Harbor Freight Tools 2 Ton Aluminum Racing Floor Jack with Rapid Pump Product manual
Contents
1. Fill Screw Do not remove or loosen Safety Valve Cover Screws 2 Add high grade hydraulic fluid sold separately slowly until the fluid reaches 1 4 below the top of the Fill Port Lifting AWARNING 5 Replace Fill Screw IMPORTANT After bleeding the Jack test the Jack for proper operation prior to its actual use 6 If after bleeding the Jack does not appear to be working properly do not use it until repaired by a qualified service technician Note Do not touch the Handle when adding hydraulic fluid 3 Replace Fill Screw Park vehicle on a flat level solid surface safely away from oncoming traffic Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then chock the wheels that are not being lifted 1 Slowly twist the Handle counterclockwise to lower the Jack Once the Jack is fully lowered twist the Handle firmly clockwise 2 Carefully position the Jack s Saddle under the vehicle manufacturer s recommended lifting point See vehicle manufacturer s owner s manual for location of frame lifting point 3 Pump the Handle until the top of the Saddle has nearly reached the vehicle s lifting point Position the Saddle directly under the vehicle s lifting point 4 To lift the vehicle pump the Handle Use smooth full strokes 5 Select matching jack stands sold separately of ap2. G 2 Maintenance eari ean eaa raian teete 6 SOUP or ae ae aed 3 Parts List and Assembly Diagram 7 Operalions inie ahi Aan eke eee 4 Warranty i8 aa kia Waele aah ies 8 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury A DANGER Indicates a hazardous situation which if not avoided AWARNING ACAUTION NOTICE CAUTION could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION Floor Jack Safety Warnings 1 Study understand and follow all instructions before operating this device Do not exceed rated capacity Use only on hard level surfaces Apply parking brake and chock tires before lifting vehicle Lift vehicle only at manufacturer recommended locations Lifting device only Immediately after lifting 16 Inspect before every use do not use support the vehicle with appropriate means if parts are loose or damaged 17 Do not use for aircraft purposes Do not move or dolly the vehicle while on the jack Failure to heed these markings may result in personal injury a
3. BUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here mr m gt Z O m Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 6 For technical questions please call 1 888 866 5797 Item 62247 Parts List and Diagram Part Description Qty Saddle Pad 2 Saddle Screw Item 62247 3 Saddle 4 Saddle Base 5 Front Wheel Axle r ont Wheel Rod Screw Lock Nut M16 2 3 4 5 6 F Front Wheel Washer 8 L 9 10 11 12 Ere 14 10 11 12 13 14 15 Part Description _ Qty 26 Retaining Ring 19 2 1 1 1 1 1 5 Reta
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITTSBURGH racing 2 TON ALUMINUM JACK LOW PROFILE wi Rapid Pump Item 62247 Weight Capacity Maximum Height Minimum Height Visit our website at http www harborfreight com REV 14d Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved i No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included wn gt m m lt Table of Contents SAE oaa e O
5. ct Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 7 Tool Set Up Attaching the Handle 1 Attach the Upper Handle to the Lower Handle 2 Loosen the Set Screw and insert the assembled Handle into the Handle Socket 3 Tighten the Set Screw Functions Ou Handle it 5 Saddle Pad Saddle l k aS ties are Not shown Handle Socket ee 3 Carry Handle S 4 y Rear Caster Cover Screw for U Joint Safety Valve Do not open or adjust Hydraulic Unit Item 62247 For technical questions please call 1 888 866 5797 Page 3 e m S e zZ Operating Instructions A Bleeding Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product BEFORE EACH USE OR IF JACK PERFORMANCE DECREASES check for excessive air and proper hydraulic fluid level in Jack If Jack appears not to be working properly it may be necessary to purge its hydraulic system of excessive air as follows 1 Loosen the Fill Screw 2 Twist the Handle counterclockwise to open the Valve 3 Check fluid level and if necessary top off according to Adding Hydraulic Fluid below 4 Twist the Handle clockwise to close the Valve then pump the Handle quickly several times Adding Hydraulic Fluid 1 Remove the
6. ining Ring 12 36_ RollerShaft_ 1 37 U Joint 8 39 40 41 42 43 44 LiftArm 1 45 27 28 29 30 31 32 33 34 For technical questions please call 1 888 866 5797 Page 7 MAINTENANCE Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our in
