Harbor Freight Tools 42696 User's Manual
Contents
1. Filling the Pump Reservoir Hydraulic Fluid When filling the pump reservoir make certain to use a high quality hydraulic fluid The fluid should be changed at every 300 hours of use Step 1 Clean the area around the filler cap to remove all dust and grit Step 2 With the Jack Handle 19A in place turn the Jack Handle 19A counterclockwise This will retract all cylinders to their return position Step 3 Remove the Filler Plug 33B Measure the level of fluid in the tank visually Using a clean funnel with a filter fill the Reservoir 29B with hydraulic fluid up to the top Replace the Filler Plug 33B 42696 Page 5 Bleeding the System If any air becomes trapped in the system during initial connections or at a later time the following steps should be taken to bleed the system Note Air in the system will cause the ram to rise and fall as the handle is pumped If the ram does not fully extend add oil through the Filler Plug 33B Step 1 Place the Jack Handle 19A on the Release Valve Open the Release Valve 4B by turning the Jack Handle 19A counterclockwise Step 2 Open the Filler Plug 33B on the side of the jack Step 3 Pump the Jack Handle 19A rapidly several times Step 4 Close the Release Valve 4B by turning the Jack Handle 19 fully clockwise Test the function of the jack and repeat if necessary EN Ae andle Sleeve 27B Release Plastic Cap Valve 4B Safety Valve 12. reduce the risk of personal injury and damage to equipment Read all instructions before using this product 1 Keep work area clean Cluttered areas invite injuries 2 Keep children away Children must never be allowed in the work area 3 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 4 Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity 5 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed Do not modify this tool and do not use this tool for a purpose for which it was not intended 42696 Page 2 6 Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists 7 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair 8 Stay alert Watch what you are doing use common sense Do not operate a
3. EICENTRAL HYDRAULICS MINI LOG SPLITTER 6 TON Litele 3142696 ASSEMBLY amp OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web Site at www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Revised cover page 04 06 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No Purchase Date SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly Technical Specifications Tool Name Log Splitter Mini 6 Ton Item Number 42696 Log Capacity 27 Long 8 Diameter Overall 14 7 8 L x 15 1 8 W x 44 3 8 H Handle Length 12 Cylinder Capacity 6 Ton Cylinder Hydraulic Length 8 Base Rails 0 160 Angle Iron Base Support 0 112 Mild Steel Cutter Support 0 312 Mild Steel Uprights 0 125 Retaining Pins 0 390 OD x 2 1 2 L Weight 34 LBS IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT Safety Warnings and Precautions WARNING When using product basic safety precautions should always be followed to
4. OB DO NOT ADJUST Figure 2 Step 5 Replace the Filler Plug 4998 Caution When not in use make sure pressure is released by turning the Jack Handle fully counterclockwise This will prolong the life of the Log Splitter Operating the Log Splitter Note Make sure the Release Valve 448 is turned fully clockwise to the closed position Step 1 Make certain that the maximum length of each log to be split does not exceed 27 If the log exceeds this length it must be cut to no longer than 27 The logs diameter is not to exceed 8 Step 2 Place the Log between the Jack Support 1A and the Blade Assembly 44 Step 3 Insert the Jack Handle 19A into the Handle Sleeve 27B see Figure 2 The Jack Handle must fit into the Handle Sleeve 27B firmly Turn the Jack Handle 19A until you feel it slide securely into place Step 4 Pumping the Jack Handle 19A up and down will raise the Jack Support up to the Blade Assembly 4A until the log is split Warning Keep clear of the area surrounding the log while it is being split Be alert to falling sections of the log as it is split Keep spectators well clear of the work area while the Log Splitter is being used Step 5 Once the Log is split slowly release the Release Valve 4B by turning counterclockwise and remove the pieces from the Log Splitter back the Blade Assembly 4A off of the log turn the Jack Handle 19A counterclockwise This will release the pressure and l
