Harbor Freight Tools 5154 User's Manual
Contents
1. electrical outlet before performing any inspection maintenance or cleaning procedures 7 Never leave the Sander unattended when it is plugged into an electrical outlet Make sure to unplug it from its electrical outlet before leaving the area 8 Do not allow children to handle or play with this product SKU 05154 PAGE 8 10 11 12 13 14 15 16 17 18 19 20 Store idle equipment When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children Do not use this product if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product Industrial applications must follow OSHA requirements Maintain this product with care Keep this product clean and dry for better and safer performance Maintenance For your safety service and maintenance should be performed regularly by a qualified technician Check for damaged parts Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replace or repair damaged or worn parts immediately Use the right tool for the job Do not attempt to force a small tool or attach ment2. force the sander to remove material faster than it was designed to cut To avoid damage to the machine allow approximately 1 16 clearance between the Sanding Belt 45 and Work Support 33 Also allow approxi mately 1 16 clearance between the Sanding Disc 12 and the Work Table 13 When sanding a large workpiece make sure its entire length is properly supported Never attempt to remove material stuck in the moving parts of the Sander while it is plugged in and running Always turn the Power Switch 30 to its OFF position and unplug the Power Cord 29 from its electrical outlet before performing any inspection maintenance or cleaning procedures 1 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Z WARNING P
3. to do the work of a larger industrial tool or attachment There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended Reduce the risk of accidental starting Make sure the Power Switch 30 is in the OFF position before plugging the Power Cord 29 into a 110 volt grounded electrical outlet Never stand on the Sander Serious personal injury can result if the machine is tipped or if a spinning Sanding Belt or Disc is contacted Prior to starting the Sander make sure all adjusting keys and wrenches are removed from the machine Before sanding turn on the Sander and check for excessively loose Sand ing Disc 12 or Belt 45 If necessary turn off the Sander and correct the problem before using Always keep hands and fingers as far away as possible from the moving parts of the Sander SKU 05154 PAGE 9 21 22 23 24 25 26 25 47 Allow the Sanding Disc 11 and Sanding Belt 45 to spin up to full speed before feeding a workpiece into them When turning off the Sander allow the Sanding Disc and Sanding Belt to slow down and stop on their own Do not press against the Disc or Belt to stop them Feed the workpiece into the Sanding Disc 12 and Sanding Belt 45 gradually and into the direction of rotation Do not attempt to
4. CT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 05154 PAGE 18 PARTS LIST Part Description Qty Part Description Qty 1 Base 1 133 Work Support i j 2 PivtBrackett 1 34 PutRodd 1 j 6 BalBeaing 2 38 j BlockPlate i 8 Bearing Cover Stee 1 40 Adjusting Spring 9 Jj Dr vePuley 1 41 J l lderRoler i Sanding Disc 6 Ring Sanding Belt 4 x 36 15 LockScew 1 47 RoundHeadSetScew 9 17__ Pont 49 HexHeadScrew 2 j 18 j SetBockk 1 50 HexHeadScew 4 j 19 _ A31 51 HexHeadScew 5 j 20 LockkScew 52 X HexHeadScrew 2 j 26 MotoPuley 1 58 HexNt 18 28 PlaeStp 1 X 60 Spingwaser 8 _ 63 HexKey i j 32 Plastic Joint OO o O OoOO NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 05154 PAGE 19 Sued 1ueurjeoej doi se AjJenpiaipur JOU pue sesodund uoneasnj 10 pue poijsi syed eulos JALON PAGE 20 SKU 05154
5. Idler Roller 41 Make sure the Sanding Belt is centered on both Rollers Then slide the Handle back to its original position IMPORTANT To avoid damage to the machine make sure there is a 1 16 gap between the Sand ing Belt and the Work Support 33 See Figures E and F 3 With the Sanding Belt 45 installed rotate the Sanding Belt a few revolutions by hand If the tracking of the Sanding Belt needs adjusting turn the Adjusting Knob 39 clockwise to make the Sanding Belt track more to the right To make the Sanding Belt track more to the eft turn the Adjusting Knob counterclockwise See Figures E and F RK X DRIVE SANDING WO IDLER SUPPORT ROLLER BELT ROLLER 33 45 41 FIGURE E FIGURE F SKU 05154 PAGE 11 To Install A Sanding Disc 1 A WARNING Prior to performing any assembly procedures make sure the Power Switch 30 is in its OFF position and the Power Cord 29 of the Sander is unplugged from its electrical outlet 2 Check to make sure the Disc 11 is free of dirt oil and other debris See Figure G 9 Hemove the paper backing on the adhesive Sanding Disc 12 and stick the Sanding Disc firmly and evenly on the Disc 11 IMPORTANT To avoid dam age to the machine make sure there is a 1 16 gap between the Sanding Disc and the Work Table 13 See Figure G SANDING FIGURE G To Adjust The Angle Of The Work Table 1 WARNING Prior to performing any assembly proced
