Harbor Freight Tools 32650 User's Manual
Contents
1. Figure 27 4 Unthread the Screw 31 holding the Belt Guard 33 in place and remove the Belt 3 AWARNING If the supply cord of Guard this power tool is damaged it must be replaced only by a qualified service technician 2 AFTER USE wipe external surfaces of the tool with a clean cloth REV 10e Page 20 For technical questions please call 1 800 444 3353 SKU 32650 Figure 28 5 Remove the old Belt 34 and place new belt on the Pulleys 3e and 38 6 Ifthe tension needs adjusting a Loosen the four hex head Bolts 35 on the Motor Bracket 36 b Slide the bracket up or down until the sides of the belt are tight c Tighten the bolts and make sure the belt runs straight NOTE Never over tension belt as this will result in shortened motor bearing life 7 Replace the belt guard and turn the machine right side up Carbon Brush Replacement Replacement Carbon Brushes 3b are included with this unit The Carbon Brushes should be replaced by a qualified technician REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 21 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Have technician service tool2. 9 OPERATING INSTRUCTIONS 10 TOOL SET UP eene 10 ADJUSTING THE MAIN SPINDLE HEIGHT 10 REMOVING OR INSTALLING THE SHAPER 11 TABLE INSERT enne 12 INSTALLING SHAPER BITS 12 INSTALLING ROUTER BITS 13 GUARD AND GUIDE LOCATIONS 14 AAO 14 RING GUARD ect 15 CHIP DISCHARGE CHUTE 15 RADIUS PIN 16 MITER GAUGE ente 16 SWITCH AND 17 WORK PIECE AND WORK AREA SET UP 17 For technical questions please call 1 800 444 3353 GENERAL OPERATING 18 SHAPING AND ROUTING 18 MAINTENANCE AND SERVICING 20 CLEANING MAINTENANCE AND 20 CARBON BRUSH REPLACEMENT 21 TROUBLESHOOTING 22 PARTS 24 ASSEMBLY DIAGRAM 25 LIMITED 1 YEAR 90 DAY WARRANTY 26 REV 10e SKU 32650 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this ma
3. CARET BE Washer 18 OM a Height Knob 16 E Stud 17 Figure 5 b Leave the Washer in place and thread the Height Knob 16 onto the Stud clockwise until it is secure Page 10 AWARNING For technical questions please call 1 800 444 3353 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position pull out the Switch Key 27b and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Adjusting the Main Spindle Height The Main Spindle 43 can be adjust up or down by 3 4 p 7 Raise I Spindle 7 7Spindle p d M 7 gt Height Knob Figure 6 16 To adjust the height of the Main Spindle 43 turn the Height Knob 16 counter clockwise and slide the Knob to the left to lower or the right to raise the height of the Main Spindle When it is the desired height tighten the Height Knob clockwise until it is Secure REV 10e SKU 32650 Removing or Installing the Shaper Spindle The Shaper Router is packaged with the Sh
4. regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant REV 10e SKU 32650 women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 7 SPECIFICATIONS Electrical Input 120 V 60 Hz 7 8 HP Motor No Load Speed 11 500 RPM Max Accessory j 2 Diameter Router 1 4 Shank Diameter Shaper 1 2 Table Top 11 3 4 x 9 3 4 surface LISTED UNPACKING When unpacking make sure that the item is intact and undamaged If any pa
5. 2 No power at outlet 3 Internal damage or wear Carbon brushes or switch for Tool operates slowly Extension cord too long or wire size Eliminate use of extension cord If an extension too small cord is needed use shorter heavier gauge cord oee Extension Cords in GROUNDING section Performance 1 Accessory dull or damaged 1 Keep cutting accessories sharp Replace as decreases over time needed 2 Carbon brushes worn or Have qualified technician replace brushes damaged Excessive noise or Belt too loose slipping or too Properly tension belt rattling tight bearing damage Internal damage or wear Carbon brushes or bearings for 2 Have technician service tool Overheating Forcing material into blades too Allow machine to work at its own rate fast Accessory misaligned Check and correct accessory to fence and or table alignment Accessory dull or damaged Keep cutting accessories sharp Replace as needed Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Follow all safety precautions whenever diagnosing or servicing the tool Disconnec
6. 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code S 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and 1 other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are For technical questions please call 1 800 444 3353 This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have
