Harbor Freight Tools 2 Ton Aluminum Racing Floor Jack with RapidPump Product manual
Contents
1. please call 1 888 866 5797 Page 5 Parts Lists and Assembly Diagrams 61406 Parts List and Assembly Diagram Part Description _ Qty Part Description _ Qty 6 FrontWheel 2 8 Nt i 9 HandeBar__ 2 16 Screw 6 20 Spring Washer___ 6 Page 6 For technical questions please call 1 888 866 5797 Item 61386 61406 62457 61386 Parts List and Assembly Diagram Part Description Qty 6 Screw _ e6 8 FrontWheel 2 9 Washer 2 15 Spring Washer 8 16 Screw 8 17 SpringWasher 8 18 Screw 8 Part Description _ Qty 2 1 1 1 Limit Axle Saddle Base Axle Side Plate 62457 Parts List and Assembly Diagram Part Description _ Qty 6 FrontWheel 2 8 Nut 5 da 9 HandeBar__ 1 13 SpringWasher 8 16 SpringWasher 8 17 18 19 Screw 1 1 30 1 1 Item 61386 61406 62457 For technical questions please call 1 888 866 5797 Page 7 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEIT2. HER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH pacing Aluminum Racing Jack Item 61406 shown daii Item 62457 61406 61386 Visit our website at http www harborfreight com ial Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved z No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential person
4. al injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION Floor Jack Safety Warnings 1 Study understand and follow all instructions 16 Inspect before every use do not use before operating this device if parts are loose or damaged Do not exceed rated capacity 17 Do not use for aircraft purposes Use only on hard level surfaces 18 The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense Lifting device only Immediately after lifting support the vehicle with appropriate means 5 Do not move or dolly the vehicle while on the jack and caution are factors which cannot be built into 6 Failure to heed these markings may result in this product but must be supplied by the operator personal injury and or property damage 19 WARNING The brass components of this product 7 Lift only areas of the vehicle as specified contain lead a chemical known to t
5. apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH RACM 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
6. he State by the vehicle manufacturer of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 25249 5 et seq 20 WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State 8 No alterations shall be made to this product 9 Never work on under or around a load supported only by this device 10 Do not adjust safety valve of California to cause cancer and birth defects 11 Wear ANSl approved safety goggles and or other reproductive harm California Health heavy duty work gloves during use amp Safety Code 25249 5 et seq 12 Keep clear of load while lifting and lowering IMPORTANT Before first use 13 Lower load slowly Check hydraulic oil level and fill to 1 4 below the fill port as needed as stated on page 3 Thoroughly test the Jack for proper operation If it does not work properly bleed air from its 15 Lift vehicle only at manufacturer hydraulic system as stated on page 3 recommended locations A SAVE THESE INSTRUCTIONS 14 Apply parking brake and chock tires before lifting vehicle Page 2 For technical questions please call 1 888 866 5797 Item 61386 61406 62457 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the part
7. lified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 Before each use inspect the general condition of B Tip the Jack to allow the old hydraulic oil the Jack Check for broken cracked or bent parts to drain out of the Housing completely loose or missing parts and any condition that and dispose of the old hydraulic oil in may affect the proper operation of the product accordance with local regulations If a problem occurs have the problem corrected before further use C With the Jack upright completely fill the Do not use damaged equipment Housing with a high quality hydraulic oil not included until the oil is 1 4 below the fill hole 2 Before each use thoroughly test the Jack for proper operation prior to its actual use D Open the valve by turning the Handle If the Jack appears not to be working properly counterclockwise and pump the Handle follow Bleeding instructions on page 3 to bleed air from the system 3 Change the hydraulic oil at least once every three years A With the Jack fully lowered remove the F Reinstall the Oil Filler Plug Oil Filler Plug on the side of the Housing E Recheck oil level and re fill as needed 7 Wipe dry with a clean cloth Then store the Jack in a safe dry location out of reach of children and
