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Harbor Freight Tools 2000 lb. Electric Hoist with Remote Control Product manual

1. 10 5 Warranty 12 EUER 6 ALAAVS PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided ACAUTION NOTICE CAUTION could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION DANGER TO PREVENT SERIOUS INJURY AND DEATH Basic Safety Information 1 To Reduce the Risk of Electric Shock or Injury Do not operate with wire rope Use Indoors Only not centered in its groove 2 Do not lift more than rated load Be aware of 8 Do not remove or cover warning labels and dynamic loading Sudden load movement may or tags These carry important safety information briefly create excess load causing product failure If unreadable or missing contact Harbor Freight Tools for a replacement 3 Do not operate when load is not centered underneath 9 WARNING Handling the cord on this product will expose you to lead a chemical known to the State 4 Do not operate hoist with twi
2. o 1 The supporting structure the hoist is mounted to 3 Have an assistant hold the Hoist in place and attach Z including trolley monorail or crane the Hanging Clamps to the Housing using the z must be designed to withstand the loads and Bolts Lock Washers Washers and Nuts supplied forces imposed by the hoist for the rated load 4 Once the Hoist is in position tighten Nuts firmly 2 Place the two Hanging Clamps over the supporting structure where the hoist will be mounted PITTSBURGH Item 61717 For technical questions please call 1 800 444 3353 Page 5 Operation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY Operation of a vertical hoist involves more than depressing the UP or DOWN control The use of vertical hoists is subject to certain hazards that cannot be met by mechanical means but only by the exercise of intelligence care common sense and experience in anticipating the motions that will occur as a result of operating the controls Before Operating Hoist 1 Familiarize yourself with all operating controls 5 Do not use the wire rope as a ground for welding of the hoist and with the operation s to be Do not touch a welding electrode to the wire rope performed Instructions include the warnings the hoist and the safet
3. verifying that the brake system is operating properly Parking the Load 1 Do not leave a suspended load unattended unless specific precautions have been instituted and are in place 2 Position the load block above head level for storage when the hoist is not in use Item 61717 10 11 12 13 For technical questions please call 1 800 444 3353 Properly seat the sling or other device in the base bowl or saddle of the hook see the left side diagram on Figure A Do not allow the hook hitch to support any part of the load Do not apply the load to the point of the hook shown in Figure A on the right side diagram Before moving the load make sure wire rope is not kinked or twisted or that multiple part wire ropes are not twisted around each other Do not operate the hoist unless wire rope is seated properly on the drum pulleys or sprockets Do not operate the hoist unless the hoist unit is centered over the load Do not pick up a load in excess of the rated load appearing on the hoist or load block except during properly authorized tests Do not use a hoist overload limiting device to measure the maximum load to be lifted Give specific attention to load balancing and hitching or slinging to prevent load slipping Do not lower the load below the point where less than two wraps of rope remain on each anchorage of the hoist drum unless a lower limit device is provided in which case no less tha
4. EITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List and Diagram Parts List Part _ Description It pacer Ring etaining Ring etaining Ring 2 Middle shaft gear A UJ 00 d S L FIS 5 olo a 18 Gear 10 3 9 6 Description For technical questions please call 1 800 444 3353 Part Description 41 Screw __ 42 41 42 Item 61717 Assembly Diagram NOILOAdSNI Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 11 For technical questions please call 1 800 444 3353 Item 61717 Limited 90 Day Warranty Harbor Fr
5. NS PITTSBURGH Item 61717 For technical questions please call 1 800 444 3353 Page 3 o gt Tl m lt Grounding instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 1 In the event of a malfunction or breakdown 6 Repair or replace damaged or grounding provides a path of least resistance for worn cord immediately electric current to reduce the risk of electric shock This hoist is equipped with an electric cord having an equipment grounding conductor and a grounding XL ER plug The plug must be plugged into a matching em outlet that is properly installed and grounded in accordance with all local codes and ordinances 2 Do not modify the plug provided if it will M not fit the outlet have the proper outlet installed by a qualified electrician 3 Improper connection of the equipment grounding 125 VAC 3 Prong Plug and Outlet conductor can result in a risk of electric shock for up to 125 VAC and up to 20 A The conductor with insulation having an outer surface that is green with or without yellow 7 This hoist is intended for use on a circuit that has stripes is the equipment grounding conductor an outlet that looks like the one illustrated above in If repair or replacement of the electric cord or 125 VAC 3 Prong Plug and Outlet The hoist has plug is necessary do not connect the equipment a grounding plug that look
