Harbor Freight Tools 65761 User's Manual
Contents
1. position IMPORTANT Allow the engine to run at no load until warm 1 5 minutes Break in Period 1 For technical questions please call 1 800 444 3353 Breaking in the engine will help to ensure proper equipment and engine operation and will extend the en gine s lifespan The warranty is void if the engine is not broken in properly The first 20 hours of operation is the break in period During the first 3 hours of use Do not apply a heavy load to the equipment Do not operate the engine at its maximum speed After the first 20 hours of use Change the engine oil Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTE NANCE AND SERVICING section Equipment Operation WARNING To avoid death or serious injury block each side of both wheels of the Log Splitter before starting a job In FIGURE 1 the Rail Assembly is shown in Horizontal mode for opera tion and travel In FIGURE 4 the unit is shown in the vertical position To change positions remove the Hair Pin Clip 29 and the Push Pin 26 Page 12 close up of this Push Pin 26 is shown in FIGURE 3 on page 5 Tilt the unit to the vertical position as shown in FIGURE 4 and replace both the Push Pin 26 and the Hair Pin Clip 29 into the vertical position hole See FIGURE 1 Reverse the process to return to the horizontal position gi FIGURE 4 Vertical Position2. Hex Head Nut 17 is attached to Hex Head Bolt 16 Rail Assembl Horizontal transport hole E 2 Push Pin 26 __ Push Pin 26 Vertical Position Hole Hair Pin Clip 29 Oil Plug 37 Hex Head Nut 17 is with air inlet hole attached to Hex Head Bolt 16 Front Leg Assembly 11 ertical position locking hole Oil Drain Plug Hydraulic Oil Tank 10B Wheel Cap 61 FIGURE 2 FIGURE 3 Second Push Pin 26 secures ru Rail Assembly 2 and is removed for vertical log splitting 2 Air Inlet Hole 3 XN Push Rin 26 Close up of Push Pin 26 securing the Front Leg Assembly 11 to the bracket Hydraulic Oil Fill Plug 37 on the Oil Tank Assembly 10 with air inlet hole SKU 65761 For technical questions please call 1 800 444 3353 Page 10 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A This product requires engine oil hydraulic fluid and fuel to be added before starting Attempting to start the engine without oil will ruin the engine and void the warranty Starting the Engine Inspect engine and equipment looking for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly A Checking and Filling Engine Oil
3. CAUTION Your Warranty is VOID if the engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the engine with low or no engine oil Running the engine with no or low engine oil WILL permanently damage the engine 1 Wipe the area around the cap with a clean rag before removing it 2 Ifthe oil level is below the bottom of the Oil Cap add the appropriate type of oil until the oil level is full Oil type 32 F or above SAE 10W30 Below 32 F SAE 5W 30 3 Replace the Oil Fill Cap SKU 65761 For technical questions please call 1 800 444 3353 CAUTION Do not run the engine with too little or too much oil The engine will be permanently damaged Checking and Filling Fuel AWARNING TO PREVENT 55 SERIOUS INJURY FROM FIRE Fill the fuel tank in a well venti lated area away from ignition sourc es Do not smoke 4 To fill the Fuel Tank first wipe off the Fuel Tank Cap and the surrounding area 5 Unscrew and remove the Fuel Tank Cap 6 Mix fuel stabilizer not included with 89 octane or better unleaded gaso line according to fuel stabilizer direc tions T Fill the Fuel Tank to about 1 inch un der the fill neck of the gasoline tank 8 Then replace the Fuel Tank Cap Checking and Filling Hydraulic Fluid 9 Remove the Plug 37 and fill the tank with Hydraulic fluid not included To check the fluid level remove the D
4. If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced When installing a new spark plug ad just the plug s gap to the specification on the Technical specification chart Do not pry against the electrode or the insulator the spark plug can be damaged Install the new spark plug or the cleaned spark plug into the engine Gasket style Finger tighten until the gasket contacts the cylinder head then about 1 2 2 3 turn more Non gasket style Finger tighten until the plug contacts the head then about 1 16 turn more Apply dielectric spark plug boot protector not included to the end of the spark plug and reattach the wire securely Fuel Filter Replacement if equipped AWARNING TO PREVENT 55 SERIOUS INJURY FROM FIRE Replace the fuel filter in a well ventilated area away from igni tion sources Do not smoke Wait for engine to cool completely before proceeding Wear protective gear including ANSI approved safety goggles NIOSH approved dust mask respirator and nitrile gloves Wipe gas refill cap and surrounding area Remove gas refill cap Page 16 4 Remove gas fill screen filter Clean by blow drying air from outer sides to inside Allow to dry completely and then re install 5 Wait for at least one hour before use to allow all residual fuel vapors to dissipate To prevent FIRE do not start the en
