Harbor Freight Tools 3/16 in. Air Hydraulic Riveter Product manual
Contents
1. 36 Spanne SSCS or 3s Comet 39 Trigger Rod o ao Comer O O a2 Trigger Lever O Valve Pusher SS 5 51 Valve Cap O Ring pit 55 ValveCap SSCS 53 Quick Connector SCS 32 33 35 36 37 38 39 40 41 42 43 44 45 6 51 52 53 PAGE 10 ASSEMBLY DIAGRAM Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR RE PLACEMENT PARTS THERETO ORARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93458 For technical questions please call 1 800 444 3353 PAGE 11 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warra2. for future refer ence UNPACKING When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible SAFETY WARNINGS AND PRECAUTIONS Use eye and hearing protection Wear ANSI approved safety impact goggles hearing protection and heavy duty work gloves when using this Riveter Other people in the work area must also wear appropriate ANSI approved safety equipment 2 Keep work area clean Cluttered areas invite accidents 3 Stay within air pressure capacity Do not operate the Riveter above 90 PSI 4 Observe work area conditions Keep work area well lit Do not use pneumatic tools in the presence of flammable gases or liquids 5 Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or air hoses 6 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Lock up tools and keep out of reach of children 7 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for SKU 93458 For technical questions please call 1 800 444 3353 PAGE 2 18 which it was intended Do not modify this tool and do not
3. use this tool for a pur pose for which it was not intended Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when working Wear restrictive hair covering to contain long hair Do not overreach Keep proper footing and balance at all times Do not reach over or across running tools or air hoses Disconnect air hose and release any built up air pressure Do not service the Riveter or disassemble with the air hose attached Verify that there is no residual air pressure even after disconnecting hose Disconnect the Riveter when not in use Remove adjusting wrenches Check that adjusting wrenches are removed from the tool and work surface before attaching to an air source Avoid unintentional starting Be sure the Trigger 40 is in the OFF position when not in use and before plugging in Do not carry any tool with your finger on the Trigger whether it is attached to an air source or not Do not point the tool towards yourself or anyone Stay alert Watch what you are doing Use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts and any other condition that may a
4. 90 PSI REV 07i SKU 93458 For technical questions please call 1 800 444 3353 PAGE 7 Insert the small end of a rivet fully through the Nosepiece 1A 1B 1C or 1D CAUTION Keep clear of the trigger when inserting rivets Insert the rivet through the predrilled hole in the workpiece Hold the Riveter firmly with both hands and squeeze the Trigger 40 to activate the Riveter Repeat as necessary Then release pressure on the Trigger When finished using the Riveter turn off the air compressor Squeeze the Trigger again to release any compressed air in the Riveter Disconnect the air hose from the tool Then store the Riveter in a clean dry safe location out of reach of chil dren INSPECTION MAINTENANCE AND CLEANING AWARNING Wear ANSI approved safety impact goggles when performing any inspection maintenance or cleaning procedures AWARNING Prior to performing any inspection maintenance or cleaning of the Riv eter make sure to disconnect the air hose from the tool Then squeeze the Trig ger 40 again to release any compressed air in the Riveter AWARNING All maintenance service and repairs not mentioned in this manual must 2 b SKU only be performed by a qualified service technician To clean the exterior of the Riveter wipe with a clean damp cloth using a mild detergent or mild solvent Do not immerse the tool in liquids To clean and change the Jaws Unscrew and remove th
5. CENTRAL PNEUMATIC a 7 AIR HYDRAULIC RIVETER 1119193458 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Cover revised 07i PRODUCT SPECIFICATIONS Rivet Capacity 3 32 1 8 5 32 amp 3 16 sized pins Operating Air Pressure 90 PSI Air Consumption 4 5 CFM 90 PSI Air Inlet Size 1 4 18 NPT 3 32 1 8 5 32 3 16 SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place
6. e Frame Head 11 using the Spanner 36 Use the Spanner 36 to unscrew and remove the Jaw Cases 6 1 6 2 Use care as there is a Spring 10 behind the Jaw Case 6 2 which may fly out Remove the Jaws 7 from between the Jaw Cases 6 1 6 2 If you are going to clean the Jaws 7 use a steel brush and mild solvent Then apply a light coat of machine oil to the Jaws If you are going to replace the Jaws the entire assembly 6 1 6 2 7 8 9 amp 10 must be replaced at the same time 93458 For technical questions please call 1 800 444 3353 PAGE 8 due to the possibility of additional parts being damaged when the Jaws were dam aged e Insert the Jaws 7 back into the Jaw Cases 6 1 6 2 f When reassembling the Jaw Cases 6 1 6 2 make sure the wedge on the Jaw Pusher s 8 head lines in between the Jaws pushing them slightly apart SPANNER GAUGE 35 FIGURE 6 1 6 2 FRAME HEAD 11 g Check the distance from the head of the Jaw Cases 6 1 6 2 to the mounting threads of the Frame Head 11 using the gauge on the Spanner 35 With the gauge at slight incline the back of the gauge should rest on the beginning of the Frame Head threads while the front of the gauge should rest on the front edge of the Jaw Case 6 1 If it does not tighten loosen the Jaw Cases until the distance is corrected See Figure E h Before reassembly s