6. LCENTRAL MACHINERY SANDER 4 BELT amp 6 DISC Model 05154 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com Copyright 2004 by Harbor Freight Tools9 All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS y y Mem Description Table Surface Dimensions 7 1 2 x 5 Table Tilt Capability Additional Features Miter Gauge Adjustable Backstop i 1 1 Sanding Disc Speed 1720 RPM Revolutions Per Minute SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 19 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible GENERAL SAFETY RULES A N WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed be
7. ained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired SKU 05154 PAGE 4 22 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools 23 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 24 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 25 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury mproperly connecting the grounding wire can result in the risk of electric shock Check with a qualfified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong fr
8. anadian Standard Association and the National Electrical Code See Figure B 2 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a SKU 05154 PAGE 6 serious drop in voltage resulting in loss of power and possible tool damage See Figure C 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C lf you are using one extension for more than tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use ra Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired b
9. ation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury SKU 05154 PAGE 3 11 12 13 14 15 16 ie 18 19 20 21 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental sta
10. ch 30 to its ON position and allow the Sanding Disc 12 to spin at full soeed before feeding the workpiece into the Disc See Figure M 6 Carefully set the workpiece flat and level upon the spinning Work Table 13 and against the Miter Guide 21 See Figure M SKU 05154 PAGE 16 ra Hold the workpiece firmly with one hand and the Miter Guide 21 with the other hand Gradually push the workpiece into the Sanding Disc 12 allowing the sanding Disc to cut without being forced See Figure M 8 Once the sanding procedure is completed remove the workpiece from the Sand ing Disc 12 Turn the Power Switch 30 to its OFF position and unplug the machine from its electrical outlet See Figure M MITER GUIDE 21 FIGURE M Make sure the Power Switch 30 is in its OFF position and the Power Cord 29 is unplugged from its electrical outlet before performing any inspection maintenance or cleaning procedures 2 Before each use inspect the general condition of the Sander Check for dam aged electrical wiring loose connections broken parts loose Sanding Disc 12 and Sanding Belt 45 and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Daily Sanding Discs 12 and Sanding Belts 45 must be sharp and clean to perform properly Depending on materials sanded and frequen
11. cy of use Sand ing Discs and Sanding Belts become clogged with wood particles and dull Dull Sanding Discs and Sanding Belts rub the workpiece rather than cut which re sults in increase friction higher temperatures and burned workpieces As often as possible check the condition of the Sanding Disc and if necessary replace a worn Sanding Disc with a new 6 diameter Sanding Disc If necessary replace a worn Sanding Belt with a new 4 x 36 Sanding Belt SKU 05154 PAGE 17 4 Daily With a soft brush vacuum or compressed air remove all sawdust and debris from the Sander Do not immerses any part of the Sander in liquid Then use a premium quality machine oil to lubricate all moving parts 5 When storing make sure to store the Sander in a safe clean and dry location PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODU
12. eople with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following A Avoid operating this product alone B Do not use this product with the Power Switch locked on C certain that this product is properly grounded A ground fault interrupt system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock D Properly maintain and inspect this product before use to avoid electric shock SKU 05154 PAGE 10 27 The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional references to the parts listed in the following pages refer to the Assembly Diagram on page 20 To Install A Sanding Belt Lh AN WARNING Prior to performing any assembly procedures make sure the Power Switch 30 is in its OFF position and the Power Cord 29 of the Sander is unplugged from its electrical outlet 2 Push the Handle 36 forward and slide the Sanding Belt 45 onto the Drive Roller 5 and