5. suffix must be includ ed in order to get the correct part Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 23 ASE PARTS LIST amp DIAGRAM Part Description Qty Part Description Qty Note When ordering replacement parts from this diagram the suffix must be includ ed in order to get the correct part Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 24 CRANK CASE COVER PARTS LIST AND DIAGRAM 0 6D 8D 9D Note When ordering replacement parts from this diagram use the suffix Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 25 CRANKSHAFT PISTON PARTS LIST amp DIAGRAM Description Patf Qty Connecting Rod Cover Note When ordering replacement parts from this diagram use the suffix E Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions pl
6. Base 3 Start the Engine following the steps listed in the Start Procedure sec tion of this manual 4 Place a 109 no more than 25 long and 8 diameter on the splitter base Note Maximum diameter of the wood that can be split may vary depending on the density of the wood 5 Move the Directional Valve 58 into the lower position moving the Slide Assembly 3 to split the log 6 To stop the advance of the Slide As sembly at any time move the Direc tional Valve to the middle position 7 Once the log is split move the Direc tional Valve to its upper position to SKU 65761 For technical questions please call 1 800 444 3353 back the wedge off the log and re move the split pieces 8 Continue as detailed above until all logs are split 9 To prevent accidents turn off the engine and disconnect its spark plug wire after use Wait for the engine to cool clean external parts with clean cloth then store the equipment out of children s reach according to the Storage instructions in this manual Transporting the Log Splitter WARNING IMPORTANT INFORMATION This trailer s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle After assembly and attachment pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler There must be no play between the hitch ball and Hitch Coupler If there is play tighten the Adjustment
7. 1 20 Scew3x8 h MainJet 4 2 71 Float Vave 1 12 7 Pilot JetSet_ fM Valve Set Spring M Float Choke Lever Float Pin 1 Choke Lever Pin 1 Cup M Choke Set_ ONM OilCup 1 Screw OM Screw Spring 12 Throttle Stop Screw 1 i AirCleaner ONM Carburetor Packing jf Carburetor Insulation 1 34 Packing 71 Note When ordering replacement parts from this diagram use the suffix J SKU 65761 For technical questions please call 1 800 444 3353 Page 30 ___FLYWHEEL COIL ASSEMBLY PARTS LIST amp DIAGRAM __ Qty Stop Switch Cord Charge Coil 3K Bolt 6x35 4K Cord Clamp 5K Bolt 6x8 Note When ordering replacement parts from this diagram use the suffix K Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 31 CONTROL SYSTEM PARTS LIST amp DIAGRAM Part Description 1 1 1 Note When ordering replacement parts from this diagram use the suffix Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 32 AIR CLEANER PARTS LIST amp DIAGRAM Part Description Qty Air Cleaner Assembl Part Descripti
8. product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates A DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 65761 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS SET UP PRECAUTIONS 1 Gasoline fuel and fumes are flamma ble and potentially explosive Use proper fuel storage and handling pro cedures Do not store fuel or oth
9. several times to seat the bearing Back off the Spindle Nut one half turn Insert a Cotter Pin 25 through both the Axle and the Spindle Nut 51 and bend the end of the Pin back to hold it in place Last tap on a Wheel Cap 61 Connecting the Rail Assembly to the Oil Tank 9 Insert the Front Leg Assembly 11 into the bracket on the Oil Tank As sembly 10B Insert the remaining Hex Head Bolt 16 through the hole in the middle of the bracket of the Oil Tank Assembly Secure it with a Hex SKU 65761 For technical questions please call 1 800 444 3353 Head Nut 17 and a Hex Head Bolt 16 Note When travelling remove the Push Pin 26 and Hair Pin Clip 29 and lift the Front Leg Assembly up so that it is parallel to the Rail Assembly Re place the Push Pin 26 and Hair Pin Clip 29 into the Horizontal Transport Hole shown just above the Oil Plug 10 To connect the Rail Assembly 2 to the Oil Tank Assembly insert a Hex Head Bolt 16 into the middle hole of the L shaped bracket on the Oil Tank Assembly Secure it with a Hex Head Nut 17 11 In FIGURES 1 and 2 see next page the Rail Assembly 2 is shown in Horizontal mode for operation and travel as mentioned above the Front Leg Assembly 11 must be secured up in the horizontal position when travelling Page 9 FIGURE 1 Slide Assembly 3 Safety Chain with Hook 4 Cylinder 1 Place Log Here Hitch Coupler 9