8. nual Always use two jack stands position them at the same point on each side of the vehicle Lowering 1 Carefully remove all tools parts etc from under the vehicle Position the Saddle under the lifting point Turn the Handle firmly clockwise and raise load high enough to clear the jack stands then carefully remove jack stands Slowly turn the Handle counterclockwise never more than 1 2 full turn to lower the vehicle onto the ground 6 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Center the vehicle s lifting point s on the saddle of the jack stand s Set the jack stand s to the same height according to the manufacturer s instructions making sure that they lock securely into position Slowly turn the Handle counterclockwise to lower the vehicle onto the saddle s of the jack stand s Then turn the Handle firmly clockwise to close it Lower the Jack completely Then store ina safe dry location out of reach of children To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach PITTSBURGH Pacing Page 4 For technical questions please call 1 888 866 5797 Item 61386 61406 62457 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qua
9. other non authorized people Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Jack will Saddle Handle Oil leakin PROBABLE SOLUTION not lift at will not moves up g Make certain that the jack is not supporting a load while attempting a solution from filler its weight lift all when jack is lu ea the way under load pug Check that Release Valve is fully closed Bleed air from the system Valves may be blocked and may not close fully To flush the valves 1 Lower the Saddle and securely close the Release Valve 2 Manually lift the saddle several inches 3 Open the release valve and force the saddle down as quickly as possible a Jack may be low on oil Check the oil level and refill if needed Jack may require bleeding see instructions on page Bleeding on page 3 EARE ae Unit may have too much hydraulic oil inside check fluid level and adjust if needed Item 61386 61406 62457 For technical questions
10. s listed in the following pages refer to Parts Lists and Assembly Diagrams on page 6 Attaching the Handle CAUTION The Handle may contain a spring under tension Wear ANSI approved safety goggles before loosening or removing Handle Remove Handle carefully 1 Fasten the Upper Handle to the Lower Handle 3 Tighten the Set Screw 2 Loosen the Set Screw and insert the assembled Handle into the Handle Socket Bleeding 1 Loosen the Fill Screw 3 Pump the Handle up and down quickly several 2 Turn the Handle counterclockwise times to purge air from the system to open the Release Valve 4 Tighten the Fill Screw Adding Oil Remove Fill Screw see Figure B Hydraulic Unit Note Do not touch the Handle when For model 61406 62457 only Remove Screw also adding the hydraulic oil Add high grade hydraulic fluid into the Fill Screw 4 Replace the Fill Screw slowly until the oil reaches the top of the oil fill hole 5 For model 61406 62457 only Replace Screw also Functions Saddle Cover Screw for Safety Valve Do not open or adjust Oil Fill Screw Not Shown 61406 Handle 62457 Fill Screw Carry Handle 3 Safety Valve 3 Cover Screw Rear ee 61386 Do not open or adjust Figure A Figure B Hydraulic Unit Item 61386 61406 62457 For technical questions please call 1 888 866 5797 Page 3 Operating Instructions A Lifting AWARNING Park vehicle on a flat level solid surface safel
11. y away from oncoming traffic Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then chock the wheels that are not being lifted WARNING The rated capacity of jack stands is per pair not the individual capacities combined unless specifically noted on the product by the jack stand manufacturer Do not exceed rated jack stand capacity Ensure that the vehicle support points are fully seated in the saddle of both jack stands Use a matched pair of jack stands per vehicle to support one end only Failure to do so may result in the load suddenly falling which may cause personal injury and or property damage 1 Turn the Handle counterclockwise to lower the Jack Once the Jack is fully lowered turn the Handle firmly clockwise to close it Carefully position the Saddle of the Jack under the vehicle manufacturer s recommended lifting point See vehicle manufacturer s owner s manual for location of frame lifting point Pump the Handle until the top of the Jack s Saddle has nearly reached the vehicle lifting point Position the Saddle directly under the vehicle s lifting point To lift the vehicle pump the Handle of the Jack Use smooth full strokes Once the vehicle is raised slide a jack stand of appropriate capacity not included under a proper lifting point referred to in the vehicle owner s ma
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