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSB 61717 Remote Controlled Electric Hoist Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved 1 No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents 2 INSPECTION sa 5 Parts List and Diagram
7. ach shift Exercise care TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use f hook attachment and securing means 5 Frequent Hoist Rope Inspection All ropes should be visually inspected by the operator or other designated person at the start of each shift These visual observations should be concerned with discovering gross damage such as listed below which may be an immediate hazard a distortion of the rope such as kinking Run the load block into its limit device at slow speed crushing unstranding birdcaging 3 Frequent Braking System Inspection a The braking system must automatically stop and hold up to the rated load if the operating controls are released and in the event of complete power failure b Braking systems must limit the speed of load during lowering with or without power to prevent uncontrolled or rapid lowering 4 Frequent Hook Inspection Check hooks for the following problems a distortion such as bending twisting or increased throat opening Wear cracks nicks or gouges latch engagement if equipped damaged or malfunctioning latch if equipped oO main strand displacement or core protrusion b general corrosion C broken or cut strands d number distribution and type of visible broken wires 1 in running ropes 12 randomly distribute
8. d broken wires in one lay or four broken wires in one strand in one lay 2 one outer wire broken at the contact point with the core of the rope which has worked its way out of the rope structure and protrudes or loops out from the rope structure If such damage is discovered either remove the rope from service or arrange for a qualified technician to give it a periodic thorough inspection Check wire rope reeving AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Periodic Thorough Inspection A qualified technician should perform the procedures in this section AT LEAST YEARLY Inspection is needed more often for heavily used hoists Remove or open access covers to allow inspection of components 1 First follow all Frequent Inspection procedures Additionally 2 Check fasteners for evidence of loosening 3 Check load blocks suspension housings clevises yokes suspension bolts shafts gears bearings pins rollers and locking and clamping devices for evidence of wear corrosion cracks and distortion 4 Check hook retaining nuts or collars and pins welds or rivets used to secure the retaining members for evidence of damage 5 Check load sprockets idler sprockets drums and pulleys for evidence of damage and wear 6 Check the motor brake and load brake for evidence of wear Page 8 For
9. ect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
10. eight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no def
11. f power and overheating SAFETY Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use Inspection Testing and Maintenance Specific Safety Information 1 Perform a Frequent Inspection 3 at least monthly see page 8 2 Perform a Periodic Thorough Inspection 4 at least yearly see page 8 More frequent inspections are needed for hoists that are used heavily Raise test loads only to the minimum extent needed and stay well clear of load at all times during testing Operation Specific Safety Information 1 Wear ANSI approved safety goggles 4 ANSI approved hard hat and steel toed work boots during setup and use 5 2 This product is not a toy Do not allow children to play with or near this item 3 Use as intended only Do not use to handle molten material Do not use for aircraft purposes Do not use to link towed vehicles Keep hands clear of moving parts People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock A SAVE THESE INSTRUCTIO