10. the Coupler is not se cured properly the link could come loose while the trailer is in motion possibly causing property damage SERIOUS PERSONAL INJURY or DEATH Never split a log that contains any foreign materials nails for example Never place your hands or body near a hydraulic fluid leak High pressure fluid can be forced under the skin resulting in serious injury Do not use on logs longer than 25 or with a diameter greater than 8 Do not leave the equipment unat tended when it is running Turn off the equipment and remove safety keys if available before leaving the work area Wear ANSI approved safety goggles heavy duty work gloves steel toe work boots and hearing protection during use People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is neces sary when near the engine s magneto or recoil starter Use only accessories that are recom mended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment Page 5 13 14 15 16 17 18 19 20 SKU 65761 may become hazardous when used on another piece of equipment Do not operate in explosive atmo spheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay
11. workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of pur chase that all other parts and components of the product are free from defects in ma terials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of main tenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or con sequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABIL ITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchan dise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund SKU 65761 For technical questions please call 1 800 444 3353 the purchase price if we cannot readily and quickly provide you with a r
12. ANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Part Description Qty 6 Slide Retainer 2 7 Bolt 14 2 2 1 2 6 8 2 7 9 Hitch Coupler 1 24 SpringWasherb f 8 Hair Pin Clip Hair Pin Clip 2 5 Slide Holder Hydraulic Tubing Record Product s Serial Number Here Part Description Oil Filter Pump Key 1 8 Engine Key Directional Valve Seal 60 Hex Head Bolt 3 8 x3 1 2 Wheel Cap Dipstick Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 21 ASSEMBLY DIAGRAM SKU 65761 For technical questions please call 1 800 444 3353 Page 22 CYLINDER HEAD PARTS LIST amp DIAGRAM Description Cover i Pin Bolt 6x14 Bolt 8x55 Intake Bolt Exhaust Bolt Intake Valve Seat Exhaust Valve Seat Cylinder Head Note When ordering replacement parts from this diagram the B
13. Greyhound LOG SPLITTER 117121165761 SET UP OPERATING AND SERVICING INSTRUCTIONS A DANGER Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside Only use OUTSIDE a home or garage and far away from EVEN IF doors and windows doors and windows are open vents Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 CONTENTS IMPORTANT SAFETY INFORMATION 3 BASIC SPECIFICATIONS 7 UNPACKING eiii ec tn rane 7 SET UP INSTRUCTIONS 7 lt 7 PACKING THE BEARINGS 8 HUB AND WHEEL A
14. Nut until no play is present If the Adjustment Nut is too tight the Handle will not lock Carefully read and follow the complete instructions in this manual BEFORE setup or use If the Coupler is not secured properly the ball could come loose while the trailer is in motion possibly causing property damage SERIOUS PERSONAL INJURY or DEATH Note This Log Splitter is not road legal and should not be conveyed on pub lic roads When transporting the Log Splitter make sure your hitch not included is compatible with the Hitch Coupler 9 Follow all of the safety warnings for towing in the vehicle s manual Page 13 Use the Safety Chain with Hook 4 when towing Do not tow the Log Splitter at speeds above 40 MPH Travel with the Front Leg Assembly and Rail Assembly in the horizontal position Cover the air inlet hole on the Plug during transport 10 Pull up and down on the Hitch Cou pler to make sure the hitch ball is fitting snugly in the Hitch Coupler There should be no play between the hitch ball and Hitch Coupler If there is play tighten the Adjustment Nut until no play is present If the Adjust ment Nut is too tight the Handle will not lock SKU 65761 For technical questions please call 1 800 444 3353 Page 14 TECHNICAL AWARNING TO PREVENT SERIOUS INJURY SPECIFICATIONS 2 FROM EQUIPMENT FAILURE 9 HP Air Cooled Single Do not use damaged Engine Type Cylinder 4 Stroke equipme