13. g With The Sanding Belt Lh CAUTION Before each use inspect the condition of the Sanding Belt 45 Look for tearing excessive wear or other damage to the Sanding Belt Never use a Sanding Belt that is damaged Plug the Power Cord 29 into the nearest 110 volt grounded electrical outlet Turn the Power Switch 30 to its ON position and allow the Sanding Belt 45 to spin at full speed before feeding the workpiece into the Belt See Figure K next page Hold the workpiece firmly with both hands and carefully set the workpiece flat and level upon the spinning Sanding Belt 45 and against the Work Support 33 See Figure K Apply moderate downward pressure on the workpiece allowing the Sanding Belt 45 to cut without being forced See Figure K SKU 05154 PAGE 14 6 Once the sanding procedure is completed remove the workpiece from the Sand ing Belt 45 Turn the Power Switch 30 to its OFF position and unplug the machine from its electrical outlet See Figure K FIGURE K To Perform Vertical Sanding With The Sanding Belt 1 Before each use inspect the condition of the Sanding Belt 45 Look for tearing excessive wear or other damage to the Sanding Belt Never use a Sanding Belt that is damaged Slightly loosen the Lock Screw 20 See Figure J Raise the Belt Frame vertically to the desired position Then retighten the Lock Screw 20 to lock the Belt Frame in place See F
14. igure J Plug the Power Cord 29 into the nearest 110 volt grounded electrical outlet Turn the Power Switch 30 to its ON position and allow the Sanding Belt 45 to spin at full speed before feeding the workpiece into the Belt See Figure L next page Hold the workpiece firmly with both hands and carefully set the workpiece flat and level upon the spinning Sanding Belt 45 and against the Work Support 33 See Figure L Apply moderate downward pressure on the workpiece allowing the Sanding Belt 45 to cut without being forced See Figure L SKU 05154 PAGE 15 8 Once the sanding procedure is completed remove the workpiece from the Sand ing Belt 45 Turn the Power Switch 30 to its OFF position and unplug the machine from its electrical outlet See Figure L POWER SWITCH 30 FIGURE L To Perform Horizontal Sanding With The Sanding Disc A CAUTION Before each use inspect the condition of the Sanding Disc 12 Look for tearing excessive wear or other damage to the Sanding Disc Never use a Sanding Disc that is damaged 2 NOTE The Sanding Disc 12 is typically used for smaller workpieces See Figure M next page 3 If necessary adjust the angle of the Miter Guide 21 Make sure to retighten the Miter Guide Knob 22 to lock the Miter Guide in place See Figure l 4 Plug the Power Cord 29 into the nearest 110 volt grounded electrical outlet 5 Turn the Power Swit
15. low may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks SKU 05154 PAGE 2 10 which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insul
16. om the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A next page 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A SKU 05154 PAGE 5 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the C
17. rting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE When using the Sanding Disc 12 firmly hold the workpiece with one hand and hold the Miter Guide 21 with the other hand When using the Sanding Belt 45 firmly hold the workpiece with both hands Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untr
18. ures make sure the Power Switch 30 is in its OFF position and the Power Cord 29 of the Sander is unplugged from its electrical outlet 2 The angle of the Work Table 13 may be adjusted from 0 to 45 degrees to allow for bevel sanding See Figure H next page 3 To adjust the angle slightly loosen the Lock Screw 15 See Figure H 4 Observe the gauge on the Angle Plate 14 Raise or lower the Work Table 13 to set the Work Table to the desired angle Then retighten the Lock Screw 15 to lock the Work Table in place See Figure H SKU 05154 PAGE 12 FIGURE H To Adjust The Angle Of The Miter Guide 1 The angle of the Miter Guide 21 may be adjusted to the right 0 to 45 degrees and to the left 0 to 45 degrees See Figure I 2 To adjust the angle of the Miter Guide 21 slightly loosen the Miter Guide Knob 22 See Figure I 9 Observe the gauge on the Miter Guide 21 Move the Miter Guide to the right or left until the desired angle is indicated on the gauge Then retighten the Miter Guide Knob 22 to lock the Miter Guide in place See Figure l FIGURE I SKU 05154 PAGE 13 To Adjust For Vertical Sanding Lh 2 Slightly loosen the Lock Screw 20 See Figure J Raise the Belt Frame vertically to the desired position Then retighten the Lock Screw 20 to lock the Belt Frame in place See Figure J LOCK SCREW 20 BELT FRAME 3 FIGURE J To Perform Horizontal Sandin
19. y a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wei areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES At Full Load Based on limiting the line voltage drop to five volts at 150 of the rated amperes FIGURE C SKU 05154 PAGE 7 SYMBOLOGY Double Insulated Canadian Standards SP Association Underwriters Laboratories Inc Volts Alternating Current OA mem 0 na No Load Revolutions xxxx min per Minute RPM FIGURE D SPECIFIC SAFETY RULES T Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Sander in areas near flammable chemicals dusts and vapors 2 Maintain labels and nameplates on the Sander These carry important infor mation If unreadable or missing contact Harbor Freight Tools for a replacement 3 Never plug the Power Cord of this product into an electrical outlet while standing on a wet or damp surface 4 Do not unplug the Sander by pulling on the Power Cord Keep the Power Cord away from heated surfaces o Use eye and breathing protection Always wear ANSI approved safety impact eye goggles and dust masks or an approved respirator 6 Always turn off the Sander and unplug the unit from its
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