Harbor Freight Tools 45813 User's Manual
Contents
1. Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired SKU 45813 PAGE 4 22 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools 23 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 24 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 25 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the Polisher Waxer These carry impor tant information If unreadable or missing contact Harbor Freight Tools for a replacement 2 Always wear safety impact eye goggles and heavy work gloves when using the Polisher Waxer Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are availa2. size See Figure C SKU 45813 PAGE 8 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas NAMEPLATE EXTENSION CORD LENGTH AMPERES At Full Load Based on limiting the line voltage drop FIGURE C to five volts at 150 of the rated amperes Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current Amperes to No Load Revolutions xxxx min per Minute RPM SKU 45813 PAGE 9 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 14 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY AND OPERATING INSTRUCTIONS IMPORTANT Carefully inspect the condition of the accessory before use and check the accessory continually during use If any damage is noted stop immediately and replace the accessory with an undamaged one Harbor Freight Tools cannot be held responsible for damage caused by using a damaged accessory on this tool NOTE For addit
3. AS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEI THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARIS ING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE MENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 45813 PAGE 13 PARTS LIST Part Description Qty 6 StatorAssy Ji 22 Counter Weight 8 Bearing 3 ip S a2 9 Screw Bearing J2 i0 Top Housing f1 25 Pad Holder Ji fii Screw J2 Pad S d i5 Bridge Rectifier Ji d o SSS d OSA ASSEMBLY DIAGRAM 28 WAXING BONNET NOT SHOWN 29 POLISHING BONNET NOT SHOWN NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 45813 PAGE 14
4. CHICAGO A Yeii eaPOwer Tools 10 RANDOM ORBIT POLISHER WAXER Model 45813 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS UL LISTED E194601 Description Electrical Requirements 120 Volt 60 Hz Single Phase 9 Amp Start Up 65 Amp Rated load Pad Diameter Thickness 10 x 1 1 2 Oscillations Per Minute 2580 Power Switch Type Slide Accessories Waxing Bonnet Qty 1 Polishing Bonnet Qty 1 Weight 4 90 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and as sembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES AN WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA i
5. Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes SKU 45813 PAGE 2 10 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid bo
6. Pad part 26 See Figure D 8 Grip the Polisher Waxer firmly with both hands Then turn the Power Switch part 13 to its ON position and allow the Pad part 26 to rotate to its fullest speed See Figure D 9 Begin applying wax to the vehicle Apply the wax to all flat surfaces with broad SKU 45813 PAGE 10 REV 06 05 sweeping strokes in a criss cross pattern Apply the wax evenly over the surface of the vehicle and add additional wax as needed 10 After the wax has been applied to the vehicle s surface turn the Power Switch part 13 to its OFF position Then unplug the Power Cord part 14 from the electrical extension cord and unplug the extension cord from the grounded 120 volt electrical outlet See Figure D TERRY CLOTH WAXING BONNET 28 POWER SWITCH 13 _ POWER CORD 14 SYNTHETIC FLEECE POLISHING BONNET 29 PAD 26 FIGURE D 11 Remove the Waxing Bonnet part 28 from the Pad part 26 With the Waxing Bonnet in your hand apply the wax to all hard to reach areas of the vehicle such as around lights door handles under bumpers etc See Figure D 12 Allow sufficient time for the wax to dry on the vehicle 13 Place a clean Polishing Bonnet part 29 securely onto the Pad part 26 See Figure D 14 Plug the Power Cord part 14 of the Polisher Waxer into the electrical extension cord Then plug the extension cord into the grounde
7. ble from Harbor Freight Tools 3 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 4 Make sure to read and understand all instructions and safety precautions as outlined in the manufacturer s manual for the vehicle you will wax polish 5 When using a hand held power tool always maintain a firm grip on the tool with both hands to resist starting torque 6 Always keep the extension cord away from moving parts on the tool SKU 45813 PAGE 5 11 12 13 14 15 Avoid unintensional starting Make sure you are prepared to begin work before turning on the Polisher Waxer Do not force the Polisher Waxer This tool will do the work better and safer at the speed and capacity for which it was designed Do not force the rotating Pad part 26 into the vehicle being waxed polished Apply moderate pressure allowing the Pad to rotate freely without being forced When waxing polishing a vehicle do not run the vehicle in an enclosed area Carbon monoxide is a colorless odorless vapor emitted from a vehicle s running engine that may cause severe injury or death if inhaled Never lay the Polisher Waxer down until the Rotating Pad part 20 has com