7. nd or property damage 18 The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur 7 Lift only areas of the vehicle as specified The operator must understand that common sense by the vehicle manufacturer and caution are factors which cannot be built into 8 No alterations shall be made to this product this product but must be supplied by the operator 9 Never work on under or around a load 19 The brass components of this product contain lead supported only by this device a chemical known to the State of California to cause 10 Do not adjust safety valve cancer birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq 11 Wear ANSI approved safety goggles and IMPORTANT Before first use heavy duty work gloves during use 12 Keep clear of load while lifting and lowering Check hydraulic oil level and fill to 1 4 below the fill port as needed as stated on page 4 Thoroughly test the 13 Lower load slowly Jack for proper operation If it does not work properly Page 2 bleed air from its hydraulic system as stated on page 4 A SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 Item 62247 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this produ
8. propriate capacity Set the jack stands to the same height according to the manufacturer s instructions making sure they lock securely into position Lowering 1 Carefully remove all tools parts etc from under the vehicle 2 Position the Jack s Saddle under the lifting point Turn the Handle firmly clockwise and raise vehicle high enough to clear the jack stands Page 4 For technical questions please call 1 888 866 5797 6 Position the jack stands saddles under the vehicle manufacturer s recommended support points WARNING Ensure that the vehicle support points are fully seated in the saddles of both jack stands Use a matched pair of jack stands per vehicle to support one end only 7 Slowly twist the Handle counterclockwise to lower the vehicle onto the jack stands saddles 8 Once the vehicle is fully seated on the jack stands continue slowly lowering the Jack until it is completely lowered 9 Remove the Jack and store safely out of the way 3 Carefully remove the jack stands Slowly turn the Handle counterclockwise to lower the vehicle onto the ground 5 Lower the Jack completely Store the Jack indoors out of children s reach Item 62247 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise o
9. r vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the Jack Check for e loose hardware e misalignment or binding of moving parts e cracked or broken parts e any condition that may affect its safe operation 2 BEFORE EACH USE thoroughly test the Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding instructions on page 4 3 AT LEAST ONCE EVERY THREE YEARS change the hydraulic fluid a With the Jack fully lowered remove the Fill Screw b Tip the Jack over to allow the old hydraulic fluid to drain out completely Dispose of the old hydraulic fluid in accordance with local regulations c With the Jack upright completely fill the Hydraulic Unit with high grade hydraulic fluid until the fluid is 1 4 below the top of the Fill Port d Turn the Handle counterclockwise to open the Release Valve e Pump the Handle up and down quickly several times to purge air from the system f Recheck fluid level and re fill as needed g Replace the Fill Screw AFTER EACH USE wipe with a clean cloth Store the Jack indoors out of children s reach Z 2 H lt ad Lu ou O PITTSBURGH Pacing Item 62247 For technical questions please call 1 888 866 5797 Page 5 Troubleshooting AWARNING TO PREVENT SERIOUS INJURY Use caution when
10. spection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH PaGcIng 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 1 888 866 5797
11. troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK er Saddle Handie PROBABLE SOLUTION ack will will moves Fluid not lift at not lift UP When leaking Make certain that the Jack is not supporting a load its weight all the Jack is from fill while attempting a solution capacity Check that Release Valve is fully closed Jack may require bleeding see instructions on page 4 Valves may be blocked and may not close fully To flush the valves 1 Lower the Saddle and securely close the Release Valve 2 Manually lift the saddle several inches 3 Open the release valve by turning the Handle counterclockwise and force the saddle down as quickly as possible Jack may be low on hydraulic fluid Check fluid level and refill if needed see instructions on page 4 Jack may require bleeding see instructions on page 4 Unit may have too much hydraulic fluid inside Check fluid level and adjust if needed see instructions on page 4 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRI
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