15. PARTS LIST AND DIAGRAM 24 CRANKSHAFT PISTON PARTS LIST amp DIAGRAM 25 GAS DISTRIBUTION ADJUSTMENT SYSTEM PARTS LIST amp DIAGRAM 26 STARTER SUBASSEMBLY PARTS LIST amp DIAGRAM 26 STARTER SUBASSEMBLY PARTS LIST amp DIAGRAM 27 DIVERSION ASSEMBLY PARTS LIST amp DIAGRAM 28 CARBURETOR PARTS LIST amp 1 29 FLYWHEEL COIL ASSEMBLY PARTS LIST amp DIAGRAM 30 CONTROL SYSTEM PARTS LIST amp DIAGRAM 31 AIR CLEANER PARTS LIST amp 1 32 MUFFLER PARTS LIST amp DIAGRAM aee asse ener 33 MUFFLER PARTS LIST amp 34 LIMITED 1 YEAR 90 DAY WARRANTY 2 35 EMISSION CONTROL SYSTEM WARRANTY 35 SKU 65761 For technical questions please call 1 800 444 3353 Page 3 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this
16. SSEMBLY 8 CONNECTING THE RAIL ASSEMBLY TO THE OIL TANK 8 OPERATING INSTRUCTIONS 10 ENGINE CONTROLS 10 STARTING THE ENGINE 10 CHECKING AND FILLING ENGINE 10 CHECKING AND FILLING FUEL 10 CHECKING AND FILLING HYDRAULIC FLUID 10 START PROCEDURE 11 BREAK IN PERIOD 11 EQUIPMENT OPERATION 12 TRANSPORTING THE LOG SPLITTER iiia et Rab cni aai 12 TECHNICAL SPECIFICATIONS 14 SERVICING 14 MAINTENANCE PROCEDURES 14 ENGINE OIL CHANGE 14 AIR FILTER ELEMENT MAINTENANCE 15 SPARK PLUG MAINTENANCE 15 FUEL FILTER REPLACEMENT IF EQUIPPED 15 CLEANING MAINTENANCE AND LUBRICATION SCHEDULE 16 SKU 65761 For technical questions please call 1 800 444 3353 AFTER INITIAL 20 OPERATION HOUR PERIOD 16 EVERY 25 OPERATION HOURS THEREAFTER 16 EVERY 50 OPERATION 65 444 16 EVERY 100 OPERATION 65 4 16 EVERY 300 OPERATION HOURS 16 STORAGE eene 16 TRANSPORT MAINTENANCE 17 TROUBLESHOOTING 18 ASSEMBLY DIAGRAM 21 CYLINDER HEAD PARTS LIST amp DIAGRAM 22 CRANK CASE PARTS LIST amp DIAGRAM 23 CRANK CASE COVER
17. Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service 5 Maintain labels and nameplates on the equipment These carry impor tant information If unreadable or missing contact Harbor Freight Tools for a replacement 6 Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equip ment is maintained Do not attempt any service or maintenance proce dures not explained in this manual or any procedures that you are un certain about your ability to perform safely or correctly Store equipment of the reach of children Follow scheduled engine and equip ment maintenance Refueling Precautions Do not smoke or allow sparks flames or other sources of ignition around the equipment especially when refuelling Do not refill the fuel tank while the engine is running or hot Do not fill fuel tank to the top Leave a little room for the fuel to expand as needed Refuel in a well ventilated area only SAVE THESE INSTRUCTIONS SKU 65761 For technical questions please call 1 800 444 3353 Page 7 BASIC SPECIFICATIONS 89 octane unleaded ype 2 gasoline Type Capacity 1 2 Gallons 10W30 above 32 F 5W30 at 32 F or below Engine Oil Capacity 1 1 Quarts Capacity 2 5 Gallons Log Capacity 25 Lx 8 Diameter Tire Pressure 60 PSI Cold Pressure No
18. alert watch what you are doing and use common sense when operat ing this piece of equipment Do not use this piece of equipment while tired or under the influence of drugs alcohol or medication Do not overreach Do not reach over or across the Log Splitter Keep proper footing and balance at all times This enables better control of the equipment in unexpected situa tions Dress properly Do not wear loose clothing or jewelry Keep hair cloth ing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during use Stay clear of hot parts Do not cover the engine or equipment during operation Keep the equipment engine and sur rounding area clean at all times Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations differ ent from those intended could result in a hazardous situation 21 22 23 24 25 26 For technical questions please call 1 800 444 3353 Do not operate the equipment with known leaks in the engine s fuel sys tem This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproduc tive harm California H
19. e warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 800 444 3353 Harbor Freight Tools Emission Control Defects Warranty Provisions Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 800 444 3353 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any war ranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provi sions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shal