7. 6 20 M AWashr 8 Page 24 For technical questions please call 1 800 444 3353 Description Qty 28 _ 10 24x3 8 Pan Head Bolt 13 29 10 External Tooth Lock Washer 3 Te 1 2 Cap Screw 31 88 32 1 2 Pan Head Screw 5 1 2 Keyed Washer 52 2 1 2 Male to 1 1 4 Female Adapter 1 58 Colar 11 54 SpindeWrench 1 55 Double Ended Wrench 1 Nut not shown Packing nut for Height Knob Stud REV 10e SKU 32650 ASSEMBLY DIAGRAM REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 25 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts and components of the product are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of
8. collar Hold firmly against the collar and slowly feed around the shape until you are done Page 19 MAINTENANCE AND TIMING BELT REPLACEMENT SERVICING 1 Turn off machine unplug and remove the key Procedures not specifically d A explained in this manual must 2 Remove guards and guides Turn unit be performed only by a qualified on it s side or upside down on a suitable technician clean work surface TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the I Shaper Router to its OFF b ye voc eee ve position and unplug the tool from Slide eta its electrical outlet before Bottom Cover Plate SEE performing any inspection 39 off Qu CC DRE maintenance or cleaning pre ee 0 0 c s eee 6 l procedures y vv TO PREVENT SERIOUS INJURY FROM SHAPER ROUTER Figure 26 FAILURE 3 Loosen and remove two of the four Do not use damaged equipment Screws 22 on the Bottom Cover Plate If abnormal noise or vibration 39 and slide the Plate off of the unit occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any l other condition that may affect its safe t EE ES EI operation DE
9. or plug is necessary do not connect the equipment grounding conductor to a live terminal 4 Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded 5 Use only 3 wire extension cords that have 3 prong grounding plugs and REV 10e SKU 32650 For technical questions please call 1 800 444 3353 3 pole receptacles that accept the tool s plug 6 Repair or replace damaged or worn cord immediately V ER gt NV Grounding ND 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances 9 Do not use an adapter to connect this tool to a different outlet Shaper Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Shaper 1 Wear eye protection 2 Be sure keyed washer is directly under spindle nut and spindle nut is tight 3 Feed work piece against rotation of cutter 4 not use awkward hand positions 5 Keep fingers away from revolving cutter use fixtures when necessary Page 5 10 11
10. protect wood surfaces General Operating Instructions This Shaper Router can be used in a variety of ways for different functions Following are the basic steps needed for using the unit Prepare the workpiece Make sure your workpiece is as close to its final size as possible using saws and planers or jointers Do not make too heavy of a cut when using the Shaper Router or poor results and dangerous kickback may result Make sure the Shaper Router is unplugged and the Switch Key 27b is removed Install the shaper cutter or router bit both sold separately along with the Table Insert 8 Hand spin the blade to make sure it will not come in contact with the Table Insert Install the guides needed for your project Guides you may need include collars with the cutters to adjust the cutting height Plug in the machine Insert the Switch Key 27b into the owitch and turn the Switch on Feed the workpiece into the blade from right to left WARNING Use a push block to feed stock into shapers or bits Always feed workpiece into blade from right to left When finished cutting turn the Switch Off remove the Switch Key and unplug the Shaper Router Shaping and Routing Techniques Following are some techniques that help when shaping or routing Consult routing and shaping books and internet sources for more thorough information on various techniques Wood Grain oince your machine operates at such h
