Harbor Freight Tools 40208 User's Manual
Contents
1. 4 Raise the Top Housing 4B and lock it in the up position by tightening the Lock Stop 6 Remove the two screws holding the Grinding Wheel Cover 11B Set the cover aside Unscrew the Grinder Lock Cap 9 that holds the Grinding Wheel 8 in place Install the new wheel on the Grinding Wheel Base 7 making sure it fits properly Note Do not use a grinding wheel if it is chipped cracked or worn You can check if the wheel has cracks not visible to the human eye by hanging it up by the central hole and tapping it with a non metal object ie screwdriver handle If it is in good condition it will produce a metallic sound A dull sound indicates a crack or break 5 6 7 8 Replace the Grinder Lock Cap 9 Replace the Grinding Wheel Cover 11B Release the Lock Stop 6 and lower the Top Housing 4B Never operate tool without the Grinding Wheel Cover in place AURE FIGURE 4 _ Grinding Wheel Cover 11B Grinding Wheel 8 Lock Stop 6 Grinder Lock Cap 9 SKU 40208 For technical questions please call 1 800 444 3353 Page 5 Operation Warning Always unplug the unit while adjusting chain to be sharpened Refer to the Assembly Drawing on page 10 and the various photographs Note Raise the Top Housing 4B while adjusting the chain S Clean the chain before sharpening Wash it with a nonflammable solvent Do not use gasoline Dry the chain 2 Lift up the Chain Stop 23 and secure the chain2. of the teeth set FIGURE 11 for your current angle turn off the machine by pushing the Switch 5B and unplugging the unit See FIGURE 11 6 Loosen the Lock Wheel 18 and reset the angle so that the first tooth that hasn t been sharpened is positioned against the Chain 4 n r j i i i y 1 r 7 Li a Stop 23 and locked in as explained on page 6 e 7 As you did with the first half of the chain be sure to lower the Top Housing 4B so that the Grinding Wheel 8 skims the chain tooth and lock it in place See page 6 Follow all of the steps on page 6 double checking everything before you plug in the machine and turn it on again c eee p i i 7 z 3 u Ped F i B i d i ai Lock Wheel 18 Remember to turn off the machine and unplug it if you need to make any adjustments 8 After you repeat all of the steps under Sharpening on page 7 your chain is ready to be mounted on your saw Maintenance 1 Keep the Sharpener clean and free of dust metal debris and dirt 2 Check the Grinding Wheel before each use to make sure it isn t damaged Do not use a grinding wheel if it is chipped cracked or worn You can check if the wheel has cracks not visible to the human eye by hanging it up by the central hole and tapping it with a non metal object ie screwdriver handle If it is in good condition it will produce a metallic sound A dull sound indicates a crack or break
3. 3 Replace the Grinding Wheel when it grinds down to a diameter of 3 inches SKU 40208 For technical questions please call 1 800 444 3353 Page 8 Parts List earing wing Arm hain Stop nsion Spring etaining Ring wer Knob IN k O1 UJ 3 Washer 2 3 T 7 lt Switch Circuit Board 7 T8 197 e Chain Mounting Assembly 39 is only available as a set It includes a part numbers with asterisks Part numbers with asterisks 19 through 36 are not available individually ii Part Part Description 0 1B 5B 6 2 3 4 i aS et gt gt PLEASE READTHE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI FIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO NOTE Some parts are listed and shown for illustration purposes only and are not available indi vidually as replacemen
4. 44 3353 Page 2 10 11 12 14 15 16 17 18 19 Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Avoid unintentional starting Be sure the switch is in the Off position when not in use and before plugging in Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harb
5. CHICAGO Jf Yejis e Power Tools ELECTRIC CHAINSAW SHARPENER Model 40208 ASSEMBLY and OPERATING INSTRUCTIONS ila 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 E Specifications Motor 115 V 75A Load Direct Drive 4200 Vise Capacit 0 80 to 0 50 Table Vise Angles 35 Degrees Right to Left Arbor Diameter r 7J Wheel Dimensions 4 1 4 Dia x 1 8 Thick Overall Dimensions 9 W x 10 L x 12 1 8 H Weight 4 85 Lbs Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to re duce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Obser
6. e grinding wheel with your hands even if you are wearing safety gloves The wheel will cut through gloves and your hand causing serious injury 9 Never operate tool without the Grinding Wheel Cover in place 10 Replacement grinding wheel listed speed must meet or exceed RPM rating of the tool Warning This machine is designed to sharpen chainsaw chains Do not attempt to sharpen any other tools and do not attempt to grind any other objects Unpacking When unpacking check to make sure the parts listed on page 9 are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Assembly 1 When installing the sharpener on a workbench make sure that the Lock Wheel 18 is accessible as shown in the mounting picture in FIGURE 1 2 Bolt bolts not included the unit directly to the workbench through the two 1 4 holes on the Base 17 The workbench must have a solid surface capable of supporting the weight of this product the workpiece and assorted tools See FIGURE 2 FIGURE 1 FIGURE 2 1 4 Hole Lock Wheel 18 with Bolt Base 17 SKU 40208 For technical questions please call 1 800 444 3353 Page 4 Warning Always unplug the unit before changing grinding wheels or when making any adjustments to the Sharpener Mounting a Grinding Wheel Refer to the Assembly Drawing on page 10 and FIGURE 3 and FIGURE 4 below 1 2 3
