Harbor Freight Tools 6 in. x 9 in. Combination Belt and Disc Sander Product manual
Contents
1. clearance between the Table and the Sanding Disc 32 Hole for Support Bar 56 Insert the round end of the Support Bar 56 into the hole on the side of the Base 68 See Figure G Put the Table Support 51 over the end of the Support Bar with the tapered side of the Table Support facing the Sanding Disc 32 and also the flat side of the Support Bar lined up with the Set Screw 67 Tighten the Set Screw 50 on the Table Support Bracket Set the Table Support Bracket as shown in Figure J page 12 Tighten the two Set Screws 97 on the side of the Base to secure the bar Item 61750 For technical questions please call 1 888 866 5797 Page 10 OPERATING INSTRUCTIONS To Install A Sanding Belt 1 CAUTION Always turn the Power Switch 64 to its OFF position and unplug the Power Cord 59 from its 110 volt electrical outlet before performing this procedure See Figure B 2 Loosen the two Knobs 107 in order to unlock the two Adjusting Nuts 108 See Figure H next page 3 Turn the two Adjusting Nuts 108 counterclockwise to allow the Sanding Belt 1 to be inserted onto the Sand Belt Frame 106 See Figure H 4 Slide the Sanding Belt 1 fully and evenly onto the Sanding Belt Frame 106 Then turn the two Adjusting Nuts clockwise to tighten the tension on the Sanding Belt See Figure H 5 Retighten the two Knobs 107 and lock the two Adjusting Nuts 108 in place See Figure H 62. Plug the Power Cord 59 into a 110 volt electrical outlet and turn the Power Switch 64 to its ON position See Figure B it Allow sufficient time for the Sanding Belt 1 to turn at full speed See Figure H 8 NOTE If the Sanding Belt 1 appears to be too loose on the Sand Belt Frame 106 turn off the machine and unplug it from its electrical outlet Then repeat Steps 2 through 7 to further increase the tension on the Sanding Belt See Figures B and H 9 Attach the Work Stop 105 to the side of the Sanding Belt Frame 106 as shown in Figure H WORK STOP 105 _ Sand in this area LOCK KNOB amp ADJUST NUT SANDING BELT FRAME SANDING BELT 1 Pa 106 KNOB 107 ADJUST NUT 108 FIGURE H Item 61750 For technical questions please call 1 888 866 5797 Page 11 To Install a Sanding Disc 1 CAUTION Always turn the Power Switch 64 to its OFF position and unplug the Power Cord 59 from its 110 volt tpg es DISC electrical outlet 22 before performing this procedure SANDING DISC PLATE See Figure B 30 Swing the Table Support 51 out of the way and remove the cover from the Dust Guard 22 as explained on page 9 Check to make sure the Sanding Disc FIGURE I Plate 30 is free of dirt oil and other debris See Figure l Remove the paper backing on the adhesive Sanding Disc 32 and stick the Sanding Disc firmly and evenly onto the Sanding Disc Plat
3. free periods each day of work Grip workpiece as lightly as possible while still Keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 Page 6 PRODUCT FEATURES NOTE Prior to assembling and operating the Belt Disc Sander it is important to familiarize yourself with all of the machine s major components Failure to do so may result in personal injury and or damage to the machine and workpiece being sanded See Figure B and refer to the Operating Instructions section in this manual 9 SANDING DISC 32 MITER GAUGE KNOB ADJUST NUT 39 ASSY 38 WORK STOP 6 SANDING BELT 1 SWITCH SIDE STAND SUPPORT 76 FRAME 85 FIGURE B ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 17 To Assemble the Stands Frames and Upper Bracket Is With assistance position the two Side Stand Supports 76 upright on the floor and parallel to one another See Figure C 2 Place the end of one Frame 85 on the inside edge of one Side Stand Support 76 and align the two mounting holes on the end of the Frame with the two lower mounting holes on the Side Stand Support See Figure C 3 Secure the Frame 85 to the Side Stand
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 2 MACHINERY 6 BELT amp 9 DISC COMBINATION SANDER Visit our website at http www harborfreight com REV 14d Email our technical support at productsupport harborfreight com ITEM 61750 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included PRODUCT SPECIFICATIONS Table Surface Dimensions 6 x12 Table Tilt 0 45 Degrees Work Table Options For Sanding Disc or
