Harbor Freight Tools 44829 User's Manual
Contents
1. Any mechanical part including a pivot or threaded rod may be lightly sprayed with a silicone or graphite lubricant which will not hold or collect the metal filings left from a job 3 Every 500 Hrs replace the Carbon Brush 67 Remove the Brush Cap 68 and take out the Carbon Brush 67 Replace and tighten the Brush Cap 68 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 44829 Page 5 REV 04 02 Parts List 10 Stop Washer 28 72 nN ii PPI ode Movable Splint a ii i i AntELoose Nut M8 PR ee med 1000 o Hier m Flat Washer 26 d a Flat Scraw 28 i SICH d Stop Washer 25 cS alwlo hutt zlalelele ml alge g 7 eh Lach ah ima NE ES En Rn zle s els aja2. PE a gt CH n PACS Fit Lach ech ai ih aM iting Equipment Screw MS x 15 SKU 44829 Page 6 REV 04 02 Assembly Drawing 88 416 N 418 gt NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 44829 Page 7 REV 04 02 YHYE29 SWITCH Mr ANT LOH HIV SN ue O
3. 10 and lift Small Cover 109 out of the way Using the Wrench 91 remove the Hex Screw 23 reverse thread Stop Washer 22 Flat Washer 21 and the Flange 20 Set the blade on the arbor and replace the hardware Do not overtighten Move Small Cover 109 back in place and tighten Screw 110 B Check that the Upper Shield 12 and Lower Shield 30 are in place C The Cut Off Saw must be located on a level flat workbench that is solid and able to support the weight of the tool and workpieces The workpiece must be secured in a vise or with clamps vise assembly included D Always wear ANSI approved impact safety goggles 1 Disconnect the Chain 72 allowing the blade assembly to lift The chain is only used for transporting the tool Make sure the saw has cooled for 3 5 minutes before latching or unlatching the Chain 72 to avoid burning yourself on the hot blade 2 Loosen the Vise 82 on the vise assembly and position workpiece Tighten the Vise 82 3 Make sure the blade is clear to rotate freely 4 Press the power Switch 33 Allow blade to reach full speed 5 Lower the Handle 35 slowly and contact the workpiece with very little pressure Let the blade do the work If the blade begins to slow back off as you are exerting too much pressure Caution The Lower Shield 30 and Small Cover 109 must always be in place Both of these blade guards must be in place when the tool is being used 6 T
4. CHICAGO Te il Power Tools 14 CUT OFF SAW Model 44829 Blade Sold Separately ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2001 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement paris please call 1 800 444 3353 Specifications 1500 Approx 3400 14 Not Included 1 Arbor 35 6 Lbs 18 1 2 x 10 1 2 Vise Assembly and Spanner Wrench Included Recommend using 525 Cut off Wheel not included 14 Diameter 1 8 Thick ness 30 Grit This is an aluminum oxide wheel designed for general purpose usage For cutting masonry recommend 44815 Cut off Wheel not included 14 1 8 Thickness Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be fol lowed to reduce the risk of personal injury and damage to equipment Read all in
5. ol for a purpose for which it was not intended Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the tool Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool This tool requires use of an extension cord of 0 to 12 amps capability up to 50 feet with wire si
6. structions before using this product 1 Avoid working alone If an accident happens an assistant can bring help 2 Keep work area clean Cluttered areas invite injuries 3 Observe work area conditions Don t expose to rain Keep work area well lighted 4 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 5 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair SKU 44829 Page 2 REV 09 01 REV 11 01 16 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear an ANSI approved face shield when producing metal filings Do not overreach Keep proper footing and balance at all times Do not reach over or across electrical cables or frames Maintain tools with care Inspect tool cords periodically and if damaged have them repaired by an authorized technician Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this to
7. urn off the power and unplug the tool before removing workpiece Never leave the tool running unattended SKU 44829 Page 4 REV 04 02 Miter Cuts For Miter Cuts you must use the Vise 82 The Vise Stop has a Fixed Splint 100 for this purpose Loosen the Vise Stop by slightly loosening each bolt and align the scale to your desired angle Tighten the bolts Carefully set the workpiece into the Vise 82 without disturbing the setting Steel Cutting Capacities Note Use an aluminum oxide wheel for Steel Pipe 4 Dia x 1 4 Wall Thickness cutting ferrous material i e angle iron Angle Iron 4 x 4 x 1 2 Thickness conduit pipe etc Use masonry wheels to Solid Steel 1 1 2 Dia cut masonry stone brick aggregate etc Maintenance Warning Remove the electrical plug from the outlet before maintaining the Saw 1 Wearing gloves carefully clean any excess metal filings that accumulate on the saw vise assembly or motor housing 2 To keep looking like new use an automotive wax to polish the metal Base 87 3 Check blade for wear replace at the first sign of any tears or cracks 4 Periodically check power cord for wear or tears If necessary have a qualified technician replace it 5 Never use chemicals or solvents to clean the Saw Lubrication 1 The motor bearings are permanently lubricated at the factory Do not attempt to work on the motor the tool should be serviced by a qualified technician 2
8. ze rated at 14 AWG Longer extension cords require larger size wire If you are using the tool outdoors use an extension cord rated for outdoor use signified by WA on the jacket Maintenance For your safety maintenance should be performed regularly by a qualified technician Note Performance of this tool if powered by line voltage may vary depending on variations in local line voltage Extension cord usage may also affect tool perfor mance SKU 44829 Page 3 Warning The warnings cautions and instructions discussed in this instruc tion manual cannot cover all possible conditions and situations that may oc cur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Unpacking When unpacking check to make sure the parts listed on page 6 are included If any parts are missing or broken please call Harbor FreightTools at the num ber on the cover of this manual Operation Warning Unplug the power cord while setting up the saw and workpiece Do not plug in until ready to cut Note Steel Capacity Cutting Chart found on page 5 of this manual Warning This Cut Off Saw is designed to cut iron metal Do not cut wood brick aluminum or magnesium tool damage and or personal injury could occur Before using the saw always check the following A Make sure the blade not included is securely attached Loosen Screw 1
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