Harbor Freight Tools 20 ton Log Splitter Product manual
Contents
1. Page 2 For technical questions please call 1 888 866 5797 ITEM 61594 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury SAFETY Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement Property or Statement WARNING marking concerning Risk of Hand Injury Wear heavy duty work gloves Hise power WARNING marking concerning Revolutions Per Minute Crushing Hazard Keep hands and Read the manual before feet away from moving parts set up and or use WARNING marking concerning Risk of Respiratory Injury WARNING marking concerning Operate engine OUTSIDE and far awa Risk of Eye Injury Wear ANSI approved RE A doors and vents 1 safety goggles with side shields WARNING marking concerning WARNING marking concerning Risk of Risk of Fire while handling fuel C Facial Injury from flying debris Wear Do not smoke while handling fuel ANSI approved full face shield WARNING marking concer2. CLEANING Wait for Engine to cool then clean Engine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fuel tank during storage fill the tank with gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Refer to Checking and Filling Fuel on page 19 AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 3 LUBRICATION a Change engine oil b Clean out area around spark plug Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole ITEM 61594 For technical questions please call 1 888 866 5797 2 Underinflation reduces the load carrying capacity of your tow vehicle or trailer may cause sway and control problems and may result in overheating causing blowouts or other tire failure 3 Overinflation causes premature tire wear and affects the handling characteristics of the tow vehicle or trailer c Replace spark plug but leave spark plug cap disconnected d Pull Starter Handle to distribute oil in cylinder Stop after one or two revolutions when you feel the piston start the compression stro
3. SETUP Assembly Step 2 Attach Front Tow Bar Tow Bar Lock ane Washer 3 WI 3 Attach Tow Bar to bracket on top of Fluid Tank 51 using Bolts 2 Washers 3 and Lock Nuts 4 gt lt Tank 51 Assembly Step 3 Attach Fluid Tank 4 Wheel Assembly a Pack grease into the center of one Wheel s 48 hub from both sides b Slide the Wheel onto an axle on the Fluid Tank c Place a Washer 47 then a Castle Nut 46 onto the axle d Tighten the Castle Nut until the Wheel can spin with slight resistance Loosen the Castle Nut about 1 6 turn from the point resistance is felt and insert the Cotter Pin 74 e Bend the end of the Cotter Pin back to lock it in place f Press the Axle Cap 44 securely in place Assembly Step 4 Attach Wheels ITEM 61594 For technical questions please call 1 888 866 5797 Page 7 R Pin 23 Beam 21 5 Beam Assembly a Place Beam 21 assembly on top of the Fluid Tank and Tow Bar Lock Nut 4 b Line up the bracket underneath the al B ith the tube at the top of th S eam wi e tube at the top of the Washer 3 Fluid Tank and insert the Hinge Pin 41 Secure the Hinge Pin with the R Pin 23 c Secure the brackets at the front of the Tow Bar together using Bolts 11 Washers 3 and Lock Nuts 4 d Attach the O Ring 34 and Hose 35 marked Fluid Tank to the threaded connector at the top of the Fl
4. cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equipment Use the correct equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly Store equipment out of the reach of children Follow scheduled engine and equipment maintenance Page 5 Service Precautions continued Refueling 1 Do not smoke or allow sparks flame
5. important to keep tires inflated properly Check all tires pressure at least monthly due to the following factors Most tires naturally lose air gradually Tires can suddenly lose air if the tire strikes a pothole curb or other object It is usually not possible to determine underinflation of radial tires by visual inspection Page 16 For technical questions please call 1 888 866 5797 This Log Splitter has 60 PSI recommended cold tire inflation pressure The term cold in this manual does not refer to the temperature outside but it refers to the fact that a tire that has not been driven for a period is cooler and therefore has lower pressure than a tire that has been driven on Tires heat up while being driven on To check or fill to a tire s cold inflation the tire must have not been driven for more than a mile or two for at least three hours If you check a tires pressure when it is not cold the pressure will appear higher than the actual cold tire inflation ITEM 61594 Tire Care continued Steps for Maintaining Proper Tire Pressure 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual This Log Splitter has 60 PSI recommended cold tire inflation pressure Measure and record the tire pressure of all tires If the tire pressure is too high in any of the tires and the tires have not been driven for at least three h
6. 2a Note The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit 7 Replace the Fuel Cup Seal 4a fuel cup Bolt Seal 3a and bolt Tighten in place Carburetor Assembly CAUTION Do not cross thread bolt when tightening Finger tighten first and then use a wrench to make sure the bolt is properly threaded Fuel Cup Seal Mixing Tube might remain inside carburetor 8 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air High Altitude Kit Parts List A eS Jet Main Jet 3000 6000 ft 1 Fuel Cup Main Jet 6000 8000 ft 1 Bolt Seal 1 Fuel Cup Seal 1 eo Bolt Seal amp eo ITEM 61594 For technical questions please call 1 888 866 5797 Page 9 AWARNING TO PREVENT SERIOUS INJURY Operate only with proper spark arrestor installed Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Components and Controls Control Cutting Wedge Handle Engine Switch Log Cradle 3 F Bd im uel Ca gt Fuel uy 4 PA EL inefi Oil Drain Dipstick Plug Page 10 For technical questions please call 1 888 866 5797