11. the Assembly Diagram near the end of To Mount the Shaper Router use the this manual above dimensions to mark the drilling MM locations on the plywood or workbench Assembly Mounting allowing at least 2 of clearance on all Protective foam sheet Fence 2 sides Drill four 5 16 diameter holes and attach the Shaper Router using grade 5 or better 1 4 bolts flat washers and self locking nuts sold separately Be sure to purchase bolts which are long enough to reach through the Shaper Router Base the thickness of the Plywood or workbench top and allow for the washers and nuts WARNING If you mount the Shaper Router Figure 2 m on a portable base before each use The Shaper Router is packaged with a clamp the board securely to a workbench protective foam sheet covering the table or supporting surface top and the fence secured in place on A the table Remove the Shaper Router Installing the Height Knob from the box then unthread the Knobs 4 holding the Half and Long Fence 2a and 2b pieces from the Table Top 7 Discard the foam sheet REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 9 The Stud 17 for the Height Knob 16 is located on the back of the Base 25 and is packaged with a Nut 56 and Washer 18 To install the Height Knob Washer 18 Nut 56 Stud 17 Figure 4 a Unthread the Shipping Nut 56 from the Stud counterclockwise and remove it from the Stud
12. the Height Knob 16 securely Installing Router Bits 1 Remove the Shaper Spindle 47 if it is installed REV 10e SKU 32650 Router Bit For technical questions please call 1 800 444 3353 Router Collet Nut 51 Router Bit sold separately Collet 50 Main Spindle 43 Table Top 7 Figure 14 Insert the Router Bit Collet 50 into the Main Spindle 43 Place the Router Collet Nut 51 over the Router Bit Collet and thread it clockwise so that it is loosely in place on the Main Spindle Insert the Table Insert 8 lable Insert Za gt FA 257 Router Bit A sold separately Router Collet Nut 51 Top 7 Figure 15 Insert the router bit sold separately into the Main Spindle Firmly tighten the bit in place by turning the Router Collet Nut 51 clockwise with the Double Ended Wrench 55 Page 13 while holding the Main Spindle with the Fence opindle Wrench 54 1 The Fence Assembly 2 is used for Note With the Table Insert 8 in place you straight edge work Position the Long will need to use both wrenches from Fence 2b on the Table Top 7 so that below the Table Top 7 You may need the fence slots line up with the holes in to adjust the height of the Main Spindle the Table Top 7 with the Height Knob 16 to best access the Main Spindle and Router Collet Nut Knobs Long Fence 2b Guard and Guide Locations Channel for Miter Tabl
13. 12 13 14 15 Page 6 Use overhead guard when fence is not in place DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate standards 16 agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Industrial applications must follow OSHA 17 guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code S
14. CENTRAL MACHINERY 1 2 BENCH TOP SHAPER ROUTER 11 18 32650 SET UP AND OPERATING INSTRUCTIONS Pais oR Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 1998 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Manual Revised 10e CONTENTS IMPORTANT SAFETY INFORMATION 3 GENERAL TOOL SAFETY WARNINGS 3 GROUNDING INSTRUCTIONS 5 110 120 V GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 5 SHAPER SAFETY WARNINGS 5 8 8 5 8 COMPONENTS 8 INSTRUCTIONS FOR PUTTING INTO USE 9 9 9 INSTALLING THE HEIGHT KNOB
15. O SCREW THE NUT ONTO THE SHAPER SPINDLE WITH THE COARSE THREADS OR YOU WILL DAMAGE BOTH PARTS Thread the Nut onto the Shaper Spindle until the threads of the Spindle reach the coarse threads of the Shaper Spindle 47 Shaper Spindle Nut 46 2 N Cor 1 A uS CN AM 8 Se 13 ie Main Spindle 43 Figure 9 p 43 Table Top 7 2 Insert the Shaper Nut Spindle assembly onto the Main Spindle 43 Hand tighten the Nut onto the Main Spindle threads clockwise Page 11 Shaper e 3 Double Spindle w Ended Nut 46 4 Wrench 55 Spindle Wrench Shaper Spindle 47 94 IE 7 L NX E 1 Main Ld Spindle TAE 43 a Hold Main Spindle b Turn Clockwise Figure 10 3 Use the Double Ended Wrench 55 and Spindle Wrench 54 to tighten the Shaper Spindle 47 in place turning the Double Ended Wrench clockwise until the Shaper Spindle is secure Table Insert The Table Insert 8 is used to reduce wood chips falling into the machine which could cause flying debris With router bit use it also covers any unused portion of the bit below the surface of the Table Top 7 Table Insert 8 flush with Table Top 7 Table Insert 8 inverted Figure 11 12 For technical questions please call 1 800 444 3353 Always use the Table Insert 8 to prevent materials from falling into the Base 25 Before installing a router b
