Harbor Freight Tools 32222 User's Manual
Contents
1. as shown in Figure 5 Figure 4 Removing the Blade and Step 2 Make sure the edge of the BLADE Sharpening Jig 19 is resting on the front of the JIG Step 3 Set the BACK PLATE against the Screw A 5 EC back of the JIG 24 TA WA 19 a P Step 4 Holding both pieces firmly in place Z tighten the two SCREWS 424 l Sharpening Pa Back Plate Jig s 20 Step 5 Snap blade assembly back into the 463 ee A CUTTER BLOCK 16 as shown 63 in Figure 6 Bolts Ty 23 CT a Blade Hold O ade Holder Blade gt 21 19 on Screw Figure 5 Setting the Blades 24 Shoe _ Back ia Assembly 20 Rn p m NRF Cutter Block 16 Figure 6 Placing the Blade onto the Cutter Block Step 6 Replace the BLADE HOLDER 21 using the three BOLTS 23 Page 9 SKU 32222 Pullev Replacement Step 1 Remove the SCREW 29 and the BELT COVER 57 See figure 7 Pulley 54 Belt Cover 51 Screw 29 Pulley Belt 55 56 Figure 7 Removing the Pulley Step 2 Remove the BELT 56 Step 3 Replace BELT Make sure is tracking properly on the PULLEYS 54 amp 55 by moving carefully by hand Step 4 Replace the BELT COVER and tighten SCREW securely Brush Replacement Both BRUSHES 58 must be replaced at the same time To remove the BRUSHES do the following Step 1 Remove CHIP CHUTE COVER 51 Step 2 Remove both BRUSH CAPS 59 Step 32. wet or poorly lit locations Don t expose to rain Keep work area well lit Do not use electrically powered tools in the presence of flammable gases or liquids 3 KEEP CHILDREN AWAY Children must never be allowed in the work area Do not let them handle machines tools or extension cords 4 STORE IDLE EQUIPMENT When not in use tools must be locked up in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 DO NOT FORCE THE TOOL It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool s capacities 6 USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small tool or attachment to do the work of a larger industrial tool Do not use a tool for a purpose for which it was not intended 7 DRESS PROPERLY Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long hair Page 2 SKU 32222 10 11 12 13 14 15 16 17 18 19 20 USE EYE AND EAR PROTECTION Always wear ANSI approved chemical splash goggles when working with chemicals Always wear ANSI approved impact safety goggles at other times Wear a full face shield if you are producing metal filings or wood chips Wear and ANSI approved dust mask
3. 80 _ Ku 12 w EEG Always inspect extension cords for any damage If there are any loose frayed or exposed wires damaged insulation or defective connections the cord must not be used Harbor Freight Tools can supply UL listed and outdoor rated cords in multiple AWG rating if needed l te pee e eee jej UNPACKING When unpacking check to make sure the following parts are included All sizes listed below are approximate If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual ITEM DESCRIPTION 56 Replacement Belt One Set Replacement Brushes ee Smm T Handie Box Wrench Page 5 SKU 32222 REV 03 00 WARNING CHECK BLADE SETTING AND TIGHTNESS BEFORE INITIAL USE OPERATIONS Basic Procedures Step 1 Bring cutterhead up to full speed before engaging stock Step 2 The TRIGGER 40 can be locked on using the Trigger Lock Button as shown in Figure 1 See Safety Warnings and Precautions 26 Step 3 Use the Rear Handle to gently push the Planer Do not force See Figure 1 Depth Set Knob _ Rear Handle 36 z a Trigger Lock Figure 1 Using the Planer Step 4 The DEPTH SET KNOB 436 controls the depth of cut Turn counterclockwise to decrease and clockwise to increase the cutting depth Note that several light passes will create a finer finish than one or two deep cuts See Figure 1 Step 5 The DEPTH SET KNOB is also
4. CHICAGO idl Xejjtel Power Tools 3 1 4 PLANER NICI 32222 ASSEMBLY and OPERATING INSTRUCTIONS a Due to continuing improvements actual product may differ slightly from the product described herein 3491 Mission Oaks Blvd Camarillo CA 93011 Copyright 1997 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 SPECIFICATIONS Item Jl lt 32222 5 amps 110V 60Hz 34 000 CPM SAVE THIS MANUAL You will need the manual for the safety warnings and cautions assembly instructions operating procedures READ ALL INSTRUCTIONS maintenance procedures trouble shooting parts list and BEFORE ASSEMBLING OR diagram Keep your invoice with this manual Write the OPERATING THIS TOOL invoice number on the inside of the front cover Keep both this manual and your invoice in a safe dry place for future reference SAFETY WARNING amp CAUTIONS WARNING When using electric tools machines or equipment basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury READ ALL INSTRUCTIONS BEFORE USING THIS TOOL 1 KEEP WORK AREA CLEAN Cluttered areas invite injuries 2 OBSERVE WORK AREA CONDITIONS Do not use machines or power tools in damp