7. Bolt Governor Support 1 Clamp 1 Hose Fuel Steam Rubber 1 ITEM 61594 Engine Assembly Diagram LA df VA MAINTENANCE ITEM 61594 For technical questions please call 1 888 866 5797 Page 31 PREDATOR OUTDOOR POWER EQUIPMENT 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
8. Spark plug cap loose Incorrect spark plug gap or damaged spark plug Defective spark plug cap Old or low quality gasoline Incorrect compression For technical questions please call 1 888 866 5797 COMPRESSION RELATED 1 Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket problem see 3 Tighten head If that does not remedy problem replace head gasket Have qualified technician adjust repair valves and tappets Check wire connections Re gap or replace spark plug Replace spark plug cap Use only fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Diagnose and repair compression Use Engine will not start COMPRESSION RELATED section ITEM 61594 Possible Causes Probable Solutions Engine stops suddenly Engine stops when under heavy load Engine knocks Engine backfires Wood will not split or splits extremely slowly Slow cylinder shaft speed Cylinder rod will not move 1 Fuel tank empty or full of impure or low quality gasoline Low oil shutdown Defective fuel tank cap creating vacuum preventing proper fuel flow 4 Faulty magneto Disconnected or improperly connected spark plug cap 1 Dirty air filter Engine runni
9. questions please call 1 888 866 5797 Page 19 Maintenance continued Engine Oil Change AA CAUTION is very hot during operation and can 7 Add the appropriate type of oil until the oil level is at cause burns Wait for engine to cool before changing oil the full level SAE 10W 30 oil is recommended for 1 Mak the engine is stopped and is level general use Se el ere aoe Ever The SAE Viscosity Grade chart shows other 2 Close the Fuel Valve viscosities to use in different average temperatures 3 Place a drain pan not included underneath SAE Viscosity Grades the crankcase s drain plug 4 Remove the drain plug and if possible 30 tilt the crankcase slightly to help drain the oil out Recycle used oil ME Replace the drain plug and tighten it 10W 30 Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free rag 20 0 20 40 60 80 100 F Average outdoor temperature 8 Thread the dipstick back in clockwise Full level NOTICE Do not run the engine with too little oil The engine will be permanently damaged Full level 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be damaged 5 Install the new spark plug or the cleaned spark plug into the engine e Gasket style Fin
10. use gasoline with more than 10 ethanol E15 E20 E85 etc Use cold weather fuel and oil additives to prevent backfiring Have qualified technician diagnose and service engine Check engine timing Check fluid level and add fluid as needed Bleed hydraulic system Check pump inlet hose for blockage or kinks Have qualified technician adjust control valve with a pressure gauge Have qualified technician service tool Have qualified technician service tool Check fluid level and add fluid as needed Bleed hydraulic system Check pump inlet hose for blockage or kinks Have qualified technician service tool Have qualified technician service tool Check fluid level and add fluid as needed Flush and clean hydraulic system Have qualified technician service tool Have qualified technician service tool Engine bogs down High control valve setting Have qualified technician adjust control during splitting valve with a pressure gauge Engine stalls under light load Blocked hydraulic lines or control valve Flush and clean hydraulic system 0 Follow all safety precautions whenever diagnosing or servicing the equipment or engine ITEM 61594 For technical questions please call 1 888 866 5797 Page 23 MAINTENANCE 2 2 m gt Z 0 m Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high qual
11. E position To restart a warm engine leave the Choke in the RUN position Page 12 For technical questions please call 1 888 866 5797 ITEM 61594 2 Open the Fuel Valve 3 Slide the Throttle or Speed Control Lever to 1 3 away from the SLOW position the turtle OFF ON 4 Turn the Engine Switch on 5 Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts gt o H lt nc Lu ou ie Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine 6 Allow the Engine to run for several seconds Then if the Choke lever is in the CHOKE position move the Choke Lever very slowly to its RUN position Note Moving the Choke Lever too fast could stall the engine IMPORTANT Allow the engine to run at no load for five minutes with no load after each start up so that the engine can stabilize 7 Adjustthe Throttle as needed ITEM 61594 For technical questions please call 1 888 866 5797 Page 13 Starting the Engine continued Break in Period a Breaking in the engine will help to ensure proper equipment and engine operation b The operational break in period will last about 3 hours of use During this period Do not
12. Fluid Fill Plug and fill the Fluid Tank with 2 25 gallons 8 5 liters of fresh 10W AW32 ASLE H 150 or ISO32 hydraulic fluid not included Checking and Filling Fuel Note If using the Log Splitter for extended periods in outdoor temperatures above 70 F the use of Dextron Ill automatic transmission fluid not included is recommended DO NOT mix Dextron III with other types of hydraulic fluid drain reservoir completely if substituting Dextron III 4 Check the hydraulic fluid level using the dipstick attached to the Fluid Fill Plug 5 Add sufficient fluid not included as needed to bring up to full level Replace Fluid Fill Plug 6 Startthe engine and use the Control Handle to cycle the Cutting Wedge forward and back several times to remove excess air from the Fluid Tank 7 Retract the Cutting Wedge recheck the hydraulic fluid level and add fluid if necessary to bring up to full level 8 Replace the Fluid Fill Plug AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel
