Harbor Freight Tools 60 gal. 5 HP 165 PSI Two Stage Air Compressor Product manual
Contents
1. AONVNALNIVIN For technical questions please call 1 888 866 5797 Page 19 Item 93274 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and2. Jen is ES Lu a O nge DON r 34 9 peyeouqn 1 H M lt z edo s _ Oog dnyes Ajddng uiv Aueuonejs 3 einbi4 For technical questions please call 1 888 866 5797 Page 11 Item 93274 o E m z Operating Instructions A Compressor Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury 2 Locate the Compressor on a flat level surface to ensure proper pump lubrication and to prevent damage to the unit Keep at least 12 of space around the unit to allow air circulation General Operation 1 Close the Moisture Drain 2 Check for oil leaks and check the oil level See Checking the Oil 3 Close the in line Shutoff Valve between the compressor and the air hose 4 Run compressor on power supply 240 VAC 60H 5 Turn the Power Switch ON 6 Allow the Air Compressor to build up pressure until it cycles off Note At the beginning of the day s first use of the Air Compressor check for air leaks by applying soapy water to connections while the Air Compressor is pumping and after pressure cut out Look for air bubbles If air bubbles are prese
3. IMPORTANT Running the Air Compressor oil into the Pump Crankcase to reach with no oil or low oil will cause damage to the full level in the Oil Sight Glass the equipment and void the warranty c Rethread the Breather 2 The oil level should be at the center of the full level on the Oil Sight Glass as shown in Figure C Add oil as needed to maintain this level Do not let the oil level go below the center dot Note SAE 30W non detergent Air Compressor Oil Sold separately is recommended for use with this compressor LOW as shown above and do not overfill 4 If uncertain which oil to use for this compressor the oil so that it is above the center dot call Harbor Freight Tools customer service OVERFILL as shown above at 1 888 866 5797 for assistance 5 Change the compressor oil after the first hour of use to remove any debris CAUTION TO PREVENT INJURY FROM BURNS Do not add or change the oil while the compressor is in operation Allow the compressor to cool before replacing oil Figure C Oil Sight Glass CENTRALPNEUMATIC Page 8 For technical questions please call 1 888 866 5797 Item 93274 Breaking in the Compressor 1 DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure before inserting a male coupler sold separately into the female Quick Coupler Fully open all regulators and valves 2 Reconnect the compressor s power source
4. to cycle too often and build up heat Correct any issues before further use to avoid damage to the compressor Z o lt nc Lu ou O CENTRALPNEUMATIC Item 93274 For technical questions please call 1 888 866 5797 Page 13 l m gt O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM AUTOMATIC OPERATION Turn the Power Switch OFF and DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces of condition of the air compressor Check for the compressor with a clean cloth loose hardware 3 AMWARNING If the connection to misalignment or binding of moving parts the power supply of this compressor damaged belts is damaged it must be replaced only by a qualified service technician cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation e Maintenance Schedule Following are general guidelines for
5. use replace belt cover Page 15 AONVNALNIVIN Tank Inspection 1 Follow local state and national air tank maintenance and inspection codes 2 The head and shell minimum allowable wall thicknesses for these inspections are both 0 094 each Troubleshooting Compressor does not start or restart Compressor builds pressure too slowly Compressor not building enough air pressure Overheating Tank s already pressurized Power supply not connected properly Incorrect power supply No power at outlet Thermal overload switch tripped Building power supply circuit tripped or blown fuse Compressor needs service Incorrect power supply Crankcase oil overfilled or oil too thick Working environment too cold Safety valve leaking Loose fittings Air filters need cleaning replacing 2 Check Valve needs service Compressor not large enough for job Loose fittings Hose or hose connections too narrow Crankcase oil too thick High altitude reducing air output Air filters need cleaning replacing 2 Crankcase oil too thin or incorrect type Crankcase oil level too low 4 Unusually dusty environment Unit not on level surface Disconnect power supply before service Yearly the tank must be visually inspected by a qualified inspector Every 10 years the tank must be hydrostatically inspected by a qualified inspector Possible Causes L