20. ealth amp Safety Code amp 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materi als as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many ac cidents are caused by poorly main tained equipment Use the correct equipment for the application Do not modify the equip ment and do not use the equipment for a purpose for which it is not in tended Page 6 SERVICE PRECAUTIONS 1 Before service maintenance or cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug wire s from the spark plug s 2 Keep all safety guards in place and in proper working order Safety guards include muffler air cleaner mechani cal guards and heat shields among other guards 3 Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or dis tributor Only a qualified service technician may adjust parts that may increase or decrease gov erned engine speed 4
21. ease call 1 800 444 3353 Page 26 GAS DISTRIBUTION ADJUSTMENT SYSTEM PARTS LIST amp DIAGRAM Part Description i Note When ordering replacement parts from this diagram use the suffix F Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 27 STARTER SUBASSEMBLY PARTS LIST amp DIAGRAM Starter Assembl 1 IRoe o J Q 7 Bolt 6x8 Bolt 6x10 4 Fan Cover 8G Switch Assembl Recoil Starter Fan Cover Stop Switch Assembl Note When ordering replacement parts from this diagram use the suffix Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 28 DIVERSION ASSEMBLY PARTS LIST amp DIAGRAM Pat Description ty Side Plate 1 Note When ordering replacement parts from this diagram use the suffix H Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 29 CARBURETOR PARTS LIST amp DIAGRAM Description Qty i a Description 207 SetingPlate fQ Main Nozze
22. eplace ment We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warran ty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 EMISSION CONTROL SYSTEM WARRANTY California and United States Emission Control Defects Warranty Statement The California Air Resources Board herein CARB the United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emission con trol system warranty on your 1995 and later Small Off Road Engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards Elsewhere within the United States new off road spark ignition engines certified for model year 1997 and later must meet similar standards set forth by the EPA HFT must warrant the emission control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emis
23. er flammable materials nearby 2 Have multiple ABC class fire extin guishers nearby 3 Operation of this equipment may cre ate sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relat ing to fire prevention requirements 4 Setup and use only on a flat level well ventilated surface Page 4 SKU 65761 Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only oil and fuel recommended in the Specifications section of this manual OPERATING PRECAUTIONS 1 CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES e Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open RS 5 G Only use OUTSIDE and far away from windows doors and vents Keep children away from the equip ment especially while it is operating Operate the Log Splitter with the wheels blocked on a dry level sur face capable of supporting the com bined weight of the Log Splitter and logs Do not drive the Log Splitter on roads or highways This product is For technical questions please call 1 800 444 3353 not D O T compliant and is not road legal Always make sure the hitch coupler is securely fixed to the vehicle before moving it If
24. gine while the smell of fuel hangs in the air Remember to open the fuel valve before restarting the engine It may take a little longer than usual to start the engine be cause the fuel needs to refill the fuel line and new filter Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equip ment operates unusually check sys tems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note These procedures are in addition to the regular checks and maintenance explained as part of the regular op eration of the engine and equipment After Initial 20 Operation Hour Period a Change engine oil Every 25 Operation Hours Thereafter a Clean replace air filter element b Inspect clean spark plug Every 50 Operation Hours a Change engine oil b Replace fuel filter if equipped SKU 65761 For technical questions please call 1 800 444 3353 Every 100 Operation Hours a Replace spark plug b Replace air filter element Note All maintenance procedures sched uled for 25 50 and 100 operation hours should be performed at least yearly Every 300 Operation Hours a Clean fuel tank and carburetor b Clean carbon build up from combus tion chamber Storage 1 Wait for engine to cool then