5. in place with Hex Nut 18A Insert Lock Pin 22A down through Hydraulic Jack 6A and through Base Support Assembly 9A Insert Hair Pin Clip 20A through Lock Pin 22A to secure in place Do not open the Release Valve 4B when the Log Splitter is supporting a load Page 4 Hex Head Bolt 17A Lower Frame Assembly 3A Supporting Plate 7A Lock Pin 22A Hair Pin Clip 20A Base Support Assembly 9A Mounting The Base Assembly 5 will accept 3 8 Bolts not included Step 1 Set the Log Splitter firmly on its mounting surface Warning The Log Splitter must be securely mounted to a work surface prior to use Step 2 Make certain that you can operate the Jack Handle 19A comfortably Step 3 Mark the surface through the two holes located at the far ends of the Base Assembly 5A Step 4 Remove the Log Splitter from the surface to be mounted Drill holes through the marked locations Step 5 Mount the unit using four bolts lock washers washers and nuts in that order sold separately Operation When operating your Log Splitter it may be helpful to refer to each of the operational Figures as well as to the Parts List and Assembly Diagram located on the last pages of this manual Never force the tool or attachment to do the work of a larger industrial tool It is designed to do the job better and more safely at the rate for which it was intended Do not exceed the tools maximum capacity
6. Bolt 17A through the Base Support Assembly 09A then through a Bushing 8A and out through the second Base Support Assembly 09A Secure in place with Hex Nut 18A see Figure 3 Thread a Hex Nut 10A onto each Hook Screw 11A and thread the Hook Screws up into the bottom of Jack Support 1A Also thread a Nex Nut 10A onto the Hook Screw as it protrudes up through the Base 1B See Assembly Diagram Page 8 Connect a Spring 12A between each Hook Screw 11A and Bushing 8A Adjust each Hook Screw so that tension is equal for both Springs 12A Once properly adjusted tighten the Hex Nuts 10A below and above the Base 1B against the Base 1B Attach each Base Assembly 5A and Supporting Plate 7A to the Lower Frame Assemblies 3A Place two Supporting Plates so that the hole in the end lines up with the hole in the Lower Frame Assembly 3A the Supporting Plates 7A will have to overlap Insert Hex Head Bolt 16A through the Supporting Plates and through the Lower Frame Assembly 3A and hand tighten on Hex Nut 18A see Figure 3 Repeat for second side Secure the other end of each Supporting Plate 7A to one end of the Base Assembly 5A as in Figure 3 Insert Hex Head Bolt 415A and tighten on Hex Nut 18A Tighten Hex Nut 18A from Step 5 Repeat for second side Insert Hex Head Bolt 416A through the middle hole in the Base Assembly 5A and through the Lower Frame Assembly 3A secure
7. k to make sure the following parts are included If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 Parts List Part Description Quantity Part Description Quantity 1A Jack Support 1 12A Spring 2 2A Upper Frame Assembly 2 13A Support Pin 10 mm x 40 2 3A Lower Frame Assembly 2 14A Support Pin 10 mm x 60 2 4A Blade Assembly 1 15A Hex Head Bolt M 10x20 4 5A Base Assembly 1 16A Hex Head Bolt M 10x50 4 6A Hydraulic Jack 1 17A Hex Head BotM 10x60 6 TA Supporting Plates 2 18A Hex Nut M 10 14 8A Bushing 2 19A Jack Handle 1 9A Base Support Assembly 1 20A Hair Pin Clip 50 mm 4 10A Hex Nut M8 4 21A Hair Pin Clip 25 mm 1 11A Hook Screw M 8 x 90 2 22A Lock Pin 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 42696 Page 7 Assembly Diagram Main Q Parts List A 20 ry J 9 9 oo OF 000800 42696 Page 8 Parts List Part Description Base Ball 1 4 Seal Release Valve Ball 1 4 Spring Plunger Spring Safety Valve Screw Safety Valve O Ring Plastic Cap Safety Valve Cotter Pin Pin Cap Washer Cylinder O Ring Cup Seal Ram Piston Quantity Part ee 18B Description Ram Washer Pump Cylinder Cup Seal Back Up Ring O Ring Pump Plunger Handle Rubber Handle Handle Sleeve Packing Reservoir Reservoir Packing Re
