Harbor Freight Tools 5 Amp Heavy Duty Tool_Free Variable Speed Orbital Jig Saw Product manual
Contents
1. 48 If product has no serial number record month and year of purchase instead Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 14 For technical questions please call 1 888 866 5797 Item 62422 weibeig Ajquessy Item 62422 For technical questions please call 1 888 866 5797 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returne2. Orbital Mode Lever 16 3 Use higher speeds to cut work pieces faster NOTICE Refer to the Blade Selection chart on page 7 to verify you are using the correct speed with the appropriate blade Otherwise blade damage can occur Figure 2 Item 62422 For technical questions please call 1 888 866 5797 Page 9 General Operating Instructions 1 Plug the Power Cord into the nearest 120 volt grounded electrical outlet 4 Allow the Saw Blade to stroke at full speed before slowly feeding it into the work piece 5 Make sure to hold the Jigsaw firmly with both hands to avoid kickback 2 Position the saw blade of the Jigsaw about Then finish making the cut 1 2 from the beginning cut line on the work piece Do not allow the saw blade to come in contact with the work piece Dust Chute 1 The Jigsaw is supplied with a Dust Chute 3 Squeeze ihe Trigger 17 t turn on the ae fora aun It is attached Jigsaw If operating the Jigsaw for an to the Dust Chute Connector located extended period of time press the Trigger at the back endof the housin Lock to lock the Trigger in its ON position 9 See Figure 4 below 2 To fasten the Dust Chute sold separately Tri Triage in place align the pins on Dust Chute with an TA slots in Connector Push Dust Chute in and turn clockwise to lock See Figure 5 below c i Dust Figure 4 Oonnector Chute Figure 5 Page 10 For technical questions please call 1 888 866 5797 Item 624
3. and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs 8 Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 1
4. type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Item 62422 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands
5. 20 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Item 62422 For technical questions please call 1 888 866 5797 Page 5 Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD LENGTH 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A on page 6 NAMEPLATE AMPERES at full load 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A Based on limiting the line voltage drop to five volts at 150 of the rated amperes 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make su
6. 22 Bevel and Metal Cutting 3 For metal cutting be sure to use a coolant such as cutting oil during use Failure to 1 Use the included Hex Key to loosen the add coolant will lead to greater blade wear Cap Screw 21 on the bottom of the If desired grease the underside of the Base Plate 19 Tilt the base allowing work piece in place of adding coolant for bevel cuts between 0 and 45 4 When finished with the Jigsaw unlock and 2 Retighten the Cap Screw once the release the Trigger to stop the Jigsaw Wait desired angle is reached until the Saw Blade stops completely Then remove the Jigsaw from the work piece 5 To prevent accidents disconnect the power cord after use Clean then store the tool indoors out of children s reach Item 62422 For technical questions please call 1 888 866 5797 Page 11 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release Trigger and unplug tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Page 12 Cleaning Maintenance and Lubrication 1 For technical questions please call 1 888 866 5797 BEFORE E
7. ACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation Inspect the Saw Blade Replace with a new Saw Blade when needed AFTER USE wipe external surfaces of the tool with clean cloth AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician Item 62422 Troubleshooting Tool will not start 1 Cord not connected Check that cord is plugged in 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Internal damage or wear 3 Have technician service tool Carbon brushes or switch for example Tool operates Extension cord too long Eliminate use of extension cord slowly or wire size too small If an extension cord is needed use shorter heavier gauge cord See Extension Cords in Grounding section on page 5 Performance Accessory dull 1 Keep cutting accessories sharp decreases or damaged Replace as needed over time Carbon brushes 2 Have qualified technician replace brushes worn or damaged Excessive noise Internal damage or wear Have technician service tool or rattling Carbon brushes or bearings for example Ov
8. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference j SSIONAL SERIES ITEM 62522 ICAGO ELECTRIGI ORBITAL JIGSAW Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible AWARNING Copyright 2014 by Harbor Freight Tools All rights reserved A g p No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Important Safety Information In this manual on the labeling and all other information provided with this product This is the saf
9. R ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Description 1 Cutting Mode Selector 2 Wring Spring 3 Steel Ball 4 Washer Board 5 Ring Dowel Left Cover 7 eft Half Housing ord Guard Power Cord 10 Cord Clip 11 Screw St4x16 12 13 Positioning Pin 14 Blade Cover 15 Guard Rod 16 Orbital Mode Level 17 Trigger 18 Square Nut M4 19 Base Plate 20 _ Washer Board 21 Cap Screw 22 Base Plate Sheath 23 Stator 24 Bearing 607Z eee si E mae 5 E Eea 8 9 10 im 12 Axle 3 14 15 16 A 18 19 20 21 22 a o o s o 4 o o o o o o olo 4 2 lt lt Record Product s Serial Number Here Note Note Description 25 Rotor 26 Carbon Brush 27 Copper Brush 28 Brush Holder 29 Bearing 608Z 30 Center Support 31 Axle Bearing K060913 5 32 Balance Plate 33 Axle 34 Slip Gutter 35 Balance Block 36 Gear 37 Washer Board 38 Washer Board 39 Guide Roller 40 Slide Rod Combination 41 Spring 42 Slide Mass 43 Speed Control Dial 44 Right Half Housing 45 Screw St4x20 46 Screw St4x38 47 Right Cover 48 Right Name Plate 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