7. ecure the Lock Nut 12 against the Jaw Case assembly us ing the Spanner Gauge 35 3 Store the Riveter in a clean dry safe location out of reach of children REV 08i SKU 93458 For technical questions please call 1 800 444 3353 PAGE 9 TROUBLESHOOTING Possible Cause Likely Solution Worn or damaged Jaws Jaws will 1 Loose Nosepiece 1 Tighten Nosepiece 2 Dirty Jaws 2 Clean Jaws Stroke is too short 1 Rivet not properly inserted 1 Fully insert pin Riveter Low oil Rivet wrong Low air pressure Broken inadequate air compressor Weak pulling action Low oil Poor hose connections Damaged O Ring Dirty Air Valve or airline inlet Prime Riveter Use proper rivet length Check regulator Have compressor serviced by a qualified technician upgrade to compressor of sufficient capability Prime Riveter Reconnect using pipe thread seal tape Replace O Ring Clean and lubricate with pneumatic tool oil PARTS LIST a 1A 1 Part Description _ 1A Nosepiece 3 16 O 1B 5 32 8 JawPusher ___ _ 9 Case Washer Ring O 20 21 22 7 4 rt B D 1 2 0 1 2 3 5 6 7 8 9 20 21 22 SKU 93458 For technical questions please call 1 800 444 3353 Description 32 Cylinder O Ring 6794x263 CyinerCa SSS 35 Spanner Gauge
8. ffect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if the Trigger does not operate properly Replacement parts and accessories This product is to be repaired and ser viced only by a qualified technician When this product is serviced only identical replacement parts should be used Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels if taking prescription medicine to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Maintenance The maintenance outlined in the Maintenance section should be performed regularly For your safety this product should be serviced or repaired regularly only by a qualified technician Compressed air only Do not use combustible gas as a power source SKU 93458 For technical questions please call 1 800 444 3353 PAGE 3 20 21 22 23 24 25 Fire the Rivets into an appropriate work surface only This Riveter is designed for use on metal objects only and is not suitable for soft surfaces Do not fire the Rivets too close to the edge of a workpiece They may split the workpiece and cause it to fly free causing personal injury Transport the Rive
9. nts to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal ac tivity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return re paired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the c
10. ost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 93458 For technical questions please call 1 800 444 3353 PAGE 12
11. ould only reach the top of the Frame 15 See Figure C 4 Insert the Piston Assembly 30 thru 33 back into the Air Cylinder 29 See Figure C 5 Use the Spanner 36 to firmly screw the Cylinder Cap 33 back onto the Air Cylin der 29 See Figure C REV 05i SKU 93458 For technical questions please call 1 800 444 3353 PAGE 6 Nosepieces 1 The Riveter comes with four Nosepieces The Nosepiece part numbers and sizes are as follows 1A 3 16 1B 5 32 1 1 8 1D 3 32 FRAME HEAD 11 E NOSEPIECE 1A 1B 1C 1D FIGURE D QUICK CONNECTOR 53 2 Use the Spanner 36 to remove the old nosepiece and install the new one Tight en the new nosepiece in place before use See Figure D OPERATING INSTRUCTIONS 1 Secure the Safety Cap 23 firmly to the Riveter by tightening the Frame Cap Nut 22 While securing turn the slot in the Safety Cap upward to avoid spilling used rivet pins See Figure D 2 Depending on the size of rivet s pin used attach the corresponding Nosepiece size 3 16 5 32 1 8 or 3 32 with the Spanner 36 See Figure D 3 IMPORTANT When drilling rivet holes in a workpiece use the same diameter drill bit as the outer diameter of rivet you will be using 4 Attach an air hose to the Quick Connector 53 of the Riveter See Figure D 5 Turn on the air compressor and set its regulator at 90 PSI Do not exceed
12. s 1 For best service you should incorporate an oiler regulator and inline filter as shown in the diagram above Hoses couplers oilers regulators and filters are all available at Harbor Freight Tools Note If an automatic oiler is not used put 3 5 drops of pneumatic Tool Oil not includ ed in the tool s quick connector before each use 2 Prior to use the Riveter requires the attachment of the Quick Connector 53 to its Air Cylinder 29 To do so make sure the screen Air Filter is properly seated in the Air Cylinder Wrap approximately 3 of pipe thread sealer tape not included around the male threads of the Quick Connector Then firmly tighten the Quick Connector into the Air Cylinder To Prime The Riveter AWWARNING Make sure the Riveter is disconnected from its air supply hose prior to performing any maintenance service or changing accessories SKU 93458 For technical questions please call 1 800 444 3353 PAGE 5 AIR CYLINDER 29 SPANNER 36 PISTON ASSY 30 THRU 33 AIR CYLINDER 29 CYLINDER CAP 33 AIR PISTON LOCK NUT 30 3 FIGURE C 1 Use the Spanner 36 to unscrew and remove the Cylinder Cap 33 from the bot tom of the Riveter See Figure C 2 Use a pair of pliers not included to remove the Piston Assembly 30 thru 33 from the Air Cylinder 29 See Figure C 3 Hold the Air Cylinder 29 upside down and pour in hydraulic oil not included The fill level sh
13. ter safely Disconnect the air supply when moving the tool in the workplace Carry the tool by the handle and avoid contact with the Trigger 40 Avoid working alone If an accident happens an assistant can bring help Attach the Safety Cap 23 to the Riveter before use Turn the slot in the Safety Cap upward to avoid spilling used Rivet Pins AWARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber California Health amp Safety Code 25249 5 et seq AWARNING The warnings cautions and instructions discussed in this instruc tion manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 93458 For technical questions please call 1 800 444 3353 PAGE 4 ASSEMBLY INSTRUCTIONS Male Male Valve Filter Connector Connector M N BR a U y 0 Quick Coupler Coupler Air Hose Regulator with on Reel Pressure Gauge Recommended Air Line Component
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