Harbor Freight Tools 3733 User's Manual
Contents
1. REDUCE THE RISK OF ACCIDENTAL STARTING Make sure the Power Switch part 4 is in the OFF position before plugging the Power Cord part 11 into a grounded 3 hole 120 Volt electrical outlet THIS TILE SAW IS DESIGNED FOR USE ONLY WITH A 4 WET DIAMOND TILE SAW BLADE part 36 REQUIRING A 5 8 DIAMETER ARBOR USE THE TILE SAW ONLY FOR CUTTING CERAMIC TILE QUARRY TILE MARBLE TERRA COTTA AND SLATE WITH A MAXIMUM THICKNESS OF 1 1 16 DO NOT USE THE TILE SAW FOR CUTTING METALS OR FOR CUTTING CURVES This may cause the Tile Saw Blade part 36 to break and reduce its service life MAKE SURE THE TILE SAW BLADE part 36 REMAINS WET AT ALL TIMES WHILE CUTTING TO AVOID ELECTRICAL SHOCK AND OR DAMAGE TO THE TILE SAW DO NOT FILL THE BODY S part 19 WATER BATH ABOVE THE WATER FILL LINE See Figure D AVOID SPLASHING WATER ON THE MOTOR SWITCHES OR ANY ELEC TRICAL COMPONENT Make sure to stand on a dry insulated surface such as a rubber mat while using this Tile Saw FOR YOUR SAFETY In extreme working conditions sensors in the Tile Saw will automatically switch off the Motor to prevent overheating The Tile Saw will automatically reset after it has sufficiently cooled CAUTION Never pass hands directly in front of or over the Tile Saw Blade part 36 when cutting a workpiece Always keep hands and fingers a safe distance away from the spinning Tile Saw Blade PRIOR TO STARTING THE TILE SAW MAKE SU2. part 11 from its electrical outlet See Figure B To Make Mitered Cuts 1 To make a mitered cut place the Angle Gauge part 21 against the Parallel Rip Fence part 7 Then position the workpiece against the Angle Gauge and SKU 03733 PAGE 10 slowly feed the workpiece into the spinning Tile Saw Blade part 36 See Figure B 2 When finished making the angled cut turn the Power Switch part 4 to its OFF position and unplug the Power Cord part 11 from its electrical outlet See Figure B INSPECTION MAINTENANCE AND CLEANING 1 CAUTION Always turn the Power Switch part 4 to its OFF position unplug the Power Cord part 11 from its electrical outlet and wait until the Tile Saw Blade part 36 has completely stopped rotating before per forming any inspection maintenance or cleaning 2 BEFORE EACH USE inspect the general condition of the Tile Saw Check for loose screws misalignment or binding of moving parts cracked or broken parts i e Tile Saw Blade damaged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 TO CLEAN Clean with a soft brush cloth or vacuum to remove dust and debris from the Tile Saw If necessary use a mild detergent or mild solvent Do not use solvents to clean the plastic parts of the Tile Saw as these may dam ag
3. Power Cord part 11 into its electrical outlet and turn the Power Switch part 4 to its ON position 8 Place the workpiece to be cut against the Parallel Rip Fence part 7 and slowly feed the workpiece into the spinning Tile Saw Blade part 36 See Figure B 9 When finished making the cut turn the Power Switch part 4 to its OFF posi tion and unplug the Power Cord part 11 from its electrical outlet See Figure B To Make Beveled Cuts I Remove the Screw part 16 Then remove the Table part 1 from the Tile Saw unit See Figure C 2 Fill the Body part 19 with water CAUTION Make sure the water level is high enough to cover the lower edge of the Tile Saw Blade part 36 but not above the maximum water level as indicated by the arrow See Figure D 3 NOTE The Table part 1 may be adjusted in order to make a 22 5 Degree beveled cut or a 45 Degree beveled cut To do so adjust each Pole part 29 on the underneath of each end of the Table to either the 22 5 Degree or 45 De gree setting Then reinstall the Table part 1 See Figures C D and E TABLE 1 TABLE 1 POLE 29 FIGURE E 4 Place the workpiece to be cut against the Parallel Rip Fence part 7 and slowly feed the workpiece into the spinning Tile Saw Blade part 36 See Figure B 5 When finished making the beveled cut turn the Power Switch part 4 to its OFF position and unplug the Power Cord