12. n one wrap may remain on each anchorage of the hoist drum WARNING Do not carry any load over any person WARNING Do not carry personnel on the hook or the load Avoid swinging the load or load hook when traveling the hoist z E lt x c On trolley mounted hoists avoid contact between trolleys and between trolleys and stops Do not use the upper limit device as a normal means of stopping the hoist These are emergency devices only Exercise care when removing a sling from under a landed and blocked load Press the Emergency Shut off Button to shut off the motor and disable the Controller Page 7 2 U m zZ Inspection Testing and Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Remove any load release the operating controls and detach the power cord before performing any inspection maintenance or cleaning procedures Frequent Inspection Perform the procedures in this section BEFORE INITIAL USE and AT LEAST MONTHLY Inspection is needed more often for heavily used hoists 1 Check operating mechanisms for proper operation proper adjustment and unusual sounds such as but not limited to binding noise of the wire rope and bearing squeal 2 Check hoist upper limit device without a load on the hook at the beginning of e
13. nds 4 sections of rope which are normally hidden during visual inspection such as parts passing over pulleys 12 Check function labels on pendant control s for legibility 13 Check the hoist and hoist mounting for evidence of missing parts AAWARNING TO PREVENT SERIOUS INJURY FROM HOIST FAILURE Do not use damaged equipment If any defect or damage is noted have the problem corrected before further use Storage Inspection 1 A hoist that has been idle for a period of a month or more but less than a year must be inspected before being used according to the Frequent Inspection requirements Maintenance 1 Repair or replacement of hoist components must be performed only by a qualified technician using only identical replacement parts with the same rating 2 Operating mechanisms limit switches control Systems and brakes may require adjustment 3 Note the following regarding specific components a Replace damaged or worn hooks Do not repair them by welding or reshaping b Replace or repair all critical parts that are cracked broken bent excessively worn or missing c Replace missing or illegible warning labels d Replace pitted or burned electrical contacts as complete sets Testing 1 Before use test repaired hoists and hoists that have not been used for a year or more 2 Check all functions of the hoist including lifting and lowering with the hoist unloaded first 3 After testing in the u
14. nloaded state attach a 200 Ib load and retest to check proper load control and to check brake operation Item 61717 For technical questions please call 1 800 444 3353 2 Ahoist that has been idle for a period of a year or more must be inspected according to the Periodic Inspection requirements and then tested according to the procedure in the Testing section below before being used e Keep controller function labels on pendant control stations and master switches legible 4 Do notrepair load sustaining members by welding Replace them as needed Lubricate all moving parts regularly using grease 6 After maintenance work is completed and before restoring the hoist to normal operation a reinstall guards b reactivate safety devices c remove replaced parts and loose material d remove maintenance equipment 4 Testthe trip setting of limit devices under no load conditions Test first by hand if practical and then under slowest speed Test with increasing speeds up to maximum speed Check that actuating mechanisms are located so that they will trip the switches or limiting devices in sufficient time to stop motion without causing damage to any part of the hoist Page 9 2 Lu n N 2 m ie 2 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY N
15. s Button to shut off the motor and disable the Controller Twist this Extend Button to allow it to pop up and enable the Controller Emergency Stop Shut off Bracket Button Controller Q L Wire Rope Pulley lower Hook hook Page 6 For technical questions please call 1 800 444 3353 Item 61717 Applying the Load 1 Do not wrap the hoist wire rope around the load 2 Attach the load to the load hook securely by properly rated suitable means such as chains shackles hooks lifting slings etc Load must be attached to prevent accidental disconnection Figure A Correct and incorrect load hook attachment Moving the Load 1 Do not engage in any activity which will divert the operator s attention while operating the hoist 2 Respond to signals from a designated person only However always obey a stop signal no matter who gives it 3 Do not lift or lower a load with the hoist until the operator and all other personnel are clear of the load 4 Make sure the load and hoist will clear all obstacles before moving or rotating the load 5 Inch hoists slowly into engagement with a load but avoid unnecessarily inching and quick reversals of direction 6 Donotlift a load more than a few inches until it is well balanced in the sling or lifting device Each time a load approaching rated capacity is handled check hoist brake action by lifting the load just clear of supports and continuing only after