6. 3 Turn the Power Switch ON Air Connection Setup 1 Connect a regulator valve an inline shut off valve and a 1 4 NPT air hose to the Quick Coupler all sold separately The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Note An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly Let the unit run for 30 minutes Air will expel freely through the Coupler Turn the Power Switch OFF DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure Remove the male coupler Depending on the tool that will be used with this compressor incorporate additional components such as an in line oiler a filter or a dryer all sold separately as shown on Figure D on page 10 and Figure E on page 11 Consult air tool s manual for needed accessories SETUP CENTRALPNEUMATIC Item 93274 For technical questions please call 1 888 866 5797 Page 9 100 1e ojure Dulun Sul JO jeuondo A JPA buysnipy jv H SdSIGMIOM HUIDEWeP WO JOGA J IPA SIU A 1d jeuondo 1e ug seues d y 5 Ji Jejdnoo seseeJou jeuondo esoH Jepee 4 eseo eJ pue uonoeuuoo xoinb sepi oJg Bnid pue 1jejdno2 3 uoneouqn O0 JIP 104 jeuondo 1ojeouqn1 100 O oJnssaJd 1e sjsnl
7. IED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 18 Nipple 1 4 Close Coupling Pipe 1 2 Npt Plug 1 4 Allen Head Bolt 1 4 20X 3 4 L Hex Hd Bolt 1 4 20 X 3 4 L Tap Tight 26 Washer Flat Fender 1 1 4 Nut 1 4 20 Nylon Lock Bolt 5 16 18 X 1 L Hex Hd 4 30 Nut 5 16 Nylon Lock 8 Wire Set 33 12 3 So Bolt 5 16 18 X 2 L 33 Tubing 1 4 Od X Ft Bushing Hex 1 2 X 1 4 eter pia L Record Product s Serial Number Here lt a l m gt O m Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 18 For technical questions please call 1 888 866 5797 Item 93274 Assembly Diagram
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference GENTRALPNEUMATIG B0 5 1655 oil lubricated air compressor Visit our website at http www harborfreight com ITEM 93274 REV 14i Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents EE 2 Maintenance 14 EE apan aya a PA D a e
9. a a iL 6 Parts List and Diagram 18 UE 6 Warranty itecto tette diese 20 DESEE 12 GENTRALPNEUMATIG WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury GENTRALPNEUMATIG Page 2 For technical questions please call 1 888 866 5797 Item 93274 IMPORTANT SAFETY INFORMATION General Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Work area safety a Keep work area clea
10. afety Code S 25249 5 et seq A SAVE THESE INSTRUCTIONS CENTRALPNEUMATIC For technical questions please call 1 888 866 5797 Item 93274 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION A qualified electrician must connect the compressor to a 240VAC 60Hz power supply rated to at least 25 amps Do not use the compressor if the connector is damaged If damaged have it repaired by a service facility before use SAFETY Permanently Connected Compressors This Compressor should be connected to a grounded metal permanent wiring system or to a system having an equipment grounding conductor Symbology psi Pounds per square inch of pressure Cubic Feet per Minute flow Cubic Feet per Minute flow SCFM at standard conditions Canadian Standards Association Underwriters Laboratories Inc Alternating Current National pipe thread tapered NPS National pipe thread straight Double Insulated CENTRALPNEUMATIC Item 93274 For technical questions please call 1 888 866 5797 Page 5 Specifications 240VAC 60Hz 22A 1 5 18 NPT 50 PSI 25 PSI 60 Gallons 15 8 CFM 90 PSI 16 4 CFM 40 PSI 88 dB 3 24 oz SAE 30W non detergent Air Compressor Oil sold separately A53 V Belt Electrical Rating Air Outlet Size Shut off Air Tank Capacity Air Production Capacity Sound Level Air Pressure Oil Capacity Oil Type Belt Instructi
11. an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRALPNEUMATIC 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
12. checking the air output gauge to set the pressure 8 Make sure the air tool s throttle or switch is in the off position Connect the air tool to the air hose 9 Open the in line Shutoff Valve 10 Use the air tool as needed 11 After the job is complete turn the Power Switch OFF 12 Close the in line Shutoff Valve 13 DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure 14 Turn the Moisture Drain at the bottom of the Tank two turns to release any built up moisture and the internal tank pressure Close the Drain after moisture has drained out Do not remove the Moisture Drain 15 Clean then store the Air Compressor indoors Item 93274 Emergency Depressurization If itis necessary to quickly depressurize the Compressor turn the Power Switch OFF Then pull on the ring on the Safety Valve to quickly release stored air pressure Automatic Shut off System 1 Ifthe Compressor automatically shuts off before reaching its normal cutoff pressure a Shut off all tools b Wait until the Compressor cools down about 10 minutes c If the unit does not start up again on its own press the Reset Button to start the compressor Reset Button Figure G Reset Button e N Figure F Safety Valve d Resume operation Possible causes of repeated automatic shut off of the compressor are a An air leak or open hose causing the compressor