25. ine Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section Fill engine oil to proper level Check engine oil before EVERY use Fill fuel tank with fresh 89 octane unleaded gasoline Test replace fuel tank cap Properly adjust idle speed Have qualified technician diagnose and service engine Fill fuel tank with fresh 89 octane unleaded gasoline Do not exceed equipment s load rating Have qualified technician diagnose and service engine Fill fuel tank with fresh 89 octane unleaded gasoline Use cold weather fuel and oil additives to prevent backfiring Move choke to run position after engine warms up Qualified technician must adjust engine at altitudes greater than 5 000 feet above sea level Have qualified technician diagnose and service engine Follow all safety precautions whenever diagnosing or servicing the equipment or engine SKU 65761 For technical questions please call 1 800 444 3353 Page 20 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE M
26. iod or if the engine does not start properly Transport Maintenance 1 BEFORE transport check the Tires for wear and proper inflation 60 PSI 2 Priorto Transport and at 500 MILE in tervals during trips check and tighten the Tire Lug Nuts Torque from 85 to 90 ft Ib 3 EVERY 2 000 TO 3 000 MILES of Travel lubricate the Hub Assemblies with a heavy weight bearing grease Follow the Bearing Packing Instruc tions After each Hub Assembly is reassembled tighten the Castle Nut until the wheel starts spinning with slight resistance Loosen the Castle Nut about 1 2turn from this point Insert a new Cotter Pin through the Castle Nut and the hole in the axle Bend the Pin back locking it and the Nut in place SKU 65761 For technical questions please call 1 800 444 3353 Page 18 Troubleshooting Possible Causes Probable Solutions FUEL RELATED Engine will not start No fuel in tank or fuel valve closed Choke not in start position especially with cold engine Low quality or deteriorated old gasoline Carburetor not primed Dirty fuel passageways blocking fuel flow Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking FUEL RELATED Fill fuel tank and open fuel valve Move choke to start position if engine is cold Use only fresh 89 octane unleaded gasoline Prime carbure
27. ion in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies Page 37
28. ipstick 62 check the level then replace it The fluid should be at the upper notch of the Dipstick Be sure that a constant oil level of 2 5 gallons is maintained 10 The hydraulic system must be vented during operation or it may become vacuum locked and stop working To vent the syste back off oil fill plug one turn maximum See Figure 3 When the Log Splitter is not in opera tion or being transported close the Page 11 Plug 37 air inlet hole by tightening the Plug as shown below Start Procedure A SKU 65761 Before starting the engine a Follow the Set Up Instruc tions to prepare the equip ment Inspect the equipment and engine c Fill the engine with the prop er amount and type of fuel and oil d Read the Equipment Opera tion section that follows Turn the engine fuel valve to its OPEN position Turn the engine power switch to its ON or RUN position Then turn the engine choke lever to its CHOKE position Set the choke lever in the RUN position when starting a warm engine Grasp the starter handle and pull slowly until resistance is felt While holding the handle allow the starter rope to rewind slowly Then pull the starter handle with a rapid full arm stroke Once again while holding the handle allow the rope to rewind slowly Repeat as necessary until the engine starts After the engine starts and warms up slowly move the choke lever to its
29. l also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual includ ing but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an autho rized warranty center Failure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts Repairs performed outside of the authorized warranty service dealers f Alterations by changing adding to or removing parts from the engine For technical questions please call 1 800 444 3353 Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part pro vided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician me chanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance sect