4. CHICAGO S Yea i ifea Power Tools 4 TILE SAW WITH PVC TRAY Model 03733 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http Awww harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Electrical Requirements 120 Volt 60 Hz 456 Watts 4 480 RPM Maximum Cutting Size Capacity 12 L x 12 W x 1 1 16 Thick Blade Type Diamond 4 Continuous Water Coolant Basin Capacity 5 Cups or 40 Ounces Saw Bevel Capacity 22 5 Degree and 45 Degree Scale Range 0 to 7 1 2 in 1 8 Increments 0 to 190mm in 1mm Increments Accessories Bench Stops 2 Blade Guard 1 Weight 9 70 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning proce dures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future refer ence GENERAL SAFETY WARNINGS AND PRECAUTIONS 1 KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injurie
5. E PARALLEL RIP FENCE 7 NOT INCLUDED BLADE GUARD 8 TABLE 1 SCREW 16 POWER SWITCH 4 LEVER 9 ANGLE GAUGE 21 FIGURE B ASSEMBLY AND OPERATING INSTRUCTIONS NOTE For additional references to the parts listed below refer to the Assembly Diagram on page 12 Warning Always wear ANSI approved full face safety shield and ear protection when using this product To Change A 4 Diamond Tile Saw Blade iF CAUTION Make sure the Power Switch part 4 is in its OFF position and the Tile Saw is disconnected from its electrical outlet before performing this procedure See Figure B 2 Remove the Screw part 16 Then remove the Table part 1 from the Tile Saw unit See Figure B above and Figure C next page 3 Remove the Nut part 38 Then remove the Outer Flange part 37 See Figure C SKU 03733 PAGE 7 REV 10 05 4 Remove the old Tile Saw Blade part 36 and replace it with a new Tile Saw Blade NOTE Make sure to install the new Tile Saw Blade with the arrow pointing toward the front of the machine See Figure C 5 Replace the Outer Flange part 37 and retighten the Nut part 38 to secure the Tile Saw Blade in place See Figure C 4 TILE SAW BLADE 36 REMOVE SCREW 16 TO REMOVE TABLE 1 ARROW POINTS TO FRONT OF TILE SAW OUTER FLANGE 37 NUT 38 4 TILE SAW BLADE 36 FIGURE C 6 Reinstall the Table part 1 and secure it in p
6. RE ALL ADJUSTING KEYS AND WRENCHES ARE REMOVED FROM THE TOOL ALLOW THE TILE SAW BLADE part 36 TO SPIN UP TO FULL SPEED BEFORE FEEDING A WORKPIECE INTO THE BLADE When turning off the Tile Saw allow the Tile Saw Blade to spin down and stop on its own Do not press against the Tile Saw Blade to stop it SKU 03733 PAGE 5 19 20 21 22 23 24 25 26 FEED THE WORKPIECE GRADUALLY INTO THE TILE SAW BLADE part 36 WHEN CUTTING Do not force the machine to remove material faster than it was designed to cut WHEN CUTTING A LARGE WORKPIECE MAKE SURE ITS ENTIRE LENGTH IS PROPERLY SUPPORTED If necessary use a roller stand not provided with larger workpieces NEVER ATTEMPT TO REMOVE MATERIAL STUCK IN THE MOVING PARTS OF THE TILE SAW WHILE IT IS PLUGGED IN AND RUNNING TURN OFF THE TILE SAW IF THE WORKPIECE IS TO BE BACKED OUT OF AN UNCOMPLETED CUT NEVER LEAVE THE TILE SAW UNATTENDED WHEN IT IS RUNNING Turn off the machine and wait until it has completely stopped before leaving ALWAYS TURN OFF THE TILE SAW AND UNPLUG THE TILE SAW FROM ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY INSPEC TION MAINTENANCE OR CLEANING PROCEDURES NEVER STAND ON THE TILE SAW Serious injury could result if the Tile Saw is tipped or if the rotating Tile Saw Blade part 36 is accidentally contacted WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain c
7. areas or in areas near flammable chemicals dusts and vapors 2 PROPER TILE SAW LOCATION Make sure the Tile Saw is located on a flat level sturdy surface capable of supporting the weight of the Tile Saw the workpieces and all additional tools and accessories 3 GROUND THIS PRODUCT The electrical Power Cord part 11 for this prod uct is equipped with a grounded 3 Prong Plug Never remove the grounding prong or modify the Plug in any way Do not use adapter plugs with this product To comply with the National Electric Code and to provide additional protection from the risk of electrical shock this product should only be connected to a 120 Volt 3 hole electrical outlet that is protected by a Ground Fault Circuit Interrupter GFCI 4 DO NOT ABUSE THE POWER CORD Do not use the Power Cord part 11 to pull its Plug from an electrical outlet Keep the Power Cord away from heat oil sharp edges and moving parts Route the Power Cord safely Do not route the Power Cord where it can be walked on or tripped over Replace a damaged Power Cord immediately 5 IF AN EXTENSION CORD not provided IS USED MAKE SURE TO USE ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH See Figure A REQUIRED MINIMUM EXTENSION CORD GAUGE 120 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES At Full Load 100 150 150 200 FIGURE A SKU 03733 PAGE 4 KEEP ALL SAFETY GUARDS IN PLACE IN PROPER ADJUSTMENT AND IN PROPER ALIGNMENT