13. ITEM 61594 0 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 There must not be objects such as utility lines nearby that will present a hazard while working 3 Maximum log size for this Log Splitter is 23 6 long and 8 in diameter Attempting to cut logs that exceed those measurements is dangerous and may damage the Log Splitter 4 Use a chainsaw not included to cut logs square on each end before splitting Log ends that are not cut square can slide out while splitting and cause a safety hazard or cause excessive force to Log Splitter components Do not split wood containing foreign objects nails for example Do not use odd shaped uneven logs or logs that are knotted or curved Engine and Equipment Pre Start Checks Inspect engine and equipment looking for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly Checking and Filling Engine Oil NOTICE Your Warranty is VOID if the engine s crankcase is not properly filled with oil before each use Before each use check the oil level Do not run the engine with low or no engine oil Running the engi
14. M 61594 For technical questions please call 1 888 866 5797 Page 27 P 2 m gt Z 0 m Parts Lists and Diagrams Main Parts List Part D Qty 2 Hitch Coupler 4 jLockkNuM12 9 6 jBigFlatWasherO12 2 8 jFlatWasherO10 1 gt 9 jFrotTowBar J 1 11 BotM12x35 1 1 2 Extension NPT 1 2 7 8 1 2 Connector NPT 3 4 7 8 4 5 Page 28 For technical questions please call 1 888 866 5797 Part 8 9 Hydraulic Hose Gear Pump Connector NPT 1 2 7 8 Hinge Pin Flat Washer 4 Cotter Pin 3x30 Castle Nut M20 Flat Washer 220 olt M12x75 luid Drain Plug luid Tank olt M6 x20 ock Washer 26 lat Washer 26 ilter Fix Plate eturn Hose Hose Clamp Engine Connecting Plate Hydraulic Pump Engine Lock Nut M8 Bolt M8 5 Block Rubber Washer Filter Bolt M8 x30 Fluid Fill Plug Hydraulic Hose Cylinder End Cap onnector og Cradle otter Pin 4x36 60 66 68 69 OIC o m o O Po fan pa Ped ee a a pE 2 m s 0 Ole 5 lt 59 lt zc D co D e D o x c o PIZ oo 0 Em LJ ITEM 61594 Main Assembly Diagram 38 MAINTENANCE ITEM 61594 For technical questions please call 1 888 866 5797 Page 29 2 m gt Z 0 m Engine Parts List Part 0 Qty e e I Bolt Cylinder Head 1 1 Plu
15. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PREDATOR OUTDOOR POWER EQUIPMENT 20 Ton LOG SPLITTER ADANGER Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside Only use OUTSIDE Ne a home or garage and far away from EVEN IF doors and windows doors windows are open and vents Visit our website at http www harborfreight com en Email our technical support at productsupport harborfreight com ITEM 61594 oie eee E ee wen When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to cont
16. ailure to follow recommendations on fuel use contained in the Owner s Manual d Improper or inadequate maintenance of any warranted parts e Repairs performed outside of the authorized warranty service dealers f Alterations by changing adding to or removing parts from the engine ITEM 61594 For technical questions please call 1 888 866 5797 Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii C
17. akers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter 23 Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment 24 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes 25 Stay alert watch what you are doing and use common sense when operating this piece of equipment Do not use while tired or under the influence of drugs alcohol or medication 26 Do not overreach Keep proper footing and balance at all times This enables better control of the equipment in unexpected situations 27 Use this equipment with both hands only Using equipment with only one hand can easily result in loss of control 28 Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 29 Parts especially exhaust system components get very hot during use Stay clear of hot parts 30 Do not cover the equipment during operation Service Precautions 1 Before service maintenance o
18. and right tires should be switched This will cause the tires to wear more evenly and last longer Tire Balance and Alignment The tires need to be balanced to prevent vibration when driving This involves attaching small weights to the rim to offset small differences in rim and tire weight The tires also need to be aligned properly Alignment is the orientation of the tires to the road surface and their being parallel This helps the tires to wear evenly and provide better traction Both tire balance and alignment require specialized equipment that is not provided with this equipment Tire Repair Z O 5 lt nc Lu ou Oo To properly repair a punctured tire the hole needs to be properly plugged and patched from the inside of the tire Tread punctures can be repaired if they are not too large Sidewall punctures should not be repaired the tire needs to be replaced if the sidewall is damaged Tires should be removed from the rim to be inspected before being plugged and patched A qualified mechanic should remove the tire from the rim perform the repair and remount the tire ITEM 61594 For technical questions please call 1 888 866 5797 Page 17 2 2 m gt Z 0 m Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position wait for the engine to cool disconnect the spark plug cap and move the Control Handle forward and bac
19. apply a heavy load to the equipment Do not operate the engine at its maximum speed c The maintenance break in period will last about 20 hours of use Change the engine oil after this period Under normal operating conditions subsequent maintenance follows the schedule explained in the Maintenance section on page 18 Log Splitter Operating Instructions Position ccm Figure A Operator Position Removing a Stuck Log 1 Check the hydraulic fluid level fill as necessary 5 Hold the rounded bark side of log and position 2 Ensure that the Support Leg is down and place it lengthwise in the direction of the grain on the wheel chocks not included on each side of the Beam of the Splitter between the Log Cradles wheels to keep the Log Splitter from moving Place one end of log against the end plate 3 Follow procedures in previous 6 The log must be stable so that it will split properly section to start the engine Hold the top of the log at its center if safe to do SO Release log once Cutting Wedge engages it IMPORTANT Hydraulic fluid temperature must be above 10 F 12 C before operating the Log Splitter T Push the Control Handle forward to drive the or damage to the hydraulic pump may result If outdoor Cutting Wedge
20. arranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Emissions Control System Warranty United States Emissions Control Defects Warranty Statement The United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emissions control system warranty on your 2013 and later Small Off Road Engine herein engine Within the United States new off road spark ignition engines certified for model year 2013 and later must meet similar standards set forth by the EPA Owner s Warranty Responsibilities HFT must warrant the emissions control system on your engine Asthe engine owner you are responsible for the performance for the periods of time described below provided there has been of the required maintenance listed in your Owner s Manual no abuse neglect or improper maintenance of your engine HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance Asthe engine owner you should however be aware that HFT may deny you warranty coverage if your Harbor Freight Tools Emissions Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emissions control parts def
21. atalytic converter if so equipped 5 Miscellaneous Items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies Page 25 MAINTENANCE PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PREDATOR OUTDOOR POWER EQUIPMENT P 2 m gt Z 0 m Page 26 For technical questions please call 1 888 866 5797 ITEM 61594 Record Products Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PREDATOR OUTDOOR POWER EQUIPMENT MAINTENANCE ITE
22. ects subject to the provisions set forth below If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Your emissions control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emissions related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 2013 and later engines are warranted for two 2 years If any emissions related part on your engine is defective the part will be repaired or replaced by HFT Page 24 For technical questions please call 1 888 866 5797 engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 888 866 5797 ITEM 61594 Harbor Freight Tools Emissions Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail pu
23. forward into the log splitting it temperature is below 32 F 0 C use the Control Handle 8 Remove split log pieces and place the next to cycle the Cutting Wedge forward and back several log against the opposite end plate times to warm the hydraulic fluid before splitting wood 9 Push the Control Handle backward to 4 Standin the correct operator position as shown drive the Cutting Wedge in the opposite in Figure A when operating the Log Splitter direction into the log splitting it E 10 Turn off the Log Splitter engine after use Clean o m then cover the tool and store in a dry level well ventilated area out of reach of children ff m wv 1 gt e _ TF a Correct Operator d WARNING Be extremely careful when removing the log as pieces may fly off as they separate from the Wedge Never attempt to remove a stuck log by using the hydraulic force of the Log Splitter modifying the Log Splitter or adding attachments to the Log Splitter Personal injury could result from log or metal pieces flying out at high speed or the Log Splitter could become damaged A log that is too stringy or tough to split completely can become stuck on the Cutting Wedge if the Wedge becomes embedded in the log and the log doesn t completely split and separate If this happens follow the directions below 1 Relieve pressure on log and end plate by retracting Cutting Wedge slightly 2 Turn the Engine Switch to its OFF po
24. g Subassembly Engine Oil 31 Bot 0000000000 6 Page 30 For technical questions please call 1 888 866 5797 Part DIV Nut Valve Adjusting l Valve Shroud Protector Cil Switch Subassembly Stop Engine Carburetor Assy Gasket Air Cleaner Gasket Carburetor Plate Carburetor Insulator Gasket Carburetor Insulator Cleaner Air Jacket Rubber Gasket Exhaust Outlet Muffler Ass Tank Fuel Strainer Fuel Cover Fuel Tank Outlet Subassembly Fuel Tank Oil Pulle Starter mpeller lywheel Subassembl Governor Throttle Valve Returning Bolt Governor Support N Governor olo c co co co co co 00 00 o 4 O O o o o o O1f 01 C1 01 01 O11 1 Bed 6 6 COIN JAIN 60 4 O1 AION gt o N CO o6 h5o oloi NIDA 0 Clamp 102 Hose Fuel Steam Rubber Description Qty Nut Valve Adjusting 2 Shroud 0 1 Protector Oil S 1 Switch Subassembly Stop Engine 1 CarburetorAssy 1 Gasket Air Cleaner 1 Gasket Carburetor 1 Plate Carburetor Insulator 1 Gasket Carburetor Insulator 1 Cleaner Air O 1 jacket Rubber 1 Gasket Exhaust Outlet 1 MuflerAssy O S 1 Tank Fuel 1 Strainer Fuel S 1 Cover Fuel Tank 1 Outlet Subassembly Fuel Tank Oil 1 Pulley Starter l
25. ger tighten until the gasket contacts the cylinder head then tighten about 1 2 2 3 turn more 1 Disconnect spark plug cap from end of plug Non gasket style Clean out debris from around spark plug Finger tighten until the plug contacts the cylinder head Using a spark plug wrench remove the spark plug nite Bes Reis then tighten about 1 16 turn more 3 Inspect the spark plug If the electrode is oily clean it using a clean dry rag If the electrode has deposits on it polish it using emery paper If the white insulator is cracked or chipped the spark plug needs to be replaced NOTICE Tighten the spark plug properly If loose the spark plug will cause the engine to overheat If overtightened the threads in the engine block will be damaged Recommended Spark Plugs 6 Apply dielectric spark plug boot protector not included to the end of the spark plug BEPPES and reattach the wire securely NHSP TORCH9 F6TC NOTICE Using an incorrect spark plug may damage the engine P 2 m gt Z 0 m Page 20 For technical questions please call 1 888 866 5797 ITEM 61594 Tires 1 Periodic inspection and maintenance of tires and wheels are essential to towing safety including spare tires Proper tire pressure affects vehicle handling and the safety of your tires Long Term Storage When the equipment is to remain idle for longer than 20 days prepare the Engine for storage as follows 1
