Harbor Freight Tools 67026 User's Manual
Contents
1. 444 3353 SKU 67026 For technical questions please call 1 800 444 3353 Page 162. Saw Blade 5 Push the Trigger Lock to one side and squeeze the Trigger 6 Allow the Blade to come up to full speed before contacting the work piece 7 After completing the cut release the trigger Make sure that the Movable Guard closes immediately 8 To prevent accidents turn off the tool and disconnect the Battery Pack after use Clean then store the tool in doors out of children s reach SKU 67026 For technical questions please call 1 800 444 3353 MAINTENANCE AND _ TO PREVENT SERIOUS INJURY FROM TOOL SERVICING RURE Procedures not specifically Do not use damaged A explained in this manual equipment If abnormal noise must be performed only by a or vibration occurs have the qualified technician problem corrected before further use TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL Cleaning and Maintenance OPERATION 1 BEFORE EACH USE inspect the Turn the Power Switch of the general condition of the tool Check tool off and remove Battery for loose screws misalignment or Pack before performing any binding of moving parts cracked or inspection maintenance or broken parts damaged electrical wir cleaning procedures ing and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Battery Pack not properly 1 Connect fully charged Battery Pack co
3. 1 800 444 3353 DO NOT USE THIS SAW WITH THE SAW HELD UPSIDE DOWN INA VISE The saw is not designed for such use and cannot be used safely in that position The torque developed during brak ing may loosen the blade retaining nut bolt The blade retaining nut bolt should be checked periodically and tightened if necessary especially after braking Do not use to cut logs tree limbs or uneven lumber Wet lumber green unseasoned lumber and pressure treated lum ber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type Wear a NIOSH ap proved respirator and have appro priate ventilation whenever cutting pressure treated lumber Do not use blades made from high speed steel abrasive blades or metal or masonry cutting blades The guards of this saw are not de signed to protect against the failure of such blades Place the larger portion of the saw base on the larger supported part of the workpiece This will help maintain balance and control while the cut is completed Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Page 6 22 23 24 25 26 SKU 67026 Do not lay the tool down until it has 27 come to a complete stop Moving parts can gr
4. Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 67026 g If devices are provided for the 4 For technical questions please call 1 800 444 3353 connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appro priate standards agency Unap proved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con trolled with the switch is dangerous and must be repaired Disconnect the battery pack from the power tool before making any adjustments changing accesso ries or storing power tools Such preventive safety measures reduce the risk of starting the power tool ac cidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or
5. have appropriate ven tilation whenever cutting pressure treated lumber Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Secure loose workpieces using a vise or clamps not included to prevent movement while working Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts Charging Instructions The Charger SKU 67031 and Bat tery Pack SKU 67029 are sold separately Please refer to the 67031 Charger manual for important safety warnings and proper instructions on charging the battery pack WARNING Do NOT use a different Charger or Battery Pack to power this tool Page 11 General Operating Instructions 1 WARNING TO PREVENT SERIOUS INJURY BEFORE OPERATION a Remove Battery Pack b Adjust Blade Depth to extend be yond bottom of workpiece by 1 4 or less Lock Depth Knob after adjustment c Make sure that all guards are in place and in proper working order d Tighten all knobs bolts securely e Tighten Blade Bolt Blade Bolt may loosen when the automatic blade brake engages 2 Install fully charged Battery Pack 67029 sold separately into base at back of handle 3 Hold the saw with one hand on the Front Handle and the other hand on the Handle 4 Align Saw on cut line with the larger part of the workpiece to the left of the
6. or near the workpiece This is especially critical for plunge cuts People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and ce ment or other masonry products e Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Page 7 The warnings precautions and structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and cautio
7. 53 forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump backwards but kickback forces can be controlled by the operator if proper precautions are taken When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material un til the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur Investigate and take corrective ac tions to eliminate the cause of blade binding When restarting a saw in the workpiece center the saw blade in the kerf and check that saw teeth are not engaged into the material f saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel Do not use dull or damaged blades Unsharpened or improp erly set blades produce narrow kerf causing excessive friction blade binding and kickback Blade depth and bevel adjusting locking levers must be tight and secure before making cut f blade adjustment shifts while cutting it may cause binding and kickback Page 5 10 SKU 67026 Use
8. DRILL L MASTER 18 VOLT 5 1 2 CORDLESS CIRCULAR SAW 4167026 SET UP AND OPERATING INSTRUCTIONS NOTE BATTERY PACK 67029 SOLD SEPARATELY Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety ale
9. E PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Part Description Qty 6 Spindlelocklever 8 Fixedguard 9 TriggerLock 1 SKU 67026 For technical questions please call 1 800 444 3353 Part Description Qty 33 Tapping screw Rip Fence Blade Bolt Wrench Page 14 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 67026 For technical questions please call 1 800 444 3353 Page 15 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly t
10. Nut on the Bevel Stop Bolt TO adjust the bevel Loosen the Bevel Knob and move the Base Plate to the desired bevel Tighten the Bevel Knob before use RIP FENCE INSTALLATION AD JUSTMENT a Loosen both Fence Bolts shown in Figure 2 and insert the Rip Fence not shown in Figure 2 see Assem bly Diagram into the two brackets on the Base Plate from the left SKU 67026 For technical questions please call 1 800 444 3353 Page 10 b Loosen Fence Bolts and slide the Rip Fence to adjust Tighten both Fence Bolts before use c Remove Rip Fence when not in use 4 DEPTH ADJUSTMENT measured from top of tab Depth Scale a To read the approximate blade depth at 0 bevel Compare the Depth Mark measured from the top of the tab to the Depth Scale the illustration above shows about 1 b To adjust the depth Loosen the Depth Knob and move the Base Plate to the desired depth Tighten the Depth Knob before use Work Piece and Work Area Set Up 1 Work piece selection a Work piece must be free of foreign objects and loose knots b Do not use to cut logs tree limbs or uneven lumber SKU 67026 For technical questions please call 1 800 444 3353 c Wet lumber green unseasoned lumber and pressure treated lum ber all have an increased potential for kickback and should only be cut with a blade designed for cutting that lumber Wear a NIOSH approved respirator and