5. Remove BRUSHES from BRUSH HOLDERS 3 and replace with new BRUSHES Step 4 Replace BRUSH CAPS and CHIP CHUTE COVER Page 10 SKU 32222 PROBLEM Planer will not start Planer starts but cutterhead does not move Planer starts cutterhead moves but wood remains uncut Operation interrupted Rough fuzzy grain Grain is torn grain Page 11 SKU 32222 TROUBLE SHOOTING PROBABLE CAUSE Not plugged in Fuse or circuit blown Socket Worn brushes Damaged cord of plug Switch not working Motor not working Worn or broken belt Blade not extended beyond foot Belt worn and slipping Forcing Unit Overloaded circuit Blade setting too deep High moisture content Blade setting too deep Dull cutter blades SOLUTION Plug in Replace fuse or reset circuit Test socket with current tester of try another tool in socket If socket does not function properly have it replaced by a qualified technician Replace Brushes Have cord replaced by a qualified technician Have switch replaced bya qualified technician Contact Harbor Freight Tools for servicing Replace belt Adjust for more cutting depth Replace belt Apply less pressure Use on an isolated circuit Check for adequate amp rating and if necessary install proper fuses breaker to allow for sufficient amperage Reduce depth setting and use more passes Dry wood before planing Reduce depth setting and use more pas
6. any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn on and off properly GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Page 3 SKU 32222 21 22 23 24 25 26 REMOVE FOREIGN OBJECTS FORM STOCK All nails screws and all other hardware must be removed from wood before planing Never allow planer to come in contact with any metal when operating This will chip the blades DO NOT LEAVE BLADE EXPOSED WHEN NOT IN USE Never lay planer on its shoe while cutter head is exposed Retract cutter head entirely wh
7. e chamfered In other words the corner of the stock and the V groove must fit together Step 2 Do not allow cutterhead to engage stock until it has reached full speed Step 3 Engage motor and move planer slowly forward so that the cutterhead begins to plane Use slightly more pressure on both handles move the planer very slowly and keep a steady hand MAINTENANCE H h nina BI Bolts Removing amp Sharpening Blades fe 423 Both BLADES 19 must be sharpened or ie m replaced at the same time To remove BLADES Blade Holder do the following gt Blade 21 Step 1 Remove the three BOLTS 23 on 19 Screw the cutterhead assembly 24 See Figure 3 Shoe Back Plate Step 2 Remove the BLADE HOLDER 421 Assembly 20 a Step 3 Gently pry up on the BLADE and remove d u it from the CUTTER BLOCK 16 Be NR Cutter Block careful as the blade is sharp a 16 Step 4 Loosen the two SCREWS 24 and set Figure 3 Removing the Blades them and the BACK PLATE 20 aside Page 8 SKU 32222 Step 5 Mount the BLADE to the SHARPENING JIG 63 as shown in Figure 4 Sharpening Step 6 Use the angle to keep the edge correct Angle as shown by the arrow Blade 19 Step 7 Sharpen by hand using a fine metal file ya or a whetstone Step 8 Remove BLADE from the SHARPENING JIG Setting amp Replacing Blades Step 1 Loosely attach the BACK PLATE Sharpening Jig 20 to the BLADE SET JIG 62 63
8. en storing DO NOT COVER OR ALLOW AIR VENTS TO BECOME BLOCKED Motor requires sufficient ventilation to prevent overheating KEEP ALL GUARDS IN PLACE Do not operate if a guard is functioning improperly KEEP CHIP CHUTE CLEAR Make sure there are no obstructions that would prevent the ejection of chips Always unplug tool and let cutterhead reach a complete stop before clearing out chute RELEASE TRIGGER IMMEDIATELY AFTER REMOVING CUTTERHEAD FROM STOCK Do not leave trigger locked on after lifting Only use trigger lock when planing for extended period of time and when cutterhead will be in constant contact with your stock GROUNDING INSTRUCTIONS This machine has a three prong plug The third prong round is the ground Plug the machine s cord only into three prong receptacles Never cut off the round prong Cutting off the ground will result in a safety hazard and void the warranty If a three prong receptacle is not available you may use an adapter Extending from the male end of the adapter you will find a ring connector or wire lead with a ring connector where the ground round prong would be Remove the center screw of the outlet cover and put the screw through the ring connector and back into the hole of the outlet cover Do not over tighten or you will crack the outlet cover VOLTAGE WARNING Common household current is 110 120 volts As long as your tool is rated from 110V 120V there will be no complications using this tool