16. aper Spindle 47 installed so that the unit is ready for use as a Shaper To use the unit as a router the Shaper Spindle must be removed Reinstall the Shaper Spindle when using shaper cutters To remove the Shaper Spindle Shaper Spindle 47 Shaper OWN Spindle Nut 46 Double Ended 4 Wrench 55 Spindle Wrench 54 SE NV gt H TASE i N y 4 1 Spindle ym 43 a Hold Main Spindle b Turn Counter clockwise Figure 7 Hold the Main Spindle 43 with the opindle Wrench 54 and the Shaper opindle Nut 46 with the Double Ended Wrench 55 Turn the Double Ended Wrench counter clockwise to unthread the Nut from the Main Spindle Note Insert the Spindle Wrench from under the Table Top 7 and the Double Ended Wrench from above the Table Top You may need to adjust the Main Spindle height for easier access REV 10e SKU 32650 For technical questions please call 1 800 444 3353 To Install the Shaper Spindle Thread the fine threaded end of the Nut 46 onto this end of the Spindle 47 Shaper opindle Nut 46 i Shaper Spindle 47 Uu vo d Course Threads Figure 8 1 Thread the Shaper Spindle Nut 46 onto the Spindle The Nut has one end with fine threads and the other with course threads Match the fine threads with the Shaper Spindle The course threads fit the Main Spindle 43 BE CAREFUL NOT T
17. e Top 7 Gauge Assembly 1 Figure 17 2 Slide a Washer 5 the Knobs 4 then insert the Knobs 4 into the slots and turn clockwise Adjust the Fence l Hole for Ring Guard 11 to the desired position then tighten the Figure 16 Knob 4 Knobs Hole for Ring Guard 11 Post 12 The Fence Assembly 2 Miter Gauge Assembly 1 and Radius Pin 6 are all guides that are attached to the Table Top 7 to help guide the workpiece Use the Radius Pin or Fence Assembly alone or use the Fence Assembly with the Miter Gauge to work on mitered workpieces The Ring Guard 11 is also attached to the Table Top and should always be in place during use o Place the Half Fence 2a on the Long Fence as shown above Adjust the Fence as needed for the project then secure in place with the Knob 4 REV 10e Page 14 For technical questions please call 1 800 444 3353 SKU 32650 Ring Guard Always use the Shaper Router with the Ring Guard 11 in place It is an important safety feature which protects against contact with the blade Before plugging in the machine the Ring Guard should be positioned about 1 4 above the workpiece and then locked into place When you wish to make adjustments or change cutters you can loosen the Knob 4 holding the Ring Guard and rotate it out of the way Post 12 Ring Guard 11 Figure 19 1 To install the Ring Guard slide the Post into the hole in t
18. ear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation 20 is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use clamps or a vise Page 4 to hold work when practical It s safer than using your hand and it frees both hands to operate tool 13 14 19 16 17 21 For technical questions please call 1 800 444 3353 DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding
19. he Table Top 7 Po Ring Guard 11 4 2 Secure in place with the Knob 4 Chip Discharge Chute Figure 18 Bolt 10 mE The Chip Discharge Chute 9 and To assemble the Ring Guard slide the Post 12 into the slot on the Ring Guard and secure in place with the Bolt 10 Adapter 52 direct loose chips away from the work area The unit can be set up with a bag or vacuum both sold separately to gather loose chips from the work area The use if a vacuum to aid in chip exhaust is recommended The machine s discharge chute with the adapter included will allow you to use a 1 1 2 hose If discharge chute becomes clogged turn off power and unplug both machines Use a pencil or dowel to dislodge chips If your vacuum is not on remove hose before starting shaper REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 15 Chip Discharge and thread the Radius Pin 6 clockwise Chute 9 into the hole shown above Adapter 52 Ring Guard 11 T Radius Pin 6 Figure 11 To add Adapter slide it into the Discharge Chute Fence Assembly 2 Figure 22 ta 2 Install the Ring Guard Miter Gauge Miter Bar 1c x Miter Knob 1d Chip Discharge 4 Chute 9 a Miter Scale 1a INGP SS o 2 Use the four Bolts 10 to secure the Chute onto the Fence Assembly 2 gure de Miter Indicator 1b Attache your vacuum to the end of
