Harbor Freight Tools 66098 User's Manual
Contents
1. 1 800 444 3353 Extreme care should be taken when stripping paint The peelings residue and vapors of paint may contain lead which is poisonous Any pre 1977 paint may contain lead and paint applied to homes prior to 1950 is likely to contain lead Once deposited on surfaces hand to mouth contact can result in the ingestion of lead Exposure to even low levels of lead can cause irreversible brain and nervous system damage young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check the lead content of the paint to be removed LEAD BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL AND SHOULD NOT BE REMOVED USING A HEAT GUN Exercise CAUTION when using this product outdoors To reduce the risk of electric shock keep extension cord connection dry and off the ground Persons removing paint should follow these guidelines a Move the work piece outdoors If this is not possible keep the work area well ventilated Open the windows and put an exhaust fan in one of them Be sure the fan is moving the air from inside to outside Remove or cover any carpets rugs furniture clothing cooking utensils and air ducts Page 4 SKU 66098 c Place drop clothes in the work area to catch any paint chi2. DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium phosphate TSP to wash and mop areas j At the end of each work session put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose of properly Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag that is then washed with the work clothes Wash hair and body thoroughly with soap and water When working with plastics varnish or similar materials gases develop that are easily flammable and can lead to explosions Be prepared for flames to develop and keep suitable fire extinguishing means at hand The Nozzle becomes very hot Do not lay the Heat Gun on flammable surfaces when operating the Gun or immediately after turning the Gun off Always set the Heat Gun on a flat level surface so that the Nozzle tip is directed upwards and away from the supporting surface Do not use the Heat Gun near flammable materials Do not point the Heat Gun at people or animals The intense heat can injure them Do not touch the tube of the heating element or the Nozzle when they are hot They will be hot enough For technical questions please call 1 800 444 3353 Page 5 to cause burns during use and immediately afterwards 10 Do not use the Heat Gun on glass 11 Do not use the Heat Gu
3. I or I 2 Check power at outlet 3 Check that cord is plugged in Unsatisfactory results 1 Improper heat setting 1 Adjust heat setting P or Il for correct application SKU 66098 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST PARTS LIST PARTS LIST Part Description Qty Part Description Qty Screw 4x8 29 Screw 3x6 32 35_ Nose Cone Part Air Duct Cord Stop 1 2 EE 1 1 17 Pad O 1 1 26 Screw4x8 6 DIAGRAM Heat Element Under Pan Block Knob Vent Cover Left Housing Spring End Stop 2 4 2 Screw 3x13 3 Fan Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 66098 For technical questions please call 1 800 444 3353 Page 12 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this prod uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation norma
4. call 1 800 444 3353 for misalignment or binding of Page 3 SKU 66098 moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools a Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service o Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Heat Gun Safety Warnings Hidden areas behind walls ceilings floors soffit boards and other panels may contain flammable materials that could be ignited by the heat gun when working in these locations The ignition of these materials may not be readily apparent and could result in property damage and injury to persons When working in these locations keep the heat gun moving in a back and forth motion Lingering or pausing in one spot could ignite the panel or the material behind it 2 For technical questions please call
5. problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE clean external surfaces of the tool with clean cloth 3 AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LISTANDASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Troubleshooting Possible Causes Possible Solutions Heat Gun will not turn on 2 No power at outlet 3 Cord not connected 1 Power Switch set at O 1 Turn Power Switch to
6. with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a Serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge c
7. 3A LISTED E179876 UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Tool Set Up TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not SKU 66098 For technical questions please call 1 800 444 3353 allow access by children or pets to prevent injury and distraction 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working Genera
8. CHICAGO Yes 4 Power Tools 1600W HEAVY DUTY HEAT GUN Kerri 66098 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein For technical questions or replacement parts please call 1 800 444 3353 _ SAVE THIS MANUAL Ney roy NOTICE is used to Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all s
9. afety messages that follow this symbol to avoid possible injury or death DANGER indicates A DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in J death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury 1 address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with