7. in the Sliding Guides 31 See FIGURE 6 3 Lower the Chain Stop 23 so that it is positioned on the tooth cutter you want to start with See FIGURE 5 PAURES FIGURE 6 Tip of Chain Stop positioned against tooth Chain Stop 23 Lock Nutt foc Lock Wheel 18 Angle Gauge Sliding Guides 31 Lower Knob 26 4 See FIGURES 5 amp 6 Loosen the Lock Wheel 18 to allow entire housing to turn Rotate the housing to match the degree of angle you need on the Angle Gauge Chains come in various sizes with varying degrees of sharpening angles Check with your chain manufacturer s manual to determine what degree you need to sharpen at Once the degree is set tighten the Lock Wheel 18 5 Lower the Top Housing 4B so that the Grinding Wheel 8 skims the chain FIGURE 7 tooth 6 Hold it at that position while you tighten the Lock Stop 6 so that the wheel will only go down to that point See FIGURE 7 7 Depending on the amount of material you wish to remove tighten or loosen the Lower Knob 26 and set the Lock Nut See FIGURE 5 The Lower Knob 26 has a Lock Nut which will determine how much material is removed Once you set the Lock Nut fully tighten the Lower Knob 26 SKU 40208 For technical questions please call 1 800 444 3353 Page 6 Operation continued 8 Lock the chain in the Sliding Guides 31 by FIGURE 8 turning the Handle 34 See FIGURE 8 The i Handle 34 should be s
8. ituated so that you can easily release and tighten it You will e 53 F Limiting Gauge need to release it each time you move to the Tr next link and tighten it to sharpen each link a Handle 34 FIGURE 9 9 If the chain has been repeatedly sharpened the chain depth limiting gauges may need to be taken down with a flat file not included See FIGURES 8 amp 9 File down each gauge so that they are ata lower level than the cutting teeth Sharpening 1 Put on your protective gear and make sure the immediate area is clear of bystanders 2 Plug in the Power Cord 3 and push the Switch 5B to turn on the machine 3 Slowly lower the grinding wheel as shown in FIGURE 10 If you notice slight errors in your settings turn off the unit and unplug it before you make your adjustments FIGURE 10 Note A good grind occurs when the contact between the wheel and the teeth are gradual and smooth Do not stop too long on any tooth 4 After sharpening one tooth turn off the machine Lift the Top Housing 4B release the Handle 34 and move the chain so that the next link is positioned in the Chain Stop 23 Tighten the Handle 34 Turn the machine back on and continue sharpening the next tooth Repeat this process until you have sharpened all of the links set up for this angle SKU 40208 For technical questions please call 1 800 444 3353 Page 7 Operation continued si After you finished sharpening all
9. nd situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 40208 For technical questions please call 1 800 444 3353 Page 3 Additional Safety Warnings Grinding Wheel Warnings T Do not use a grinding wheel if it is chipped cracked or worn You can check if the wheel has cracks not visible to the human eye by hanging it up by the central hole and tapping it with a nonmetallic object ie screwdriver handle If itis in good condition it will produce a metallic sound A dull sound indicates a crack or break 2 Only use grinding wheels that fit the Arbor 7 8 Do not try to change or modify the mounting hole on a grinding wheel to make it fit Grinding wheel replacements are available at Harbor Freight Tools 3 Do not overtighten the Grinder Lock Cap 9 Hand tighten it only Overtightening may cause the wheel to break or disintegrate 4 Never use the Chainsaw Sharpener without the Grinding Wheel Cover 11B in place 5 Always test the Grinding Wheel 8 by running it for a minute prior to contact with a chain 6 Keep away from the wheel when it is turning and make sure no one is standing close in the line of the wheel rotation trajectory T If the grinding wheel vibrates turn off the machine immediately and check that it is mounted securely and that is not damaged 8 Never try to stop th
10. or Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Use proper size and type extension cord If an extension cord is required it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool This tool requires use of an extension cord of 0 to 10 amps capability up to 50 feet with wire size rated at 18 AWG Longer extension cords require larger size wire If you are using the tool outdoors use an extension cord rated for outdoor use signified by WA on the jacket Maintenance For your safety maintenance should be performed regularly by a qualified technician Never use the Electric Chainsaw Sharpener around flammable materials This product contains lead which is a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq Note Performance of this tool if powered by line voltage may vary depending on varia tions in local line voltage Extension cord usage may also affect tool performance Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions a
11. t parts REV 05 05 SKU 40208 For technical questions please call 1 800 444 3353 Page 9 fe afl ZOR H Ne M Bi i F Ne K K Nz S Qi 6 bS 1aS jqw ssy al Bujunow ueyo gz bi Mf vu ma Tee MAL k 4 o iy ms fy ke ff h Fr i i CP amie K amp fd l AKEN E E OM ell CaS OL Assembly Drawing REV 05 05 Page 10 For technical questions please call 1 800 444 3353 SKU 40208
12. ve work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended 6 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair TE Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips 8 Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines REV 08 04 10 04 SKU 40208 For technical questions please call 1 800 4
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