13. e Moisture Drain Page 14 For technical questions please call 1 888 866 5797 Item 93274 Oil Maintenance Check the oil periodically for clarity Replace oil if it appears milky or if debris is present or every 6 months or 100 operation hours whichever comes first Replace the oil more frequently if compressor is used in harsh environments such as high heat or high humidity CAUTION TO PREVENT INJURY FROM BURNS Allow Air Compressor to cool before changing the oil 1 Place a container under the Oil Drain Bolt 5 2 Unthread the Breather to allow air flow into the Pump 3 Remove the Oil Drain Bolt allowing the oil to drain into the container T 4 When the oil is completely drained from the Pump replace the Oil Drain Bolt Air Filter Maintenance Check the Air Filter weekly to see if it needs replacement Fill the Pump with new SAE 30W non detergent Air Compressor Oil to the FULL level on the Oil Sight Glass 24 oz Rethread and tighten the Breather Discard the old oil according to local state and federal regulations Replace the filter more often if compressor is used in dirty environments 1 Remove the Cover 3 2 Remove the Air Filter 4 Replacing the V Belt AWARNING TO PREVENT SERIOUS INJURY FROM AUTOMATIC OPERATION DISCONNECT and TAG OUT the compressor s 3 power source turn the switch off and relieve all air pressure before opening the Belt Guard 1 Unlatch the fasteners and
14. el surface Moisture in Too much moisture in air Install inline air filter dryer and or relocate discharge air to less humid environment Safety Valve pops Safety valve needs service Pull on test ring of safety valve If it still pops replace Air leaks from Loose fittings Reduce air pressure then check all fittings with a soap pump or fittings solution for air leaks and tighten as needed Do not overtighten Air leaks from tank Defective or rusted tank Have tank replaced by a qualified technician Drain moisture from tank daily to prevent future corrosion Oil in discharge 1 Crankcase oil too thin or 1 Drain oil and refill to proper level with recommended oil air or high oil crankcase overfilled with oil consumption 2 Unit not on level surface 2 Reposition unit on a level surface 3 Crankcase vent clogged 3 Clean Crankcase vent Follow all safety precautions whenever diagnosing or servicing the compressor Disconnect power supply before service MAINTENANCE Item 93274 For technical questions please call 1 888 866 5797 Page 17 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIF
15. ikely Solutions No problem Compressor will start when needed Check that connection is secure Check that circuit matches compressor requirements Reset circuit breaker or have outlet serviced by a qualified technician Turn off Compressor and wait for it to cool down Press reset button Resume operation Reset circuit or replace fuse Check for low voltage conditions It may be necessary to disconnect other electrical appliances from the circuit or move the compressor to its own circuit Have unit inspected by a qualified technician Check that circuit matches compressor requirements Drain oil and refill to proper level with recommended oil Move compressor to a warmer location Check that recommended oil is in crankcase Listen for air leaking from valve If leaking replace with identical valve with same rating DO NOT SEAL OR TAMPER WITH SAFETY VALVE Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Check inlet and outlet filters Clean and or replace as needed Have technician clean or replace as needed Check if accessory CFM is met by Compressor If Compressor cannot supply enough air flow CFM you need a larger Compressor Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Replace with wider hose and or hose con
16. ine components including hoses pipe connectors filters etc must be rated for a minimum working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the compressor These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This product is not a toy Keep it out of reach of children Operate unit on level surface Check oil level daily and fill to marked level if needed People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code S 25249 5 et seq WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp S
17. le liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun Risk of bursting do not adjust regulator higher than marked maximum pressure of attachment Risk of injury do not direct air stream at people or animals Do not use to supply breathing air Do not leave compressor unattended for an extended period while connected to power source DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure after working Keep compressor well ventilated Do not cover compressor during use Drain Tank daily and after use Internal rust causes tank failure and explosion Add correct amount of compressor oil before first use and every use Operating with low or no oil causes permanent damage and voids warranty Do not remove the valve cover or adjust internal components Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation Do not use the air hose to move the compressor Release the pressure in the storage tank before moving 15 16 20 21 22 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons All air l