30. l follow ing the instructions under the Starting the Engine section SKU 65761 For technical questions please call 1 800 444 3353 Page 15 Air Filter Element Maintenance 1 2 5 Spark Plug Maintenance 1 1 SKU 65761 Wipe off the air cleaner cover The air cleaner cover is held in place by a wing nut or clamps Remove it Remove the air filter element 4 Cleaning a For paper filter elements To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the air filter from the side oppo site the filter s normal air flow the clean side of the filter If this does not get the filter reason ably clean replace it 6 For foam filter elements Wash the element in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil Install the new filter or the cleaned filter Secure the Air Cleaner Cover before use Disconnect spark plug wire from end of plug Clean out debris from 2 around spark plug Using a spark plug wrench remove the spark plug Inspect the spark plug 3 If the electrode is oily clean it using a clean dry rag For technical questions please call 1 800 444 3353
31. may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Adjust valve clearance If that does not work clean or replace valves tappets Follow all safety precautions whenever diagnosing or servicing the equipment or engine SKU 65761 For technical questions please call 1 800 444 3353 Page 19 Troubleshooting Possible Causes Probable Solutions Engine misfires Engine stops suddenly Engine knocks Engine backfires Spark plug wire loose Incorrect spark plug gap or damaged spark plug Defective spark plug wire Old or low quality gasoline Incorrect compression Low oil shutdown Fuel tank empty or full of impure or low quality gasoline Defective fuel tank cap creating vacuum preventing proper fuel flow Improper idle speed Faulty magneto incorrect timing or clogged carburetor Old or low quality gasoline Engine overloaded Incorrect spark timing deposit buildup worn engine or other mechanical problems Impure or low quality gasoline Engine too cold Choke not open after engine warm Engine not properly adjusted for high altitude operation Intake valve stuck choke stuck incorrect timing clogged carburetor or overheated engine Check wire connections Re gap or replace spark plug Replace spark plug wire Use only fresh 89 octane unleaded gasol
32. nt If abnormal noise Overhead Valve vibration or excess smoking Engine Family 8CGPS 2702GC occurs have the problem Displacement corrected before further use Rotation viewed from PTO Maintenance Procedures m 89 octane unleaded Type gasoline Many maintenance procedures 1 2 Gallons A including those not detailed Fuel 10W30 above 32 F in this manual will need to Engine oil P a be performed by qualified technician for safety If you hav aniy doubt about your 2 2 2 equipment or engine have a qualified technician service the Clearance Exhaust Minden EET SU A equipment instead Speed Note Warranty is void if proper mainte nance and servicing procedures are SERVICING not followed TO PREVENT Engine Oil Change AWARNING SERIOUS INJURY FROM ACCIDENTAL ACAUTION Oil is very hot during opera tion and can cause burns Wait for STARTING engine to cool before changing oil Turn the Power Switch of the equipment to its OFF 1 Place a drain pan not included un position wait for the engine to derneath the crankcase s drain plug cool and disconnect the spark plug wire s before 2 Remove the drain plug and if pos performing any inspection sible tilt the crankcase slightly to help maintenance or cleaning drain the oil out Recycle used oil procedures 3 Replace the drain plug and gasket if supplied and tighten it 4 Refill the oil to the proper leve
33. on Qty Grommet Note When ordering replacement parts from this diagram use the suffix Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 33 MUFFLER PARTS LIST amp DIAGRAM Patf Description e 6P 1 JMdferCase 1 1 O Note When ordering replacement parts from this diagram use the suffix P Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 34 MUFFLER PARTS LIST amp DIAGRAM Patf Description e 6P 1 JMdferCase 1 1 O Note When ordering replacement parts from this diagram use the suffix P Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65761 For technical questions please call 1 800 444 3353 Page 35 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes ev ery effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and