8. ny tool when you are tired 9 Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function 10 Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools 11 Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool 12 Observe area conditions Do not use product in damp or wet locations Do not expose to rain 13 Do not overreach Keep proper footing and balance at all times Do not reach over or across the Log Splitter Never place hands or feet between the log and splitter wedge or between the log and ram during the forward or reverse stroke 14 Never leave the product unattended while in operation 15 Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before operating 16 Never place your hands or other body parts near a hydraulic fluid leak Never check for a leak with your hands or other body parts High pressure fluid can be forced under your skin resulting in serious injury 17 Ne
9. ower the Hydraulic Jack step 6 Continue the preceding steps until all logs have been split 42696 Page 6 Maintenance CLEANING After every use wipe down the Log Splitter to remove any tree sap or dirt that has accumulated during use This will extend the use of the Log Splitter Keep machined parts lightly greased Prevent wood dust and debris from accumulating on the Log Splitter STORAGE Childproof the machine and work area Make sure to use padlocks not included and to secure the Log Splitter after operation IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THE TOOL PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR THE DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Unpacking UNPACK AND CHECK CONTENTS When unpacking your Log Splitter chec
10. p 9 Warning 42696 Slide the Blade Assembly 4A onto the Upper Frame Assembly 2A Line up the holes in the Blade Assembly 4A with those in the Upper Frame Assembly 2A Insert one Support Pin 14A through each set of holes With the Support Pin completely through the Blade Assembly 4A and Upper Frame Assembly 2A insert a Hair Pin Clip 20A through each Support Pin 14A see Figure 1 below Slide the Upper Frame Assembly 2A onto the Lower Frame Assembly 3A Insert one Support Pin 13 through each set of holes Once the Support Pin 13 is fully through both the Upper Frame Assembly 2A and the Lower Frame Assembly 3A insert a Hair Pin Clip 20 through each Support Pin 13 Upper Frame Assembly 2A Hair Pin Clip 20A W Blade Assembly 4A Support Pin 14A Attaching the Base Figure 1 To attach the two Base Support Assemblies 9A to the Lower Frame Assemblies 3A set one Base Support Assembly 9A on each side of the Lower Frame Assemblies as in Figure 3 There are 3 Hex Head Bolts 17A on each side For each side insert two of the Hex Head Bolts 417A through the Base Support Assembly 9A through the Lower Frame Assembly 03A and through the other Base Support Assembly see Figure 3 Secure in place with two Hex Nuts 18A on each side To the inside of each Lower Frame Assembly there is another hole in the Base Support Assembly Into this hole insert a Hex Head
11. servoir Top Nut O Ring Filler Plug Filter Note Some parts are listed and shown for illustration purposes only and are not available 42696 individually as replacement parts Assembly Diagram Jack Parts List B Quantity MA Page 9
12. ver attempt to split two logs on top of each other Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Warning This product contains or produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Assembly Your Log Splitter will require complete assembly prior to operation It is important that you read the entire manual to become familiar with the unit BEFORE you use the Log Splitter Before assembling your Log Splitter be sure that you have all parts described in the Parts List When assembling your Log Splitter it will be helpful to refer each of the operational Figures as well as to the Parts List and Assembly Diagram on the last pages of this manual Assemble attachments based on the intended use of the Log Splitter Mounting Surface The mounting surface must be flat level and capable of supporting the weight of the Log Splitter combined with the materials to be split 42696 Page 3 The following part numbers correspond to Parts List A Step 1 Step 2 tep 1 o tep 2 D p jD gt tep 5 tep 6 Step 7 Step 8 Ste
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