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Harbor Freight Tools 20Gal Product manual

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1. s mg 3 i ba dn s Ajddns Aseuoneys g ni SETUP Item 61251 For technical questions please call 1 800 444 3353 Page 8 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 1 Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Workpiece and Work Area Set Up Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working General Operating Instructions Filling Tank With Oil 1 Open the Ball Valve by turning Valve s handle to a vertical position Loosen Knob and lower Funnel to lowest position Move the Drain under the raised vehicle and position the Funnel directly below the oil drain plug Raise the Funnel
2. 11 6 Warranty epou awe 12 E EE E E A 9 wn gt A m lt PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INSTRUCTIONS Addresses practices not related to personal injury INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following General To reduce the risks of electric shock fire and injury to persons read all the instructions before using the tool Work Area 1 Keep the work area clean and well lighted 3 Keep bystanders children and visitors away Cluttered benches and dark areas increase the while operating the tool Distractions are risks of electric shock fire and injury to persons able to result in the loss of control of the tool 2 Do not operate the tool in explosive atmospheres such as in the presence of flam
3. 800 444 3353 Page 5 Initial Tool Set Up Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Note This air tool may be shipped with a protective plug covering the air inlet Remove this plug before set up Assembly 1 Assemble the Drain on flat hard level surface 5 Thread Ball Valve 7 into top of Tank 2 Slide one Wheel 21 onto each end of the 6 Thread Connector 5 into top of Ball Valve 7 axle of the Tank 15 Attach Wheels using and thread Sleeve 3 into Connector Washers 22 and Retaining Rings 23 7 Thread Funnel 1 onto Drain Tube 2 3 If Casters are not already attached to Tank until fastened securely fasten one Caster 20 to each bracket on the i base of the Tank Slide on Washer 19 and 8 Insert Drain Tube with Funnel fastened to then use Acorn Nut 18 to attach it in place other end into Sleeve Adjust to required height and lock Drain Tube in place using Knob 4 4 Insert Handle 10 into slot on the Tank Fasten in place using Screws 12 Air Supply AWARNING TO PREVENT SERIOUS INJURY FROM EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gas
4. detach the air supply Note Residual air pressure should not be present after the tool is disconnected from the air supply However it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and not powered Note Air flow and therefore tool performance can be hindered by undersized air supply components The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Page 6 For technical questions please call 1 800 444 3353 Item 61251 41135 100 J04 jeuondo Bunsnipy H aoaidyiom JOdeA jeuondo 4 3563181 pue Prid 3 00 J04 sessy JO 00 wou pue IP _______________ jooy sjoauuog SSS SO IV 5100 5100 dn s Ajddnsg 4 For technica
5. until the Funnel is approximately 4 below the oil drain plug Then tighten Knob to hold the Funnel in place Remove oil pan plug to drain the oil Pumping Oil From Tank 1 Raise Drain Tube to above Ball Valve Rotate Ball Valve to horizontal position Place Nozzle securely in a used oil collection receptacle Pull on the Safety Valve briefly before every use to make sure it operates smoothly The Safety Valve helps to relieve pressure if the tank is over pressurized Connect the compressor s air supply hose to the Air Inlet Turn on the air compressor making sure it is set between 7 10 PSI WARNING Do not leave Oil Lift unattended while it is evacuating oil Item 61251 3 There must not be hazardous objects such as utility lines or foreign objects nearby that will present a hazard while working Note Do not fill the Tank beyond its 20 gallon capacity The hose is clear so the oil in the tube will indicate the reservoir fill level When oil level nears the top drain the oil 6 Before transporting the Oil Lift open the Knob and lower the Drain Tube all the way Then lock Drain Tube in place by turning the Lock Knob Use the Handle when moving the Oil Lift from one location to another Only transport Oil Lift along flat hard level surfaces Z E lt Lu ou Close Regulator by pulling out the knob and rotating counterclockwise Pull Regulator s cap out and slowly turn it
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSB 022 61251 20 Gallon Portable Oil Lift Drain Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents T T 2 10 ee eee 5 Parts List and
7. e will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
8. es or any other bottled gas as a power source for this tool 1 Incorporate a filter regulator with pressure gauge 3 Close the in line shutoff valve between oiler in line shutoff valve and quick coupler for the compressor and the tool best service as shown on Figure A on page 7 and Figure B on page 8 An in line shutoff 4 Turn on the air compressor according to ball valve is an important safety device because the manufacturer s directions and allow it it controls the air supply even if the air hose to build up pressure until it cycles off is ruptured The shutoff valve should be a ball valve because it can be closed quickly 5 Adjust the air compressor s output regulator so that the air output is enough to properly Note If an automatic oiler system is not used power the tool but the output will not exceed add a few drops of Pneumatic Tool Oil to the airline the tool s maximum air pressure at any time connection before operation Add a few more drops Adjust the pressure gradually while checking the after each hour of continual use air output gauge to set the right pressure range 2 Attach an air hose to the compressor s air outlet 6 Inspect the air connections for leaks Connect the air hose to the air inlet of the tool Repair any leaks found Other components such as a coupler plug and quick coupler will make operation more efficient but are not required Ifthe tool will not be used at this time turn off and