10. ation of pressure or heat sensitive adhesives acceleration of bonding processes releasing of bonding points as well as releasing or bonding of edge bond or veneer Defrosting of icy stairs and steps door locks trunk lids car doors or metal water pipes Disinfection With the tool set at the highest setting animal sites stables may be disinfected Wood worm infestation may be controlled Do not heat up the wood surface too much or it can burn SKU 66098 A DANGER 11 For technical questions please call 1 800 444 3353 Never touch work area with the Heat Gun it could scorch or ignite When the job is finished move the Switch to the COLD setting and allow the Heat Gun to cool down on an insulated non flammable surface When the unit has cooled move the Switch to the OFF position Disconnect the power supply after use Clean then store the tool indoors out of children s reach Page 10 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING serious INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the
11. grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock SKU 66098 For technical questions please call 1 800 444 3353 Page 2 b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use A the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use ofa cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always SKU 66098 wear eye protection Safety equipment such as dust mask non
12. l Operating Instructions 1 Plug the Power Cord of the tool into a 120 volt grounded electrical outlet 2 The Switch on this heat gun has three positions Push the Switch up for the heat setting 3 Allow the Heat Gun one minute to build up to the heat level 4 Toincrease the output temperature use the Knob 7 to close the Vent Cover 8 5 The Heat Gun can be set on its Base 35 to treat individual workpieces by hand 6 AX WARNING To prevent serious injury always wear thermally insu lated gloves rated to at least 1200 F when working directly with pieces by hand AX CAUTION To prevent personal injury or property damage do not Page 9 leave the Heat Gun unattended while pointed at surfaces or objects 8 The Heat Gun can be used for e Shrinking of shrink tubing packaging and electrical components Deforming of articles made from acrylic PVC and polystyrene tubing plates and profiles as well as most woods Welding of thermoplastic polymer flooring materials of PVC and linoleum PVC coated fabric wallpaper tarpaulins and foils Soldering of tin special silver solder SMD elements cable lugs and for loosening soldered connections Paint removal Removal of old coatings of oil paint varnish and synthetic plaster Drying of color shade samples filter adhesives construction joints and stucco forms Joining adhesives Large surface gluing with contact adhesives activ
13. l wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESS LY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 66098 For technical questions please call 1 800 444 3353 Page 13
14. n as a hair dryer or to heat up materials that can be damaged by high temperatures 12 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 13 Avoid unintentional starting Prepare to begin work before turning on the tool 14 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 15 This product is not a toy Keep it out of reach of children 16 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 17 Some dust created by power sanding sawing grinding drilling SKU 66098 18 For technical questions please call 1 800 444 3353 and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Cr
15. ord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A SKU 66098 For technical questions please call 1 800 444 3353 Page 7 4 Ifyou are using one extension cord ee for more than one tool add the Symbology nameplate amperes and use the sum E EN T to determine the required minimum cord size See Table A Q SP Canadian Standards Association 5 If you are using an extension cord outdoors make sure it is marked with Underwriters Laboratories Inc the suffix W A W in Canada to indicate it is acceptable for outdoor use 6 Make sure the extension cord is OA ampere properly wired and in good electrical condition Always replace a damaged a Revolutions per Minute extension cord or have it repaired by a qualified electrician before using it Volts Alternating Current 7 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD NAMEPLATE LENGTH AMPERES at full load o Based on limiting the line TABLE A voltage drop to five volts at 150 of the rated amperes 18 si esl ea ae e O M AI O SKU 66098 For technical questions please call 1 800 444 3353 Page 8 SPECIFICATIONS Electrical Requirements 120 V 60 Hz 1
16. ps or peelings Wear protective clothing such as extra work shirts overalls and hats d Work in one room at a time Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealed doorways with drop clothes e Children pregnant or potentially pregnant women and nursing mothers should not be present in the work area until the work is done and all clean up is complete f Wear a dust respirator mask or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Make sure the mask fits Beards and facial hair may keep masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE g Use caution when operating the Heat Gun Keep the Heat Gun moving as excessive heat will generate fumes which can be inhaled by the operator J area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew tobacco in the work area Clean up all removed paint and dust by wet mopping the floors Keep food and drink out of the work Use a wet cloth to clean all walls sills and any other surface where paint or dust is clinging
17. skid safety shoes hard hat or hearing protection used for C d a appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the O d switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check For technical questions please
18. ystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Page 6 GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Prong Plugs Ne 3 Prong Plug and Outlet 1 Tools marked
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