10. al Mode Level 16 Dust Chute _ Connector Blade Cover 14 Blade Release Lever Blade 2 sold separately 1 D Roller Guide Ss Item 62422 For technical questions please call 1 888 866 5797 Page 7 Blade Installation 1 Refer to the Chart below to select the proper Saw Blade for the material being cut BLADE SELECTION AND SUITABLE SPEED Material TPI Soft Wood 6 12 i 1 2 i 2 3 4 2 4 4 2 Knife Edge 6 6 4 3 3 6 Knife Edge Page 8 For technical questions please call 1 888 866 5797 WARNING Wear ANSI approved safety goggles and heavy duty work gloves when changing blade 2 Once the proper blade sold separately is selected lift the Blade Cover 14 up to access the Blade Release Lever See Figure 1 below Blade Cover 14 Figure 1 3 Pull Blade Release Lever counterclockwise to open Blade Collet 4 With the blade teeth facing FORWARD inset blade into blade holding Collet as far as it will go WARNING Make sure blade s back edge is set against the roller guide 5 Release the blade release lever Pull on blade until blade Collet snaps blade into place Item 62422 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Sw
11. d to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PROFESSIONAL SERIES CHICAGOGELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
12. ed and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the wo
13. ention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as a dust mask non skid safety shoes a hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on Awrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approv
14. erheating Forcing tool to Allow tool to work at its own rate work too fast Accessory misaligned Check and correct accessory to fence and or table alignment Accessory dull Keep cutting accessories sharp or damaged Replace as needed Blocked motor Wear ANSI approved safety goggles and housing vents NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by 5 Eliminate use of extension cord If an extension long or small diameter cord is needed use one with the proper extension cord diameter for its length and load See Extension Cords in Grounding section on page 5 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 62422 For technical questions please call 1 888 866 5797 Page 13 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYE
15. ety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings A and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Page 2 For technical questions please call 1 888 866 5797 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep ch
16. he tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCl should also be implemented it prevents sustained electrical shock 10 11 12 For technical questions please call 1 888 866 5797 WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this
17. ildren and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Item 62422 3 Personal safety a Item 62422 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatt
18. itch of the tool off and unplug the tool from its electrical outlet before adjusting tool or installing accessories Work Piece and Work 2 The settingsare a Straight line cutting for Area Set Up plastics and mild steel 1 Designate a work area that is clean b Il Small orbit for aluminum and well lit The work area must not and hard wood allow access by children or pets to c III Medium orbit for wood plywood prevent distraction and injury and fast cutting of aluminum 2 Route the power cord along a safe route d IV Large orbit for fast cutting to reach the work area without creating a wood and plywood tripping hazard or exposing the power cord to possible damage The power cord must Adjusting Jigsaw Speed reach the work area with enough extra length to allow free movement while working 1 The Jigsaw s speed can be adjusted between 500 and 3 000 strokes per minutes 3 Secure loose work pieces using a vise or clamps not included to 2 To adjust speed turn the Speed Switch from prevent movement while working 1 the slowest speed to 6 the fastest speed See Figure 3 below 4 There must not be objects such as utility lines nearby that will present Speed Switch a hazard while working Selecting Cutting Mode 1 The Jigsaw comes with four cutting modes three cutting settings and 1 straight cutting mode To change cutting mode adjust the Orbital Mode Lever 16 See Figure 2 below Figure 3
19. re it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use C Volts Alternating Current WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet Page 6 For technical questions please call 1 888 866 5797 Item 62422 Specifications Electrical Rating 120VAC 60Hz 5A Footplate Tilt 0 45 left or right Cutting Speed 0 3000 SPM Blade Type T Shank Max Capacity 2 1 4 wood T Intertek 4006094 Instructions for Putting into Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 14 Speed Switch Trigger Lock Trigger Orbit
20. rking conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service a For technical questions please call 1 888 866 5797 Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Page 3 Jigsaw Safety Warnings 1 Page 4 Hold power tool by insulated gripping surfaces when performing an operation where cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Use clamps or another practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body leaves it unstable and may lead to loss of control Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off t
Download Pdf Manuals
Related Search