9. or respirator when working around metal wood and chemical dusts and mists DO NOT ABUSE THE POWER CORD Do not yank it to disconnect it from the receptacle Do not carry tools by the cord DO NOT OVERREACH Keep proper footing and balance at all times Do not reach over or across running machines MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times DISCONNECT POWER Unplug when not in use before servicing and when changing accessories REMOVE ADJUSTING KEYS AND WRENCHES Make it a habit to check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in AVOID UNINTENTIONAL STARTING Be sure the switch is in the OFF position when not in use and before plugging in Do not carry any tool with your finger on the trigger whether it is plugged in or not OUTDOOR EXTENSIONS CORDS When the equipment is operated outdoors use only extension cords intended or outside use See chart under Extension Cords for the proper AWG rating depending on the length of the cord s being used STAY ALERT Watch what you are doing use common sense Do not operate any tool when you are tired CHECK DAMAGED PARTS Before using any tool
10. ses Replace blades PARTS LIST NO DESCRIPTION NO DESCRIPTION 1 Housing Assembly 39 Thrust Washer 2 Set Screw 40 TriggeriSwiteh 3 Brush Holder 41 Noise Suppresser 4 StatorAssembiv 42 Termini O 5 Brush Terminal 43 CordAssembly 6 Grounding Washer 44 Cord Strain Relief 7 LockWashr 45 CordClip Z 8 MachineScrew 46 Internal WireAssembly 12 Armature Assembly 47 Connector Cd 14 Ball Bearing 608ZZC2 48 Tapping Screw 15 Ball Bearing 6200ZZCM 49 Platte 16 Cutter Block 50 NRearFoot Z 17 Holder Spring 51 Handle 18 GuardPlate 52 Chip Chute Cover _ 19 Blade 53 Tapping Screw 20 Back Plate 54 Pulley A i 21 Blade Holder 55 Pulley B 0 7 2 22 Washer 56 Bek o 23 Bolt 57 Beltcovcer _ Cs 24 Machine Screw l 58 Carbon Brush 25 Ball Bearing 6000ZZCM 59 BrushCap 00000000 26 Bearing Lock 60 NamePlate 27 Bearing Cover 61 Knob 28 End Bracket 62 Blade SetJig 00 29 Tapping Screw 63 Blade SharpeningJig 30 Washer 64 Machine Screw 32 Front Foot 65 GuideFence 66 T Handle BoxWrench 34 Spring 67 CautionLabel 35 Washer l 69 Tapping Screw 36 Depth Setknob 70 Washer 37 Scale 0000000000 71 Teminl Ss 38 _ Washer 72 Plae 0000000000 33 Rubber Packing Page 12 SKU 32222 EXPLODED VIEW DRAWING Page 13 SKU 32222
11. used to guide the planer when operating Apply only light pressure Page 6 SKU 32222 REV 12 06 Fence Use and Installation Step 1 The FENCE 65 can only be used when edge of stock is flat and at a 90 angle to the surface being plane Step 2 The Fence must be used to engage is Rabbeting Procedures see below Step 3 To install the FENCE first loosen the front KNOB 61 by turning it counterclockwise See Figure 2 Figure 2 Using the Fence Step 4 Insert the fence into the hole as shown in Figure 2 Step 5 Though the FENCE is shown being installed in the right side it can be positioned on the left as well Step 6 Set the fence so that it rests against the edge of the stock and so that the cutterhead is positioned to plane the desired area Step 7 Tighten the KNOB by turning clockwise Page 7 SKU 32222 Rabbeting Step 1 Install FENCE as described above Step 2 Determine the width of the desired rabbet Step 3 Using a ruler or other suitable device set the fence so that only the necessary amount of the cutterhead will plane the stock Step 4 Set the DEPTH KNOB to the desired cutting depth Chamfering Chamfering is a delicate free hand operation Practice on old stock before using on valuable workpieces The FENCE must be removed when chamfering Step 1 The FRONT FOOT 82 as a V groove to aid in this operation Each side of the V groove must rest against the sides of the corner to b
12. with household receptacles If your tool is rated 220V 240V it has a completely different style of plug and must be used with a 220V 240V receptacle Never try to plug a 110V 120V tool into a 220V 240V circuit or vice versa or serious complications will arise including possible injury to the operator The plugs and receptacle have completely different shapes to prevent this from occurring accidentally Do not modify your plug in any way If you have any doubts call a qualified electrician Page 4 SKU 32222 EXTENSION CORDS Your tool has a three prong plug therefore you must use a three prong extension cord Only use rounded jacket extension cords listed by the Underwriters Laboratories UL If you are using the tool outdoors you must use an extension cord rated for outdoor use This is signified by the letters WA on the jacket The extension cord must have a minimum wire size depending on the amperage of the tool and the length of the extension cord This size is signified by its AWG American Wire Gauge rating The smaller the gauge the greater the cable s capacity It does not matter if you are using one cord or two or more the total length is what is used to determine the minimum AWG rating Every cord used must meet the AWG rating Use the chart below to determine what AWG rating is required for your situation Cord length is rated in feet TOTAL EXTENSION CORD S LENGTH IN FEET HAREM izre 10 0 EM ea Es 14 14 12 10411
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