26. il Change hydraulic fluid 2 Check and clean spark ETE TON ag Cleanairfiter air filter Check adjust idle speed Check adjust valve clearance Clean fuel tank strainer and carburetor Clean carbon build up from combustion chamber Replace fuel line if necessary Service more frequently when used in dusty areas These items should be serviced by a qualified technician Bleeding the Hydraulic System 1 Remove the Fluid Fill Plug and check the hydraulic 4 Retract the Cutting Wedge recheck fluid level using the dipstick attached to the Plug the hydraulic fluid level and add fluid if 2 Add sufficient fluid not included as needed to necessary to bring up to full level bring up to full level Replace Fluid Fill Plug 5 Replace the Fluid Fill Plug 3 Start the engine and use the Control Handle to cycle the Cutting Wedge forward and back several times to remove excess air from the Fluid Tank Page 18 For technical questions please call 1 888 866 5797 ITEM 61594 Replacing Hydraulic Fluid Change the hydraulic fluid in the Log Splitter after every 100 hours of use 1 Allow hydraulic fluid to cool completely before changing Place an appropriate three gallon or greater capacity container under the Fluid Tank 2 Remove the Fluid Drain Plug and drain the fluid reservoir Dispose of the old hydraulic fluid in accordance with local regulations 3 Replace the Fluid Drain Plug remove the
27. inuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Specifications e ctetu 2 Maintenance rie 18 3 Troubleshooting 22 SOUP zoe A LE M A 7 24 Operation eiecit 11 Parts Lists and Diagrams 28 o gt m lt Specifications Log Splitter Specifications 21 85 Log Capacity 23 6 L x 16 Diameter For off road use only not DOT approved Hitch Ball Size Hydraulic Fluid Reservoir 2 25 gallons 8 5 L Engine Specifications Displacement Horizontal Single Cylinder 4 stroke OHV Meets EPA phase III emissions standards Cooling System Forced air cooled Fuel 87 octane unleaded gasoline Capacity 0 9 Gallon 3 6 Liter 10W 30 above 32 F Engine Oil Type SAE 5W 30 at 32 F or below Capacity 0 5 Quart 1 0 Run Time 50 Load 3 hr Sound Level at 22 feet 104 dB Bore x Stroke 70 mm x 55 mm Compression Ratio Rotation viewed from PTO power takeoff the output shaft Counterclockwise Spark Plug NHSP Torch F6TC 07 08 mm Valve Clearance ee 0 15 0 20 mm Speed lde 1800250RPM The emissions control system for this Engine is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the last pages of this manual Engine Type with full tank
28. is parallel to the Beam Assembly Then replace the Lock Pin into the Horizontal Transport Hole and secure using its clip Refer to Figure B Horizontal Transport Hole Support Leg 14 WARNING The Support Leg must always be secured in the horizontal position for towing and returned to the down position before use 5 Make sure the hitch not included is compatible with the Hitch Coupler The Coupler will accept a 2 inch hitch ball 6 Pull up and down on the Hitch Coupler to make sure the hitch ball is fitting snugly in the Hitch Coupler There should be no play between the hitch ball and Hitch Coupler 7 Empty fuel tank before towing Do not carry cargo or wood on Log Splitter 8 Always use the Safety Chains during towing Do not tow the Log Splitter at speeds above 45 MPH 9 Follow all safety warnings for towing in the towing vehicle manufacturer s manual Support Leg locked in towing position Figure B Preparation for Towing Tire Care Checking Tire Pressure Note Underinflated tires can decrease handling stopping performance traction tire life and load carrying capability in addition to causing other negative and hazardous effects including tire failure Overinflated tires are at greater risk of an impact break where the tread and casing break when striking a hard edge often opening a huge gash across the tread Incorrect inflation pressure also increases tires wear rate Therefore it is
29. ity and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our w
30. k to relieve hydraulic system pressure before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly Many maintenance procedures including any not detailed in this manual will need to be performed by a qualified technician for safety If you have any doubts about your ability to safely service the equipment or engine have a qualified technician service the equipment instead Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediately The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment Before Menthly or Every 3 mo or Every 6 mo or Yearly or Procedure Each Use every 20 50 hr of use 100 hr of use every 300 hr of use hr of use Brush off outside of engine 2 Check engine oil level 3 Check hydraulic fluid level engine Change engine o
31. ke when you start to feel resistance 4 STORAGE AREA Cover and store in a dry level well ventilated area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be started every 3 months and allowed to run for 15 20 minutes or the Warranty is VOID 5 AFTER STORAGE Before starting the Engine during or after storage keep in mind that untreated gasoline will deteriorate quickly Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month if treated gasoline has been sitting beyond the fuel stabilizer s recommended time period or if the Engine does not start Page 21 MAINTENANCE Troubleshooting Possible Causes Probable Solutions Engine will not start FUEL RELATED Engine misfires Page 22 No fuel in tank or fuel valve closed Choke not in CHOKE position cold engine Gasoline with more than 1096 ethanol used E15 E20 E85 etc Low quality or deteriorated old gasoline Carburetor not primed Dirty fuel passageways Carburetor needle stuck Fuel can be smelled in the air Too much fuel in chamber This can be caused by the carburetor needle sticking 9 Clogged Fuel Filter FUEL RELATED 9 Fill fuel tank and open fuel valve Move Choke to CHOKE position Clean out ethanol rich gas