20. igh speeds with most woods it doesn t matter if you cut with or against the grain With woods such as fir and redwood open grained woods cutting against the grain may give splintered uneven results When you must cut against the grain with such woods make several shallow passes the final and last pass a Fence Assembly 2 b Miter Gauge Assembly 1 c Radius Pin 6 d Chip Discharge Chute 9 Install the Ring Guard 11 should remove 1 16 material or less Across the Grain Splintering of the back edge will occur when attempting cross grain cuts There are two ways to reduce this problem set the depth of cut This is adjusted in several ways You can move the Fence Assembly 2 or adjust the spindle height or when shaping you can use a Cut the workpiece 1 4 oversize lengthwise and trim off excess b Clamp a piece of scrap to trailing end REV 10e Page 18 For technical questions please call 1 800 444 3353 SKU 32650 Straight Edge Shaping Position fence faces so that they are parallel to each other and lock them into place after installing shaper Position the shaper so that one of the cutting faces is 00 from the fence faces To get an idea of the profile of the cut place the workpiece against the infeed fence and slide it against the face of the cutter Set fence location and adjust spindle height to give the approximate cut profile Try out the setting on a piece of scrap Shut off and unp
21. it or a shaper cutter both sold separately slide the Table Insert into the Table Top hole until it is flush with the Table Top There are two ways to position it If the bit or shaper is entirely above the surface of the table install the Table Insert with 1 3 8 smaller hole facing up If your bit or shaper is below the surface of the table the Table Insert should be installed with the larger hole facing up Spin the bit by hand before plugging in the machine to make sure it will not come into contact with the Table Insert during operation Installing Shaper Bits Install the Shaper Spindle 47 if it is not already installed Insert the Table Insert 8 Figure 12 Position the Cutter or cutters sold separately so that the blades are facing in a counter clockwise direction and slide them onto the Shaper Spindle along with any collars as needed for the desired pattern REV 10e SKU 32650 4 Slide the Washer 13 and the Keyed Washer 48 onto the Shaper Spindle and thread the Nut onto the end of the Shaper Spindle Spindle Wrench 54 Shaper Spindle 47 d Nut 49 b Cutter c sold separately Figure 13 5 Use the Spindle Wrench 54 to hold the Shaper Spindle in place while tightening the Nut clockwise with the small end of the Double Ended Wrench 55 WARNING The Keyed washer must be directly under the Nut 49 or else serious injury may occur Be careful to tighten the Nut 49 and
22. lug router when about 2 of test piece is adjacent to the outfeed side of fence Clamp scrap Loosen the three knobs holding the fence and segment Slide both fence faces until they support the workpiece entirely Tighten all of the knobs and resume test cut Irregular And Curved Shaping Remove fence assembly and replace it with Radius Pin 6 and a collar sold separately The Collar can either be of the bell bearing or solid variety and is mounted below or above the shaper cutter on the Shaper Spindle 47 in order to set the depth of cut There are two methods for shaping irregular and curved edges c Pattern This way is best when more than one piece is being cut in the same shape A template can be cut from 1 4 scrap Allow for collar diameter contour shape and depth of cut Cut workpiece as close as possible to desired final shape Fasten your template to the workpiece using glue brads screws or clamps Feed into the cutter until the collar contacts the template Slowly feed the workpiece around the template holding the template tight against the collar REV 10e SKU 32650 For technical questions please call 1 800 444 3353 d Collar If atleast 1 8 of your edge can remain uncut this method can be used As above cut your workpiece as close as possible to the desired shape Rest it against the radius pin and feed into cutter until finished edge is against collar Keep your edge at a 90 angle to the
23. maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Page 26 For technical questions please call 1 800 444 3353 SKU 32650
24. nual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a A DANGER hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury REV 10e SKU 32650 For technical questions please call 1 800 444 3353 NOTICE is used to address practices not NOTICE related to personal injury CAUTION without the CAUTION safety alert symbol is used to address practices not related to personal injury General Tool Safety Warninas WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed f