8. e and crack plastic parts PLEASE READTHE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFAC TURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 03733 PAGE 11 PARTS LIST Qty Description iy Poe o Pare e Serew a Blade Guara o free SS BY CO vjl COP GC CO CO PO DO PO PO POTD N N N CO Of CO N OD Oo BLO M O O CO N OD oO BR oO Py plo pala po po A A ol po ayo lt A po pot po po inj a pre lt ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 03733 PAGE 12
9. e or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only identi cal replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this product clean and dry for better and safer performance MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applica tions for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator SKU 03733 PAGE 3 REV 10 05 must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1 MAINTAIN A SAFE WORKING ENVIRONMENT Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Tile Saw in excessively damp or wet
10. hemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 12 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SKU 03733 PAGE 6 PRODUCT DESCRIPTION 1 The Tile Saw features a built in water supply that keeps its Tile Saw Blade cool reduces dust and debris and is easy to clean Its efficient design returns water directly to the reservoir and is accurate enough for most ceramic tile quarry tile marble terra cotta and slate jobs See Figure B CERAMIC TIL
11. lace with the Screw part 16 See Figure C SKU 03733 PAGE 8 To Make Straight Cuts 1 Remove the Screw part 16 Then remove the Table part 1 from the Tile Saw unit See Figure C Fill the Body part 19 with water CAUTION Make sure the water level is high enough to cover the lower edge of the Tile Saw Blade part 36 but not above the maximum water level as indicated by the arrow See Figure D FILL WITH WATER AS INDICATED BY ARROW DO NOT OVERFILL Reinstall the Table part 1 and secure it in place with the Screw part 16 See Figure C Adjust the Parallel Rip Fence part 7 to the width of cut desired To do so lift up on each Lever part 9 located at each end of the Parallel Rip Fence Slide the Parallel Rip Fence to the right or left until the desired width of cut is obtained Then lock the Parallel Rip Fence in place by pressing down on each Lever See Figure B Plug the Power Cord part 11 into a grounded 120 Volt electrical outlet Turn the Power Switch part 4 to its ON position and allow the Tile Saw Blade part 36 to spin up to full speed NOTE Make sure the Tile Saw Blade is picking up water from the Body part 19 of the unit If not turn the Power Switch to its OFF position and unplug the Power Cord from its electrical outlet Then check the water level See Figures B C and D SKU 03733 PAGE 9 T Once the proper water level is aquired plug the
12. s 2 KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product 3 STORE IDLE EQUIPMENT When not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children SKU 03733 PAGE 2 14 DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product USE EYE amp EAR PROTECTION Wear an ANSI approved full face safety shield and ear protection when using this product DRESS SAFELY Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows DO NOT OVERREACH Keep proper footing and balance at all times to prevent tripping falling back injury etc INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS STAY ALERT Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of this product Replac
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