32. luid in the reservoir can badly damage the pump d Add sufficient fluid not included as needed to bring up to full level Refer to the Specifications 1 Fluid Tank comes empty To add chart of this manual for type of fluid to use hydraulic fluid before first use e Replace the Fluid Fill Plug ay Make Sree Dog SPINEL IRIEN 3 After completing Step 1 or 2 above start the b Remove the Fluid Fill Plug from the Fluid Tank Engine following directions in next section and c Fill the Tank with hydraulic fluid not included use the Control Handle to cycle the Cutting Refer to the Specifications chart of this Wedge forward and back several times to manual for amount and type of fluid to use remove excess air from the Fluid Tank d Replace the Fluid Fill Plug 4 Retract the Cutting Wedge turn the Engine Switch to its OFF position and recheck the hydraulic fluid level and add fluid if necessary to bring up to full level 5 Replace the Fluid Fill Plug WARNING Do not open Fluid Tank while Log Splitter is running or while fluid is still hot from use Starting the Engine Before Starting the Engine Before starting the engine a Inspect the equipment and engine Manual Start b Fill the engine with the proper amount and type of both unleaded gasoline and oil c Fill the Fluid Tank with the proper amount and type of hydraulic fluid ie m 5 le zZ 1 To start a cold engine move the Choke to the CHOK
33. ne with no or low engine oil WILL permanently damage the engine 1 Make sure the engine is stopped and is level 2 Close the Fuel Valve 3 Clean the top of the Dipstick and the area around it Remove the Dipstick by threading it counterclockwise and wipe it off with a clean lint free rag Checking and Filling Fuel AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Fill the fuel tank in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew and remove the Fuel Cap 3 Remove the Strainer and remove any dirt and debris Then replace the Strainer Note Do not use gasoline containing more than 10 ethanol E10 Do not use E85 ethanol Add fuel stabilizer to the gasoline or the Warranty is VOID ITEM 61594 6 NOTICE Do not run the engine with too little oil The engine will be permanently damaged Full level Full level Reinsert the Dipstick without threading it in and remove it to check the oil level The oil level should be up to the full level as shown above If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use The SAE Viscosity Grade chart on page 20 in the Service section shows other viscosities to use in different average
34. ng cold Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems Impure or low quality gasoline Engine too cold Intake valve stuck or overheated engine Incorrect timing Hydraulic fluid level is low Air trapped in the hydraulic system Excessive pump inlet vacuum Low control valve setting Leaking control valve Internally damaged oylinder Hydraulic fluid level is low Air trapped in the hydraulic system Excessive pump inlet vacuum Leaking or damaged control valve Internally damaged oylinder Hydraulic fluid level is low Blocked hydraulic lines or control valve Damaged control valve 4 Damaged oylinder piston Fill fuel tank with fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Fill engine oil to proper level Check engine oil before EVERY use Test replace fuel tank cap 4 Have qualified technician service magneto Secure spark plug cap Clean element Allow engine to warm up prior to operating equipment Fill fuel tank with fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Do not exceed equipment s load rating Have qualified technician diagnose and service engine Fill fuel tank with fresh 87 octane unleaded gasoline Do not
35. ning WARNING marking concerning Risk of Fire Risk of Hearing Loss Do not refuel while operating Wear hearing protection Keep flammable objects away from engine WARNING marking concerning Risk of Foot Injury Wear steel toe work boots IMPORTANT SAFETY INSTRUCTIONS WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS ITEM 61594 For technical questions please call 1 888 866 5797 Page 3 o gt m lt Set Up Precautions 1 Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Do not store fuel or other flammable materials nearby Have multiple ABC class fire extinguishers nearby Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Operating Precautions Page 4 CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide Thi
36. oline from fuel system Replace components damaged by ethanol Use fresh 87 octane unleaded gasoline only Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Use fresh 87 octane unleaded gasoline Do not use gasoline with more than 10 ethanol E15 E20 E85 etc Pull on Starter Handle to prime Clean out passageways using fuel additive Heavy deposits may require further cleaning Gently tap side of carburetor float chamber with screwdriver handle Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out the chamber Reinstall spark plug and set Choke to CHOKE position Replace Fuel Filter IGNITION SPARK RELATED 1 Spark plug electrode wet or dirty Incorrect spark plug gap Spark plug cap broken Incorrect spark timing or Spark plug cap not connected securely faulty ignition system IGNITION SPARK RELATED 1 Clean spark plug Correct spark plug gap Replace spark plug cap Have qualified technician diagnose Connect spark plug cap properly repair ignition system COMPRESSION RELATED 1 Cylinder not lubricated Problem after long storage periods Loose or broken spark plug Hissing noise will occur when trying to start Loose cylinder head or damaged head gasket Hissing noise will occur when trying to start Engine valves or tappets mis adjusted or stuck