5. Sanding Belt Use Belt Size 6 x48 Disc Size 9 Diameter PSA Type Belt Speed 1400 FPM Disk Speed 1800 RPM Weight 121 Ib T Intertek 4005911 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Item 61750 For technical questions please call 1 888 866 5797 Page 2 IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Item 61750 KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locatio
6. Support 76 using two Bolts 77 two Washers 83 and two Nuts 84 See Figure C 4 Repeat Steps 1 2 and 3 to connect the other end of the Frame to the remaining Stand See Figure C Item 61750 For technical questions please call 1 888 866 5797 Page 7 5 To connect the remaining Frame 85 to the two Side Stand Supports 76 follow Steps 1 2 3 and 4 See Figure C WASHER 89 NUT 90 hidden STAND SUPPORT 76 SCREW 77 WASHER 83 NUT 84 FIGURE C 6 Place both Upper Brackets 74 on the top edges of the two Side Stand Supports 76 and align the eight mounting holes two on each end of the Brackets with the eight mounting holes two on each end of the Side Stand Supports See Figure C 7 Secure both Upper Brackets 74 to the two Side Stand Supports 76 using eight Bolts 77 Washers 93 and Nuts 74 See Figure C 8 With assistance carefully tip the assembled Stand on its side Attach a Rubber Foot 78 to each of the Stand s four corners using four Rubber Feet four Washers 80 and four Bolts 79 Then place the Stand back in its upright position See Figure D To Attach the Base to the Upper Bracket 1 With assistance place the Base 68 of the Belt Disc Sander on top of the Upper Brackets 74 Align the four threaded mounting holes on the Base with the four mounting holes on the Upper Brackets See Figures B and D 2 From underneath the Stand secur
7. TE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly 10 11 12 13 14 15 16 For technical questions please call 1 888 866 5797 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 VAC 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Do not depress the spindle lock when starting or during operation Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Industrial applic
8. all in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state ikcnnt 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 1 888 866 5797
9. an inexpensive low quality Sanding Belt Plug the Power Cord 59 into a grounded 110 Volt electrical outlet See Figure B Turn the Power Switch 64 to its ON position and allow the Sanding Belt 1 to come to full speed for approximately ten seconds before feeding the workpiece into the Sanding Belt See Figure B Hold the workpiece firmly with both hands and carefully set it flat and level upon the Sanding Belt 1 and against the Work Stop 105 See Figure B Apply moderate downward pressure on the workpiece allowing the Sanding Belt 1 to cut without being forced Once the sanding procedure is completed remove the workpiece from the Sanding Belt 1 turn the Power Switch 64 to its OFF position and unplug the Power Cord 59 from its electrical outlet See Figure B Item 61750 For technical questions please call 1 888 866 5797 Page 15 To Perform Horizontal Sanding with the Sanding Disc 1 CAUTION Before each use inspect the condition of the Sanding Disc 32 Look for tearing excessive wear or other damage to the Sanding Disc Never use a Sanding Disc that is damaged When replacing never use an inexpensive low quality Sanding Disc 2 NOTE The Sanding Disc 32 is typically used for smaller workpieces 3 Plug the Power Cord 59 into a grounded 110 Volt electrical outlet See Figure B 4 Turn the Power Switch 64 to its ON position and allow the Sanding Disc 32 to c
10. are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 19 20 to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration
11. asher 5mm Lock Washer Switch _ 1 ST3 5X13mm Set Screw Switch Box 75 6x12mm Screw _ 8 Support 77 16x 12mm Screw 66 68 69 71 j5 For technical questions please call 1 888 866 5797 Part Description _ Qty Socket Head Bolt 80 8mm Flat Washer 4 La Hex Bolt 89 6mm Flat Washer 8 90 6mmHexNut 8 Sea Hex Bolt Set Screw 98 5mm Flat Washer 1 Pe essa Head Screw Hex Bolt Frame 108 Adjusting Nut 3AMI 12 Retaining Ring 6201ZZ Set Screw Page 18 ASSEMBLY DIAGRAM 115 Record Product s Serial Number Here Note If product has no serial number record Note Some parts are listed and shown month and year of purchase instead for illustration purposes only and are not available individually as replacement parts Item 61750 For technical questions please call 1 888 866 5797 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We sh
12. ations must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Page 5 17 18 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Item 61750 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems
13. awdust and debrisfrom the Belt Disc Sander Then use a premium quality lightweight machine oil to lubricate all moving parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Item 61750 For technical questions please call 1 888 866 5797 Page 17 Description Bearing Plate 3AMI 12 Retaining Ring 6201ZZ 6 8mm Lock Washer 2 ia ae Set Screw Head Screw Key C5 x 55 Drive Shaft 6003ZZ Washer 3AMI 17 Retaining Ring Hex Nut Set Screw Set Screw Hex Screw Set Screw 35 4mm Flat Washer 4mm Lock Washer 37 4x5mmPan 1 Head Screw Item 61750 PARTS LIST Part Description _ 6 8 x 12mm Hex Screw Head Screw Set Screw Hex Nut Pan Head Screw Head Screw Washer 1 1 5mm Flat W
14. e 30 Restore the Table Support and Dust Guard to their original positions See Figure l To Adjust the Angle of the Table 1 The angle of the Work Table 41 may be adjusted from 0 to 45 Degrees See Figure J To adjust the angle of the Work Table 41 slightly loosen the Knob 45 See Figure J Observe the Angle Gauge 42 Then raise or lower the Work Table until the desired angle of the Work Table is shown on the Angle Gauge See Figure J Once the desired angle of the Work Table 41 is obtained retighten the Knob 45 See Figure J Item 61750 For technical questions please call 1 888 866 5797 Page 12 TABLE 41 TABLE 41 To Adjust The Angle Of The Miter Gauge ae The angle of the Miter Gauge 39 may be adjusted to the right 0 to 45 Degrees and to the left O to 45 Degrees See Figure K next page 2 To adjust the angle of the Miter Gauge 39 slightly loosen the Miter Gauge Knob 38 See Figure K 3 Observe the Angle Scale on the Miter Gauge 39 Then move the Miter Gauge Body to the right or left until the desired angle of the Miter Gauge is shown on the Angle Scale See Figure K 4 Once the desired angle of the Miter Gauge 39 is obtained retighten the Miter Gauge Knob See Figure K i MITER GAUGE 39 M MITER GAUGE KNOB 38 ANGLE SCALE FIGURE K Item 61750 For technical questions please call 1 888 866 5797 Page 13 To Adjust the Sand Belt Frame
15. e the Base 68 to the Upper Brackets 74 by inserting four Bolts 86 with four Washers 87 upward through the Stand s four mounting holes Then firmly tighten the four Bolts into the four threaded mounting holes on the Base See Figure D Item 61750 For technical questions please call 1 888 866 5797 Page 8 BOLT 86 4 WASHER 87 N Bolt Pras RUBBER 79 80 FOOT FIGURE D 78 To Assemble the Pulleys Sanding Disc Plate and Table 1 2 Remove the 4 screws from the cover on the Dust Guard 22 and set aside Line up the three bolt holes on the Dust Guard 22 with the threaded holes in the End Shield 19 Place a Washer 27 over each of 3 screw holes Insert a Screw 28 into each hole and tighten See Figure E This item is packed with tape on the shafts to keep the keys in place Remove the tape from the upper shaft being careful to not lose the key FIGURE E Loosen the Set Screw 23 on the Spindle Pulley 24 Put the Spindle Pulley on the upper shaft with the smaller step on the pulley inside and with the Key 12 lined up with the slot on the Pulley Be sure the key stays in the correct position all the way through the pulley Repeat steps 3 and 4 putting the Motor Pulley 26 on the lower shaft See Figure F Screw 28 Item 61750 For technical questions please call 1 888 866 5797 Page 9 FIGURE G Carefully align both pulleys and tighten Use a flat head scr
