67046 NOTICE For technical questions please call 1 800 444 3353 NOTICE is used to address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite acci dents b Do not operate power tools in ex plosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep c
11. or the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 67046 g 4 a For technical questions please call 1 800 444 3353 Only use safety equipment that has been approved by an appro priate standards agency Unap proved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con trolled with the switch is dangerous and must be repaired Disconnect the battery pack from the power tool before making any adjustments changing accesso ries or storing power tools Such preventive safety measures reduce the risk of starting the power tool ac cidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of mov ing parts breakage of parts and
12. rations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 67046 For technical questions please call
13. serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 67046 For technical questions please call 1 800 444 3353 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alte
14. son using only identical replacement parts This will ensure that the safety of the power tool is maintained 67046 For technical questions please call 1 800 444 3353 Sander Safety Warnings Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is attached to a battery pack Turn off the tool and disconnect it from its battery pack outlet before leaving The battery charger gets hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Do not place the charger on a flam mable surface Do not obstruct any vents on the charger Especially avoid placing the charger on car pets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all f
15. utton Power Switch 13 Battery Pack SKU 67029 Sold Separately Figure 1 Mounting Pad 10 OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Work Piece and Work Area Set U 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Secure loose work pieces using a For technical questions please call 1 800 444 3353 vise or clamps not included to pre vent movement while working There must not be objects such as utility lines nearby that will present a hazard while working Page 7 Tool Set Up b Release the Power Switch then release the Lock Button TO PREVENT AWARNING SERIOUS INJURY 4 Turn off by depressing then releasing FROM ACCIDENTAL the Power Switch OPERATION 5 Turn the Power Switch of the f tool to its OFF position and disconnect the tool from its Sand the workpiece evenly with gentle broad sweeping strokes in a crisscross pattern battery pack before 6 To prevent accidents turn off the tool performing any inspection and disconnect its power supply after maintenance or cleaning use Clean then store the tool in procedures doors out of children s reach Press a sand paper sheet onto the Hook and Loop surface of the Mount
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