8. d 120 volt electrical outlet See Figure D 15 Hold the extension cord over your shoulder to keep the cord out of the way 16 NOTE Always start and stop the Polisher Waxer while it is held firmly against the surface of the vehicle Failure to do so may result in the Polishing Bonnet part 29 being thrown from the Pad part 26 See Figure D SKU 45813 PAGE 11 17 Grip the Polisher Waxer firmly with both hands Then turn the Power Switch part 13 to its ON position and allow the Pad part 26 to rotate to its fullest speed See Figure D 18 Begin polishing the vehicle by lightly buffing off the wax residue in a circular pattern Continue polishing until all the wax residue is removed 19 After the wax has been removed from the vehicle s surface turn the Power Switch part 13 to its OFF position Then unplug the Power Cord part 14 from the electrical extension cord and unplug the extension cord from the grounded 120 volt electrical outlet See Figure D 20 Remove the Polishing Bonnet part 29 from the Pad part 26 With the Polishing Bonnet in your hand remove the wax from all hard to reach areas of the vehicle such as around lights door handles under bumpers etc See Figure D INSPECTION MAINTENANCE AND CLEANING A Z WARNING Make sure the Power Switch part 13 of the Polisher Waxer is in its OFF position and that the tool is unplugged from its electrical outlet before pe
9. dy contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury SKU 45813 PAGE 3 Te 13 20 21 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Pow
10. e following illustration See Figure A FIGURE A SKU 45813 PAGE 7 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 4 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B 5 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B EXTENSION CORDS ie Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord
11. e to a complete stop The Rotating Pad can grab the surface and pull the tool out of your control Make sure the vehicle being waxed polished is free from burrs and any other foreign matter which could damage the tool Never leave the Polisher Waxer unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Always unplug the Polisher Waxer from its electrical outlet before perform ing and inspection maintenance or cleaning procedures A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq A WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause int
12. er Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean
13. erference or failure of the pacemaker SKU 45813 PAGE 6 WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualfified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in th
14. ional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 14 i CAUTION Always make sure the Power Cord part 14 of the Polisher Waxer is unplugged from its electrical outlet prior to making any adjustments to the tool 2 Place a clean terry cloth Waxing Bonnet part 28 securely onto the Pad part 26 See Figure D next page 9 NOTE Prior to waxing polishing a vehicle make sure it s surface has been thor oughly cleaned and is free of dust dirt oil grease etc 4 Apply about two tablespoons of wax not included evenly on the terry cloth Waxing Bonnet part 28 Do not apply the wax directly to the surface of the vehicle The amount of wax needed will vary according to the size of the vehicle being waxed NOTE Avoid using too much wax For additional applications of wax to the Waxing Bonnet reduce the amount of wax The Waxing Bonnet will not absorb as much wax in subsequent applications See Figure D 5 Plug the Power Cord part 14 of the Polisher Waxer into an electrical extension cord not included Then plug the extension cord into a grounded 120 volt electrical outlet See Figure D 6 In order to keep the extension cord out of the way hang it over your shoulder 7 NOTE Always start and stop the Polisher Waxer while it is held firmly against the surface of the vehicle Failure to do so may result in the Waxing Bonnet part 28 being thrown from the
15. rforming any inspection maintenance or cleaning procedures 2 BEFORE EACH USE inspect the general condition of the Waxer Polisher Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem cor rected before further use Do not use damaged equipment 3 The most common error when waxing polishing a vehicle is applying too much wax If the Pad part 26 becomes saturated with wax polishing will be more difficult and will take longer Applying too much wax may also reduce the life of the Pad If the Waxing Bonnet part 28 continually comes off the Pad during use too much wax may have been applied 4 Remove the Waxing Polishing Bonnets part 28 29 from the Pad part 26 when the Waxer Polisher is not in use This will allow the Pad to dry and retain its original shape 5 To prolong Pad part 26 life and shape store the Waxer Polisher with the Pad face up SKU 45813 PAGE 12 6 The Waxing Polishing Bonnets parts 28 29 may be machine washed in cold water with detergent Then machine dry the Bonnets at medium heat 7 Use only a clean cloth and mild detergent to clean the body of the Waxer Polisher Do not use solvents Do not immerse any part of the tool in liquid PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR H
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