37. ours slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure If the vehicle has been driven within the past three hours and the tire pressure is too high on any tires then recheck the pressure once the tires have been allowed to sit motionless for at least three hours Tire Size If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add At a service station add the missing pounds of air pressure to each tire that is underinflated Check all the tires to make sure they have the same air pressure If the tires pressure was not measured cold then the pressure should be rechecked with the tires cold as soon as possible To maintain safety only purchase new tires of the same size as the original tires Look at the Tire and Loading Information Placard the Specifications Chart in this manual or the sidewall of the tire being replaced If you have any doubt about selecting the correct size consult a tire dealer Tire Tread The tire tread provides traction that prevents your vehicle from slipping especially if the road is wet or icy Tires are unsafe and should be replaced when the tread is worn down to 1 16 Measure tread depth using a tread depth indicator not included Tire Rotation Every 5 000 miles the left
38. overnor if so equipped and any other parts that control the fuel air ratio will need to be adjusted by a qualified mechanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product The fuel system on this engine may be influenced by operation at higher altitudes Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 feet above sea level At elevations above 8000 feet the engine may experience decreased performance even with the proper main jet Operating this engine without the proper altitude kit installed may increase the engine s emissions and decrease fuel economy and performance The kit should be installed by a qualified mechanic 1 Turn off the engine 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel CAUTION Carburetor bowl may have gas in it which will leak upon removing the bolt 4 Unthread the bolt holding the fuel cup SETUP 5 Remove the bolt Bolt Seal fuel cup Fuel Cup Seal and Main Jet from the body of the carburetor assembly A carburetor screwdriver not included is needed to remove and install the Main Jet Note The mixing tube is held in place by the Main Jet and might fall out when it is removed If it falls out replace it in the same orientation before replacing the Main Jet 6 Replace the Main Jet with the replacement Main Jet needed for your altitude range part 1a or
39. r Do not load or unload logs while the splitter wedge is moving Do not split logs across the grain Doing so will damage the Log Splitter and could cause pieces of log to be thrown injuring the operator or bystanders Do not split more than one log at a time A piece of log can unexpectedly be thrown from the machine causing severe personal injury Remove split logs away from the Log Splitter immediately Split logs left near the Log Splitter are a tripping hazard Do not tow the Log Splitter on roads or highways This product is not D O T compliant Keep bystanders away during operation Fire Hazard Do not fill gas tank while engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame Do not touch engine during use Let engine cool down after use Never store fuel or other flammable materials near the engine Industrial applications must follow OSHA requirements Do not leave the equipment unattended when it is running Turn off the equipment and remove safety keys if available before leaving the work area The equipment can produce high noise levels Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Wear ear protection when operating the equipment or when working nearby while it is operating ITEM 61594 Operating Precautions continued 22 People with pacem
40. r cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug cap from the spark plug Keep all safety guards in place and in proper working order Safety guards include muffler air cleaner mechanical guards and heat shields among other guards Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may adjust parts that may increase or decrease governed engine speed ITEM 61594 31 32 33 34 35 36 37 38 For technical questions please call 1 888 866 5797 Keep the equipment engine and surrounding area clean at all times Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation SAFETY Do not operate the equipment with known leaks in the engine s fuel system WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and
41. rchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 888 866 5797 Consequential Damages Coverage Coverage under this warranty shall also extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a Use of parts which are not authorized by HFT b Improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c F
42. s or other sources of ignition around the equipment especially when refuelling MM nunuuunnuu 2 Do not refill the fuel tank while the S engine is running or hot E 3 Do not fill fuel tank to the top E SE Leave a little room for the fuel to expand as needed TO PREVENT FUEL LEAKAGE AND FIRE HAZARD do not fill fuel above the bottom of fuel strainer o gt Tl m lt Refuel in a well ventilated area only 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air A SAVE THESE INSTRUCTIONS PREDATOR OUTDOOR POWER EQUIPMENT Page 6 For technical questions please call 1 888 866 5797 ITEM 61594 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings Washer 8 therein before set up or use of this product Lock Nut 5 Tow Bar 42 Assembly p eae cee ee eee ee ES XN Lock Pin 16 1 Use Bolt 15 and Lock Pin 16 to attach the Support Leg 14 underneath the Tow Bar 42 Secure the Bolt using Washer 8 and Lock Nut 5 Support Leg 14 and secure the Lock Pin using its clip Bolt 15 Assembly Step 1 Attach Support Leg 2 Attach Front Tow Bar 9 to end of Tow Bar using Bolts 2 Washers 3 and Lock Nuts 4