18. maintenance checks of the Air Compressor Note The environment in which the compressor is used and the frequency of use will affect how often you will need to check the Air Compressor components and perform maintenance procedures Daily Weekly a Check oil level a Inspect Air Filter b Check for oil leaks b Inspect Breather c Make sure all nuts and bolts are tight Monthly d Drain moisture from air tank a Inspect Safety Valve e Check for abnormal noise or vibration b Check belt adjustment f Check for air leaks Every 6 months or 100 Operation Hours g Inspect belt Replace Pump oil h Wipe off any oil or dirt from the compressor To check for air leaks apply soapy water to joints while the Air Compressor is pressurized Look for air bubbles To clean the compressor surface wipe with Use SAE 30W non detergent a damp cloth using a mild detergent or mild solvent Air Compressor Oil only sold separately Draining Moisture from the Tank The Moisture Drain is located under the Tank It must be used daily to release all trapped air and moisture from the Tank Doing this will eliminate condensation and prevent tank corrosion 1 DISCONNECT and TAG OUT the 3 Open the Moisture Drain two or three turns ONLY compressor s power source turn the 4 i h When all the pressure and moisture is released switch off and relieve all air pressure close the Moisture Drain 2 Place a collection pan under th
19. n and well lit Cluttered or dark areas invite accidents b Do not operate the Compressor in explosive atmospheres such as in the presence of flammable liquids gases or dust Compressor motors produce sparks which may ignite the dust or fumes c Keep children and bystanders away from an operating compressor 2 Electrical safety a A qualified electrician must connect the compressor to a 240VAC 60Hz power supply rated to at least 25 amps b Do not expose compressor to rain or wet conditions Water entering a compressor will increase the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating this compressor Do not use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source or moving the compressor 4 Compressor use and care a Do not use the compressor if the switch does not turn it on and off Any compressor that cannot be controlled with the switch is dangerous and must be repaired Item 93274 For technical questions please call 1 888 866 5797 b DISCONNECT and TAG OUT the compressor s power source tur
20. n the switch off and relieve all air pressure before making any adjustments changing accessories or storing the compressor Such preventive safety measures reduce the risk of starting the compressor accidentally c Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it A compressor is dangerous in the hands of untrained users d Maintain the compressor Keep the compressor clean for better and safer performance Follow instructions for lubricating and changing accessories Keep dry clean and free from oil and grease Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the compressor s operation If damaged have the compressor repaired before use Many accidents are caused by a poorly maintained compressor e Use the compressor in accordance with these instructions taking into account the working conditions and the work to be performed Use of the compressor for operations different from those intended could result in a hazardous situation 5 Service a Have your compressor serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the compressor is maintained Page 3 SAFETY o gt Tl m lt Air Compressor Safety Warnings 1 12 Page 4 Risk of fire or explosion do not spray flammab
21. nections Drain oil and refill to proper level with recommended oil Higher altitudes require compressors with greater output Check inlet and outlet filters Clean and or replace as needed Drain oil and refill to proper level with recommended oil Add oil to proper level check for leaks Clean and or replace filters more often or move unit to cleaner environment Reposition unit on a level surface A Follow all safety precautions whenever diagnosing or servicing the compressor Page 16 For technical questions please call 1 888 866 5797 Item 93274 Troubleshooting cont Possible Causes Likely Solutions Compressor 1 Loose fittings 1 Reduce air pressure then check all fittings with a soap starts and stops solution for air leaks and tighten as needed excessively Do not overtighten Compressor not large enough for job Check if accessory CFM is met by Compressor If Compressor doesn t reach accessory CFM you need a larger Compressor Excessive noise Loose fittings Reduce air pressure then check all fittings with a soap solution for air leaks and tighten as needed Do not overtighten Loose or damaged belt guard Replace belt guard Crankcase overfilled with oil or oil Drain oil and refill to proper level with recommended oil is incorrect thickness or type Crankcase oil level too low Add oil to proper level check for leaks Unit not on level surface Reposition unit on a lev
22. nt at connections tighten connections Do not use the Air Compressor unless all connections are air tight the extra air leaking out will cause the compressor to operate too often increasing wear on the compressor Note As long as the Power Switch is ON the operation of the Air Compressor is automatic controlled by an internal pressure switch The Compressor will turn on automatically when the air pressure drops to 125 PSI and will turn off automatically when the air pressure reaches 150 PSI Page 12 For technical questions please call 1 888 866 5797 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 3 Route the connection to the power supply from the compressor to the grounded wall outlet along a safe path without creating a tripping hazard or exposing the connector to possible damage WARNING TO PREVENT SERIOUS INJURY AND DEATH FROM EXPLOSION Do not adjust the internal pressure switch Any change to the automatic pressure levels may cause excess pressure to accumulate causing a hazardous situation 7 Adjust the regulator knob so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Turn the knob clockwise to increase the pressure and counter clockwise to decrease pressure Adjust the pressure gradually while