11. RNING SERIOUS INJURY FROM FLYING FRAGMENTS Do not use blades made from high speed steel abrasive blades or metal or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Blade Blade Spindle Bolt Lock Outer Inner Flange Flange a Hold in the Spindle Lock while re moving the Blade Bolt turning it counterclockwise b Remove the outer flange c Hold open the Moveable Guard and remove the Blade Leave the inner flange in place If the Inner Flange comes off place it on the spindle with its extended side first d Install the new blade with the direc tional arrow on the blade pointing the same as the directional arrow on the stationary guard e Place the Outer Flange on the spin dle recessed side first f Hold in the Spindle Lock while re installing the Blade Bolt turning it clockwise BEVEL ADJUSTMENT AND 0 BEVEL STOP Bevel Bevel Stop Mark Bolt FIGURE 2 a To read the approximate blade bevel Compare the Bevel Mark with the Bevel Scale To set the 0 bevel stop Loosen the Bevel Knob and push the right side of the Base Plate up as far as possible The Bevel Mark should line up with the 0 line on the bevel scale If it is higher than the mark turn the Bevel Stop Bolt counterclockwise If itis lower than the mark loosen the Nut on the Bevel Stop Bolt and turn the Bolt clockwise After it is aligned tighten the
12. ab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove Battery Pack before leaving Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control The battery charger gets 30 hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used ina hot environment Do not place the charger on a flam mable surface Do not obstruct any vents on the charger Especially avoid placing the charger on car pets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Fre quently monitor the charger and battery while charging 28 29 For technical questions please call 1 800 444 3353 This product is not a toy Keep it out of reach of children Verify that there are no utility lines or hardware in
13. extra caution when making a plunge cut into existing walls or other blind areas The protrud ing blade may cut objects that can cause kickback Check lower guard for proper clos ing before each use Do not oper ate the saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position f saw is ac cidentally dropped lower guard may be bent Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due to damaged parts gummy de posits or a build up of debris Lower guard should be retracted manually only for special cuts such as plunge cuts and pound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coasting blade will cause the saw to walk back wards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released 14 19 20 21 For technical questions please call
14. hich may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety Do not expose power tools to rain or wet conditions Water entering Page 2 SKU a power tool will increase the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equip ment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate con ditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations
15. inals to gether may cause burns or a fire Under abusive conditions liquid may be ejected from the battery 67026 For technical questions please call 1 800 444 3353 avoid contact If contact acciden tally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Circular Saw Safety Warnings AXDANGER Keep hands away from cutting area and the blade Keep your second hand on auxil iary handle or motor housing f both hands are holding the saw they cannot be cut by the blade Do not reach underneath the work piece The guard cannot protect you from the blade below the workpiece Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the work piece Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work properly to minimize body exposure blade binding or loss of control Hold power tool by insulated grip ping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will also make ex posed metal parts of the power tool li
16. n are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Re peated or long term exposure to vibra tion may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury f SKU 67026 Anyone using vibrating tools regu larly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice 5 6 Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occur
17. nnected or charged completely 2 Tool s thermal reset breaker 2 Turn off tool and allow to cool Press tripped if equipped reset button on tool 3 Internal damage or wear 3 Have technician service tool Carbon brushes or switch for Performance 1 Blade dull or damaged 1 Keep blade sharp Replace as needed decreases over time 2 Carbon brushes worn or 2 Have qualified technician replace damaged brushes Excessive noise or Internal damage or wear Carbon Have technician service tool rattling brushes or bearings for Rate Overheating Forcing tool to work too fast 1 Allow tool to work at its own rate Blade misaligned 2 Technician must check and correct blade to fence alignment Blade dull or damaged 3 Keep blade sharp Replace as needed Blocked motor housing vents 4 Wear ANSI approved safety goggles NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service SKU 67026 For technical questions please call 1 800 444 3353 Page 13 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO TH
18. o misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800
19. rt symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 67026 NOTICE For technical questions please call 1 800 444 3353 NOTICE is used to address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite acci dents b Do not operate power tools in ex plosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks w
20. s stop use immediately SAVE THESE INSTRUCTIONS Extension Cords Note Extension cords must not be used with this item s charger Symbology Double Insulated GR Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current i luti Minut For technical questions please call 1 800 444 3353 Page 8 SPECIFICATIONS 18 V NiCd SKU 67029 Sold Separately SKU 67031 Sold Separately Motor Speed 3800 RPM No Load Arbor SizerType UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible FUNCTIONS Handle Trigger Trigger Lock Battery Front Handle Blade Movable Guard SKU 67026 For technical questions please call 1 800 444 3353 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Tool Set Up TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and remove Battery Pack before Tool Set Up Page 9 1 BLADE MOUNTING REMOVAL TO PREVENT AWA
21. these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of mov Page 3 5 O SKU ing parts breakage of parts and any other condition that may af fect the power tool s operation If damaged have the power tool re paired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and blades etc in accordance with these instructions taking into account the working condi tions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifi cally designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal ob jects like paper clips coins keys nails screws or other small metal objects that can make a connec tion from one terminal to another Shorting the battery term
22. ve and shock the operator Page 4 When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance of blade binding Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically caus ing loss of control Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation Causes and Operator Prevention of Kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip with both SKU 67026 hands on the saw and position your arms to resist kickback O a h For technical questions please call 1 800 444 33
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