16. er only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Grounding Instructions A AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 VAC Grounded Tools Tools with Three Prong Plugs 1 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Item 61750 3 For technical questions please call 1 888 866 5797 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether
17. ewdriver through the slot in the Dust Guard 22 to tighten the Set Screw 23 on the Spindle Pulley 24 See Figure G Use a hex key not included to tighten the Set Screw 25 on the Motor Pulley 26 Loosen the 4 Bolts 96 that hold the Motor 101 just enough to let the Motor move Move the Motor towards the Spindle Pulley enough to let the Belt 29 slip on over both Pulleys Move the Motor away from the Spindle Pulley until the Belt is tight enough so that if pushed it doesn t move more than Hold the Motor in place while you retighten the 4 Bolts 96 Spindle lt gt FIGURE F Pulley 24 Ss Motor Pulley 26 Put the Sanding Disc Plate 30 on the end of the shaft so that it s flush with the end of the Drive Shaft 13 Tighten its Set Screw 31 once again using the slot in the Dust Guard 22 See Figure G Check to make sure the Sanding Disc Plate 30 is free of dirt oil and other debris Remove the paper backing on the adhesive Sanding Disc 32 and stick the Sanding Disc firmly and evenly onto the Sanding Disc Plate 30 See Figure I page 11 11 Replace cover of the Dust Guard 22 and tighten the 4 screws Verify that the Dust Guard does not contact the Sanding Disc 32 If it does you need to adjust the Sanding Disc Plate 30 a NOTE When positioning the Work Table 41 make sure there is more than clearance but less than
18. for Vertical Sanding Loosen the two Nuts 5 on the Sanding Belt Frame 106 and with assistance raise the Sanding Belt Frame to its full vertical position Then firmly retighten the two Nuts to lock the Sanding Belt Frame in place See Figure L NUT 5 SANDING BELT FRAME 106 VERTICAL POSITION FIGURE L To Adjust the Position of the Table 1 When the Sanding Belt Frame 106 is in its vertical position the Work Table 41 should be repositioned to the front of the Sanding Belt Frame See Figure M next page To reposition the Work Table 41 loosen the two Screws 53 and remove the Work Table including the Support Bar 56 See Figure M Insert the Support Bar into the Mounting Hole and tighten the other two Set Screws 67 amp 50 See Figure M NOTE When repositioning the Work Table 41 make sure there is more than clearance but less than clearance between the Table and the Sanding Belt Frame 106 See Figure M Item 61750 For technical questions please call 1 888 866 5797 Page 14 Ti alg SANDING BELT FRAME 106 WORK TABLE END VIEW 41 SANDING SUPPORT BAR 56 SET SCREW 67 FIGURE M 97 Perform Horizontal Sanding with the Sanding Belt CAUTION Before each use inspect the condition of the Sanding Belt 1 Look for tearing excessive wear or other damage to the Sanding Belt Never use a Sanding Belt that is damaged When replacing never use
19. ions please call 1 888 866 5797 vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool Page 3 13 14 15 16 17 DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons 18 19 20 21 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutt
20. ns or expose them NAMEPLATE Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH AMPERES at full load to rain Keep work area well lighted 9 USE PROPER EXTENSION CORD Make sure KEEP CHILDREN AWAY All visitors should Your ex onslonicord Tin gaod condition be kept safe distance from work area When using an extension cord be sure to use one heavy enough to carry the current MAKE WORKSHOP KID PROOF your product will draw An undersized cord will with padlocks master switches cause a drop in line voltage resulting in loss or by removing starter keys of power and overheating Table A shows the correct size to use depending on cord length DON T FORCE TOOL It will do the job better and nameplate ampere rating If in doubt use and safer at the rate for which it was designed the next heavier gauge The smaller the gauge number the heavier the cord USE RIGHT TOOL Don t force tool or attachment to do a job for 10 WEAR PROPER APPAREL Do not which it was not designed wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 11 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use clamps ora For technical quest