34. perate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Due to the size and weight of the Log Splitter assembly should be per formed with assistance 2 Access the Tires 48 for the following maintenance and assembly steps Page 8 Packing the bearings 3 Using a suitable solvent clean the bearings and the rest of the parts in the Hub assembly The parts must be cleaned even if they are new or ap pear clean 4 Allow all pieces to dry completely 5 Place fresh clean bearing grease the packer 6 With the grease filled bearing packer in one hand and the bearing in the other press the bearing into the grease forcing the grease inside the slots in the bearing continue doing this until every slot in the bearing is completely full of grease Hub and Wheel Assembly 7 Puta Seal 59 and Bearing 49 on the Axle and then put the Tire 48 on the Axle 8 With each Tire in place add Wash er 50 and a Spindle Nut 51 onto the ends of the Axles Tighten the Spindle Nuts to 20 25 ft pounds and turn each tire
35. sion related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 1995 and later engines are warranted for two 2 years If any emission related part on your engine is defective the part will be repaired or replaced by HFT Harbor Freight Tools Emission Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emission control parts defects subject to the provisions set forth below If any emission related part on your engine is defective the part will be repaired or replaced by HFT Page 36 SKU 65761 Owner s Warranty Responsibilities As the engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering main tenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT war ranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements Th
36. te Additional specifications found in the TECHNICAL ENGINE SPECIFI CATIONS chart in this manual Hydraulic The emission control system for this engine is warranted for standards set by the U S Environmental Protection Agency and by the California Air Resources Board also known as CARB For warranty information refer to the last pages of this manual At high altitudes the engine s carbu retor governor if so equipped and other parts that control the fuel air ratio will need to be adjusted by a qualified me chanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SET UP INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION A SKU 65761 For technical questions please call 1 800 444 3353 section at the beginning of this manual including all text under subheadings therein before set up or use of this product TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool and disconnect the spark plug wire s before assembling or making any adjustments to the equipment AWARNING TO PREVENT SERIOUS INJURY O
37. tor by pressing priming bulb specified number of times if equipped Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn choke to run position and close fuel valve Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set choke to start position IGNITION SPARK RELATED 1 5 Spark plug wire not connected securely Spark plug electrode wet or dirty Incorrect spark plug gap 4 Spark plug wire or spark plug broken Incorrect spark timing or faulty ignition system IGNITION SPARK RELATED 1 Connect spark plug wire properly Clean spark plug Correct spark plug gap Replace spark plug wire and or spark plug Have qualified technician diagnose repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose oylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets misadjusted or stuck COMPRESSION RELATED 1 Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists
38. wipe the Log Splitter with clean cloth N When the equipment is to remain idle for longer than 20 days prepare the engine for storage as follows a Change engine oil and empty fuel tank b Either leave fuel tank empty or refill fuel tank with fresh unleaded gasoline mixed with a fuel stabilizer intended for long term engine stor age not included After filling run engine for about 5 10 minutes to cir culate the treated gasoline through the carburetor Wait for engine to cool before proceeding c Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole d Reinstall spark plug but leave spark plug wire disconnected e Pull recoil starter to distribute oil in cylinder Stop after one or two revo lutions when you feel the piston start Page 17 the compression stroke when you start to feel resistance f Disconnect battery cables if equipped g Wipe engine with clean cloth 3 Apply a thin coat of rust preventive oil to all uncoated metal parts 4 Cover and store in a dry well ventilat ed area out of reach of children 5 Before starting the engine after stor age keep in mind that untreated gas oline will deteriorate quickly Drain the fuel tank and filter and change to fresh fuel if untreated gasoline has been sitting for a month if treated gasoline has been sitting beyond the fuel stabilizer s recommended time per
Download Pdf Manuals
Related Search