43. s is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Keep children away from the equipment especially while it is operating DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Keep guards in place and in good working order Wear ANSI approved safety goggles under full face shield heavy duty work gloves and steel toe work boots during use Keep clear of moving parts and log during operation Crushing hazard Do not check for hydraulic leak with hands High pressure fluid can be forced under the skin resulting in serious injury Inspect hydraulic lines for leakage before use do not use if leaks found Do not split wood containing foreign objects nails for example 12 13 15 16 20 21 For technical questions please call 1 888 866 5797 Set up and operate only in a well ventilated area on a level dry and solid surface with wheels chocked Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during set up Use only lubricants and fuel recommended in the Specifications chart of this manual Do not use Splitter on logs longer than 23 6 or with a diameter greater than 8 Hold the rounded bark side of logs when loading or positioning never the ends Do not place hands or any body parts between a log and any part of the Log Splitte
44. sition and disconnect the spark plug cap 4 Do not attempt to re split a stuck log once it has been removed from the Wedge Manually 3 Remove the stuck log from the Cutting Wedge split with a maul or cut with a chainsaw manually with a sledge hammer and pry bar Page 14 For technical questions please call 1 888 866 5797 ITEM 61594 Stopping the Engine 1 Tostop the engine in an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Slide the Throttle or Speed Control Lever to SLOW the turtle b Turn the Engine Switch off c Close the Fuel Valve d Stay clear of Cutting Wedge while moving Control Handle back and forth to relieve hydraulic pressure NOTICE See Long Term Storage on page 21 for complete storage instructions Z O 5 lt nc Lu ou Oo ITEM 61594 For technical questions please call 1 888 866 5797 Page 15 ie m 5 le z Towing DO NOT TRANSPORT THE LOG SPLITTER ON PUBLIC ROADS The Log Splitter is not certified by the Department of Transportation for use on public roads 1 Check tire condition and air pressure 2 Make sure wheel lug nuts bolts are properly tightened 3 Make sure hitch coupler tow bar and other equipment that connect the Log Splitter and the tow vehicle are properly secured and adjusted 4 Before towing the Log Splitter remove the Lock Pin 16 and lift the Support Leg 14 up so that it
45. stabilizer to the gasoline or the Warranty is VOID Air Filter Element Maintenance Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 4 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use 5 Then replace the Fuel Cap 6 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air 1 Remove the Air Cleaner Cover and the air filter s and check for dirt Clean as described below 2 Cleaning For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ventilated area away from bystanders use pressurized air to blow dust out of the filter For foam filters Wash the filter in warm water and mild detergent several times Rinse Squeeze out excess water and allow it to dry completely Soak the filter in lightweight oil briefly then squeeze out the excess oil 3 Install the cleaned filter s Secure the Air Cleaner Cover before use MAINTENANCE ITEM 61594 For technical
46. temperatures Z O H lt nc Lu n oO Thread the dipstick back in clockwise Note Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container It can cause particles to enter the carburetor affecting engine performance and or causing damage 4 For technical questions please call 1 888 866 5797 If needed fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive Follow fuel stabilizer manufacturer s recommendations for use Then replace the Fuel Cap Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air Page 11 Engine and Equipment Pre Start Checks continued Checking and Filling Hydraulic Fluid NOTICE Your Warranty is VOID if the Log Splitter s 2 To check fluid level before each subsequent use hydraulic fluid tank is not properly filled with fluid a Make sure the Log Splitter is level before each use BEFORE FIRST USE FLUID TANK MUST BE FILLED WITH HYDRAULIC FLUID NOT b Remove the Fluid Fill Plug from the Fluid Tank INCLUDED Before each use thereafter check c Check the hydraulic fluid level using the the hydraulic fluid level of the Log Splitter when dipstick attached to the Fluid Fill Plug fluid is cold Operating without sufficient f
47. uid Tank Wrench tighten it securely S Bolt 11 Assembly Step 5 Attach Beam Assembly 6 Engine and Pump Assembly Fluid nnector 17 a Attach Engine Connecting Plate 58 to the pedestal O Ring 34 on the back of the Fluid Tank using Bolts 66 Connector 72 Lock Washers 28 and Lock Nuts 61 Engine b Slide a Hose Clamp 57 over the Return Hose 56 Seite ae c Slip the Return Hose over the Fluid Connector 17 Lock Nut 61 d Slide the Hose Clamp over the connection and tighten its screw to secure it in place e Attach an O Ring 34 to the Connector 72 on the Hydraulic Pump 59 Connect the unconnected Hose 38 marked Pump from the Control Valve 32 to the Connector on the Hydraulic Pump Wrench tighten it securely 7 Insert the Log Cradles 73 into the brackets on the sides of the Beam 21 angled outward Secure them in place with a Cotter Pin 45 Bend the Cotter Pins back to secure them in place Page 8 For technical questions please call 1 888 866 5797 ITEM 61594 High Altitude Operation Above 3000 feet AA WARNING TO PREVENT SERIOUS INJURY FROM FIRE Follow instructions in a well ventilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before proceeding Do not smoke NOTICE Warranty void if necessary adjustments are not made for high altitude use At high altitudes the engine s carburetor g
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