23. om inadequate wiring Page 6 For technical questions Figure A Power Supply Connect incoming power here Grounding Screw Figure B please call 1 888 866 5797 Item 93274 Functions Safety Valve Wire Set Gauge Pressure Switch Drain Valve Item 93274 zu Air Filter Breather Belt Guard V Belt M Discharge Tube Motor Oil Sight Glass Oil Drain Bolt Tank Electrical Connection For technical questions please call 1 888 866 5797 Reset Button Quick Coupler SETUP Page 7 Assembly Mounting 1 WARNING To prevent serious injury 2 If not already attached thread the Air Filter and DEATH from tipping onto the side of the Cylinder Head Before use bolt the compressor to the floor using bolts and vibration rubber pads neither included The floor surface must be hard flat and level Use shims to compensate for any slight unevenness of the floor TO AVOID TANK DAMAGE DO NOT OVERTIGHTEN BOLTS Checking the Oil 1 Check the oil level before operation 3 To add oil Fill the Pump Crankcase with SAE 30W non detergent a Unthread the Breather Alp Compressor Osola Separately b Using a funnel to avoid spills pour enough
24. ons for Putting Into Use A AWARNING TO PREVENT SERIOUS INJURY FROM AUTOMATIC OPERATION Turn the Power Switch OFF and DISCONNECT and TAG OUT the compressor s power source turn the switch off and relieve all air pressure before assembling or making any adjustments to the compressor Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product WARNING A qualified electrician must connect the compressor to a 240VAC 60Hz power supply rated to at least 25 amps Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Wiring 1 A qualified electrician familiar with local electrical 230V 1 ph codes in your area must connect the compressor Full Load Amps to a power supply See Figure A Power Supply 2 WARNING Electrical connections must be properly grounded Ground connections should be connected at the grounding screw 3 WARNING To reduce the risk of electrical hazards fire hazards or damage to the compressor use proper circuit protection Your compressor is wired at the factory for operation using the voltage shown Connect the compressor to a power source with the correct breaker size 4 WARNING Do not connect to prewired posts i e the Motor 5 CAUTION Overheating short circuiting and fire damage will result fr
25. open the guard Figure H 2 Examine belt for cracks tears in the backing or other damage Replace belt if damaged according to steps below a Loosen the motor mounting bolts and slide the motor towards the other pulley as far as possible b Slide the old belt off of the smallest pulley first then remove it 4 c Put the new belt around the larger pulley first then around the smaller pulley Item 93274 For technical questions please call 1 888 866 5797 Replace with a new Air Filter Replace the Cover d Move the motor away from the other pulley until it is properly tensioned according to the directions below Tighten the motor mounting bolts Check and adjust belt tension according to the steps below Deflection Distance a Press on the center of the longest span on the belt with moderate finger pressure Then measure the deflection distance the distance that the belt moved The belt should deflect about 1 2 b If the belt deflects too much tighten belt by loosening the motor mounting bolts and moving the motor away from the other pulley slightly Secure motor mounting bolts and retest tension If the belt is too long to be properly tensioned it must be replaced c If the belt deflects too little loosen belt by loosening the motor mounting bolts and moving the motor towards the other pulley very slightly Secure motor mounting bolts and retest tension MAINTENANCE Before
26. py Joyeinbey O o58IdXJOM JO 00 Hulbewep wo uonesuepuoo pue LIP SJU A 1dJ Jey 8 JOO 0 11e sJo uuoo soH JIV V uondi soeg V 9 D nl IE gt isl g S OOL mi p suqnj uoN mg gm sjooL g Pp esuqnqd dn s Ajddnsg sry ajqeywog q ainbi4 Item 93274 For technical questions please call 1 888 866 5797 Page 10 dNLas JOO 1e AO HIP Dulun eui 404 jeuondo eA e amp A DunsnlpyJIv O e28idxJoM Hulbewep WO JOdeA J9jeM Sju9 9Jd jeuondo Je Jeuee y N 9JI JoJdnoo seseaJou jeuondo esoH Jepee1 N se 1 pue uonoosuuoo xoinb SopiAOJd Bnidq pue JejdnoD q uoneouqn oo we J04 jeuondo Jojeouqn M pororemsseidge senpv O i omj 9 0 Id3HOA Jo 00 buibeuep WO uonesuepuoo pue MIP Sjue 9Jd A oporwespeuu 3 SSoH N H osn Jo Julod oj 11e Shug pepueuulooe8J WNWIUIW z y eur uoueig 9 UejsKsuojgem ouugpol C 3 3 SAFAIES 3 soul uo2UEJq o 11e seinquisiQq pepueuuooai WNWIUIW y e eur uvulew 3 Uuononpoi uorneJglA J04 soH uonejos q eoueuejueurigpurgsAsjosuopoesSepjos 4 8 SAFA1IES O eoe dupjosseiduioo je seuoog C SiogJououv 8 uononpoi uoneJgiA pue esiou J04 sped uoneJqA V H s ool poajeouqn uoN g 3
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