25. of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop REV 10e SKU 32650 GROUNDING INSTRUCTIONS TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 Inthe event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord
26. only Make sure the machine is unplugged before removing the Switch Key REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Remove Switch Key 27b to Lock Shaper Router Switch Key 27b in Switch 27a Figure 25 To lock the Shaper Router when not in use unplug the Shaper Router and pull out the Switch Key Work Piece and Work Area Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Secure loose work pieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will present a hazard while working When working with stock that does not receive sufficient support from the machine s table use a table extension Fence extensions can also be added the Fence Assembly 2 attaching them through the holes on the Fence faces Page 17 Other means of support are roller stands All are available from Harbor Freight Tools A light coat of clear automotive paste wax can be applied on the table top and the fence faces whenever necessary This will reduce friction and
27. rom tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed Page 3 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH at full load 725 50 fe 6 TABLE 9 10 WEAR PROPER APPAREL Do not wear 11 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footw
28. rts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Page 8 For technical questions please call 1 800 444 3353 Components Chip Discharge Chute 9 Fence Assembly 2 Ring Guard 11 Miter Gauge Assembly 1 Table Top 7 278 Base 25 Router Collet Nut 51 Router Bit Table Insert 8 Collet 50 Nut 56 N remm owitch Key 27b Radius Pin 6 Carbon Brushes Belt 34 3b N Spindle Wrench 54 Double Ended Wrench we Collar 53 Nut 49 Spindle 47 Washer 13 Keyed Washer 48 Figure 1 REV 10e SKU 32650 INSTRUCTIONS FOR PUTTING Mounting INTO USE Mount the Shaper Router to a permanent Read the ENTIRE IMPORTANT location such as a work bench or to a SAFETY INFORMATION portable plywood base If mounting to section at the beginning of this pons ee 2908 grace manual including all text under chipboard at least 3 4 thick subheadings therein before set up lt or use of this product PEN 14 1 8 1 bd 10 1 8 d SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool AWARNING PREVENT Note For additional information regarding the Base of Shaper Router 7 1990 OP WOIROOnCH parts listed in the following pages refer Figure 3 to
29. t power supply before service Page 22 For technical questions please call 1 800 444 3353 SKU 32650 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 10e SKU 32650 For technical questions please call 1 800 444 3353 Page 23 PARTS LIST Part Description 1 Miter Gauge Assembly 1 1a MierScale 1 6 JRadusPin 1 8 TableInsert 1 1 9 Chip Discharge Chute J 1 10 10 24x 1 2PanHeadBolt
30. the The Miter Gauge Assembly 1 is an Chute or Adapter adjustable guide that slides along the channel in the Table Top 7 to guide the Radius Pin workpiece into the blade at a specific angle The unit is adjustable from 0 to The Radius Pin 6 is used as a guide 60 The workpiece can be secured to for freeform work in place of the Fence the Miter Gauge with pan head screws Assembly 2 through the two slots in the face of the Other possible location gauge for Radius Pin Radius Pin 6 m E Table Top 7 To set up the Shaper Router for freeform projects remove the Fence Assembly 2 Figure 21 REV 10e Page 16 For technical questions please call 1 800 444 3353 SKU 32650 Miter Gauge Assembly 1 Figure 24 To use the Gauge Loosen the Miter Knob 1d counter clockwise and rotate the Miter Scale 1a so the Miter Indicator 1b is pointing to the desired degree on the Indicator Tighten in place with the Miter Knob Place the Miter Bar 1c in the channel on the Table Top 7 and hold the work piece against the face of the gauge olide the Assembly along the channel to make the cut Switch and Key The ON OFF Switch 27a is located on the front of the machine On is up and off is down The Switch Key 27b is a safety feature and must be in the Switch 27a for the Shaper Router to function The Switch Key 27b can be removed when the switch is in the off position
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