9. h gases are capable of explosion and serious injury to persons A SAVE THESE INSTRUCTIONS Item 61251 For technical questions please call 1 800 444 3353 Page 3 Symbols and Specific Safety Instructions Symbol Definitions Symbol Property or statement PSI Pounds per square inch of pressure Cubic Feet per Minute flow Cubic Feet per Minute flow SCFM at standard conditions National pipe thread tapered Symbol Property or statement NPS National pipe thread straight WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection wn gt m lt 1 2 WARNING marking concerning Risk of Explosion Specific Safety Instructions 1 Use as intended only Do not use for any other liquid 2 Vehicle must be safely supported by a proper vehicle lift before service 3 Use on flat hard level surface only 4 Do not use near open flame or heat sources Do not smoke during use 5 Prior to using the Drain read and understand all warnings safety precautions and instructions as outlined in the vehicle manufacturer s and the support device s instruction manuals 6 Do not use the Drain with the vehicle s engine running 7 Keep bystanders away during use 8 Avoid burns Allow the engine oil to completely cool before draining the oil into the Drain 9 Do not leave unattended when operating or evacuating oil 10 Remove the Drain before lowering the vehic
10. in a clockwise direction while observing the Pressure Gauge DO NOT EXCEED 10 PSI The oil will be pushed from the Tank out the Nozzle Once oil is no longer being discharged from the Nozzle turn off air compressor Disconnect compressor air supply hose from the Air Inlet Note Oil discharge rate will be affected by the ambient temperature and the viscosity of the oil 8 For technical questions please call 1 800 444 3353 Clean external surfaces of the tool with clean dry cloth Then store the tool indoors out of children s reach Page 9 AONVNALNIVIN User Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise vibration or leaking air occurs have the problem corrected before further use Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air operated tool 1 a year after discharging contents of 2 Keep the outside of the Tan
11. k free of oil or grease the Tank remove the Drain Plug 24 to drain Use only a mild soap and damp cloth when cleaning accumulated sludge Do not use flammable or combustible solvents To reattach the Drain Plug 24 wrap three turns of thread seal tape 3 Before and during each use not included on the Drain Plug thread and inspect the Hose for damage secure in place Do not overtighten 4 After use store in a dry secure area out of reach of children Troubleshooting Possible Causes Likely Solutions Decreased output 1 Not enough air pressure and Check for loose connections and make sure that or air flow air supply is providing enough air flow CFM at required pressure PSI to the tool s air inlet Do not exceed maximum air pressure Blockage of hose Gently blow air from Nozzle into Tube Accumulated sludge After draining the oil remove Plug and drain out sludge Housing heats Incorrect lubrication or Lubricate using air tool oil according to directions during use not enough lubrication Worn parts Have qualified technician inspect internal mechanism and replace parts as needed Severe air leakage 1 Cross threaded housing Check for incorrect alignment and uneven gaps Slight air leakage components If cross threaded disassemble and is normal replace damaged parts before use especially on Loose housing Tighten housing assembly If housing cannot tighten older tools properly inte
12. l questions please call 1 800 444 3353 Page 7 Item 61251 100 Bulun 104 jeuondo Bunsnipy soaidyiom jeuoNndo N W aseo pue sapno Sna 1 00 104 joo oy enssesd __________________ JO 00 Wo HIP _____________ joo ovate Sjoauuog _________________ asn 108 2 7 9 wos ___________________ 3 YOURIG WINWIUIW 2 SUIT UIEN UONONPSJ 104 0 jo 5 ____________ 2 aveid ur sosseiduico _____________________ _8 2910 104 sped y T
13. le 11 Recycle used oil according to regulations Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured Do not exceed the product s working pressure of 10 PSI Wear heavy duty work gloves during use If used oil does not evacuate the Tank upon pressurization close the Ball Valve fully with the handle in the horizontal position If this does not correct the problem remove the unit from service immediately and contact a qualified service technician for repair WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health 4 Safety code 25249 5 et seq The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 61251 Functional Description Specifications Capacity 20 Gallons Working Air Pressure 10 PSI Air Inlet 1 4 IN 18 NPT Components and Controls Gauge SETUP Safety Valve Air Regulator Inlet Knob PITTSBURGH 61251 For technical questions please call 1
14. lustration purposes only and are not available individually as replacement parts LLI Z lt 2 lt 23 Item 61251 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect w
15. mable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 61251 Personal Safety 1 Stay alert Watch what you doing and use common sense when operating the tool Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving parts Tool Use and Care 1 Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed 2 Disconnect the tool from the air source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Service 1 Tool service must be performed only by qualified repair personnel Air Source Never connect to an air source that is capable of exceeding 200 psi O
16. rnal parts may be misaligned Damaged valve or housing Replace damaged components Dirty worn or damaged 4 Clean or replace valve assembly Follow all safety precautions whenever diagnosing or servicing the tool Disconnect air supply before service Page 10 For technical questions please call 1 800 444 3353 Item 61251 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List and Diagram Part Description _ Qty 6 Pressure Gauge 8 Tube Connector ____ 9 Regulator ______ Retaining Ring Hose Nozzle Asm Record Product s Serial Number Here Note If product has no serial number 14 record month and year of purchase instead Note Some parts are listed and shown for il
17. ver pressurizing the tool may cause bursting abnormal operation breakage of the tool or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range 2 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Always wear eye protection Wear 5 safety goggles SAFETY Store the tool when it is idle out of reach of children and other untrained persons A tool is dangerous in the hands of untrained users Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are identified by the manufacturer for the specific tool model Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons When servicing a tool use only identical replacement parts Use only authorized parts Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Suc

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