16. s like the plug illustrated grounding conductor to a live terminal above in 125 VAC 3 Prong Plug and Outlet 4 Check with a qualified electrician or service 8 The outlet must be properly installed and grounded personnel if the grounding instructions are in accordance with all codes and ordinances not completely understood or if in doubt as to whether the hoist is properly grounded 9 Do not use an adapter to connect this hoist to a different outlet 5 Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the hoist s plug PITTSBURGH Page 4 For technical questions please call 1 800 444 3353 Item 61717 Specifications 120VAC 60Hz 18A 20A Dedicated Circuit Required Us Rated Capacity 2000 Ib double line 1000 Ib single line Intertek Electrical Rating Lifting Speed 16 5 FPM double line 33 FPM single line 4006565 Wire Rope Diameter 7 32 This Hoist has a 20 duty cycle This means that the Hoist may only be run up to 2 minutes at a time and then it must be allowed to rest for at least 8 minutes before further use Installation Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this k manual including all text under subheadings therein before set up or use of this product lt Note For additional information regarding the parts listed in the a following pages refer to Parts List and Diagram on page 10
17. sted kinked or of California to cause cancer and birth defects or damaged wire rope other reproductive harm Wash hands after handling Inspect wire rope carefully before every use California Health amp Safety Code 25249 5 et seq 9 Do not operate a damaged or 10 The warnings precautions and instructions malfunctioning hoist Inspect hoist carefully and test operation before every use 6 Do not lift people or lift loads over people Falling loads can injure or kill people Page 2 For technical questions please call 1 800 444 3353 discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 61717 Installation Specific Safety Information 1 The supporting structure the hoist is mounted 4 to including trolley monorail or crane must be designed to withstand the loads and forces imposed by the hoist for the rated load 5 2 Install in location that allows the operator to move and stay clear of the load 3 Locate pendant controls at a convenient 6 level above the operating floor Do not install where the load hook can be lowered beyond the rated hook travel under normal operating conditions DO NOT USE AN EXTENSION CORD An extension cord would cause a drop in line voltage resulting in loss o
18. technical questions please call 1 800 444 3353 Item 61717 7 Check electrical apparatus for evidence of pitting or deterioration of controller contacts 8 Check supporting structure or trolley if used for evidence of damage 9 Check warning label for legibility and replacement 10 Check end connections of wire ropes for evidence of wear corrosion cracks damage and distortion 11 Periodic Thorough Hoist Rope Inspection Check entire length of rope hoist rope as follows Inspect the individual outer wires in the strands of the rope Keep a record of any deterioration resulting in appreciable loss of original strength such as described below and have a qualified technician determine whether further use of the rope would constitute a hazard a Check points listed in Frequent Hoist Rope Inspection on page 8 b Check for reduction of rope diameter below nominal diameter due to loss of core support internal or external corrosion or wear of outside wires c Check for severely corroded or broken wires at end connections d Check for severely corroded cracked bent worn or improperly applied end connections e Inspect with special care the following sections of rapid deterioration 1 sections in contact with saddles equalizer pulleys or other pulleys where rope travel is limited 2 sections of the rope at or near terminal ends where corroded or broken wires may protrude 3 sections subject to reverse be
19. y and operating 6 Designate a work area that is clean and well lit instructions portion of this manual The work area must not allow access by children or pets to prevent distraction and injury 2 Awarninc TO PREVENT SERIOUS INJURY R h h FROM HOIST FAILURE 7 Route the power cord along a safe route to reac the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Do not use damaged equipment If adjustments or repairs are necessary or any defects are known have the problem corrected before further use 3 Do not operate a hoist with an out of order sign Note This winch requires a 20A dedicated circuit 8 There must not be objects such as utility lines 4 lified technici hould rd nad nearby that will present a hazard while working perform maintenance to the hoist 9 Inspect the hoist as explained in Frequent Inspection on page 8 after installation but before use Operating Controls End Hook m gt le zZ 20 Duty Cycle 2 minutes in use followed by at least 8 minutes off Retract Wire This Hoist has a 20 duty cycle This means that it may Rope only be run up to 2 minutes at a time and then it must be vie allowed to rest for at least 8 minutes before further use T Emergency Shut off Button Press thi

Harbor Freight Tools 2000 lb. Electric Hoist with Remote Control Product manual

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