21. ome to full speed for approximately ten seconds before feeding the workpiece into the Sanding Disc See Figure B 5 Hold the workpiece firmly with both hands and carefully set it flat and level upon the Work Table 41 See Figure B 6 Apply moderate inward pressure on the workpiece allowing the Sanding Disc 32 to cut without being forced T Once the sanding procedure is completed remove the workpiece from the Sanding Disc 32 turn the Power Switch 64 to its OFF position and unplug the Power Cord 59 from its electrical outlet See Figure B To Perform Vertical Sanding with the Sanding Belt 1 Adjust the Sanding Belt Frame 106 and Work Table 41 for a vertical sanding procedure See Figures L and M 2 Plug the Power Cord 59 into a grounded 110 Volt electrical outlet See Figure B 3 Turn the Power Switch 64 to its ON position and allow the Sanding Belt 1 to come to full speed for approximately ten seconds before feeding the workpiece into the Sanding Belt See Figure M 4 Hold the workpiece firmly with both hands and carefully set it flat and level upon the Work Table 41 See Figure M 5 Apply moderate inward pressure on the workpiece allowing the Sanding Belt 1 to cut without being forced See Figure M 6 Once the sanding procedure is completed remove the workpiece from the Sanding Belt 1 turn the Power Switch 64 to its OFF position and unplug the Power C
22. ord 59 from its electrical outlet See Figure B REV 14d Item 61750 For technical questions please call 1 888 866 5797 Page 16 INSPECTION MAINTENANCE AND CLEANING 1 CAUTION Always turn the Power Switch 64 to its OFF position and unplug the Power Cord 59 from its 110 volt electrical outlet before performing any inspection adjustments maintenance or cleaning 2 BEFORE EACH USE inspect the general condition of the Belt Disc Sander Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring excessively loose Sanding Belt 1 and Sanding Disc 32 and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 DAILY Sanding Belts 1 and Sanding Discs 32 must be sharp and clean to perform properly Depending on materials sanded and frequency of tool use Sanding Belts and Sanding Discs become clogged with wood particles and dull Dull Sanding Belts and Sanding Discs rub the workpiece rather than cut which results in increased friction higher temperatures and a burned workpiece As often as possible check the condition of the Sanding Belt and Sanding Disc and if necessary replace a worn Sanding Belt and Sanding Disc with a new 6 wide by 48 Sanding Belt and 9 diameter Sanding Disc 4 DAILY With a soft brush cloth or vacuum remove all s
23. the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately Page 4 Grounding Pin 125 VAC 3 Prong Plug and Outlet for up to 125 VAC and up to 15 A Sander Tool Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Tool Sander 1 2 Item 61750 Wear eye protection Support workpiece with miter gauge backstop or worktable Maintain 1 16 inch maximum clearance between table and sanding belt or disc Avoid kickback by sanding in accordance with the directional arrows The backstop is a fence near the surface that helps the operator maintain control of the workpiece and prevents the workpiece from being pulled into the machine For safety it must be adjusted very close to the sanding surface The worktable is the surface mounted close to the sanding surface that the operator rests the workpiece against to prevent it from being pulled by the sanding surface For safety it must be adjusted very close to the sanding surface The sanding belt is designed to rotate down towards the table while the disc rotates both up from the table and down towards the table Sand only on the downward moving surface of the disc sanding on the upward moving surface may result in the workpiece being thrown up and towards the operator DO NOT OPERA
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