Harbor Freight Tools 2.5 Ton Pallet Jack Product manual
Contents
1. Fluid Leak Component likely seal Inspect and replace worn or damaged parts worn or damaged Forks descend 1 Contaminated oil clogging valve 1 Clean valve with kerosene and change oil without operating 2 Hydraulic component damaged 2 Replace damaged part release valve Follow safety precautions whenever diagnosing or servicing the tool Item 68760 68761 For technical questions please call 1 800 444 3353 Page 7 Handle Parts List and Diagram Part Description Qty Part Description Qty D601 Spring 1 D602 Blade Spring 1 D603 Roler 1 D604 Elastic Pin J 1 0605 Elastic Pin 1 0606 Elastic Pin 1 0607 Elastic Pin 1 0608 Controli Hande 1 D609 Pull Board 1 0601 0604 0606 0607 0606 D610A 0609 om 0613 0614 0 0615 8 For technical questions please call 1 800 444 3353 Item 68760 68761 Fork Frame Parts List and Diagram Part Description Qty Part Description 0201 Screw 1 0202 Oil Holder 1 D203 RockerArm 1 D204 ElasticPin J 1 D205 Retaining Ring 2 D206 Joint For TypeA 2 D206D Joint For Type B 2 0207 Shaft J 2 D208 Push Rod For TypeA 2 D208D Push Rod For Type B 2 D209 Nut For TypeA 2 D209D Nut For TypeB 2 0210 Pin ___2. 2 0211 Shaft J 1 Loading Roller 0212 Shaft J 2 0213 Elastic Pin 1 2 D214 Shaft 2 D215 Roler Frame 2 NI NININININ gt gt gt n n h5 NIN NIN 0226 TandemType 0219 N 0207 0224 NM avt Item 68760 68761 For technical questions please call 1 800 444 3353 Page 9 Pump Parts List Part Description Qty 0110 Pumping Valve Seat 1 Bl Part Description Qty D131 O Ring 2 Seal Shaft haft leeve 0149 OilPlug D150 Shaft Page 10 For technical questions please call 1 800 444 3353 Item 68760 68761 Pump Diagram Item 68760 68761 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use
3. REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 68760 68761 For technical questions please call 1 800 444 3353 Page 5 Maintenance Read the ENTIRE IMPORTANT SAFETY INFORMATION section A at the beginning of this document including all text under subheadings therein before set up or use of this product 1 Lower Jack completely after every use 2 Periodically use motor oil or grease to lubricate all moveable parts 3 Replace handle if pin breaks Page 6 For technical questions please call 1 800 444 3353 Item 68760 68761 Troubleshooting Possible Causes Likely Solutions raise completely through Oil Plug hole The forks will 1 Insufficient oil Refill Jack with hydraulic oil not raise through Oil Plug hole Air in valve chamber Raise the Control Lever to the Upper position and pump the handle several times Old contaminated oil Change oil and replace Seals The forks will 1 Deformed piston rod 1 Replace piston rod and cylinder not descend Piston rod rusted Lubricate replace rod Keep Jack in lowered position when not in use 3 Control handle bolt or Replace the Handle Assembly chain broken or missing
4. 611 from the Handle Bracket D151 2 Set the Handle D610A or B on the Handle Bracket making sure that the Chain D612 and the Adjusting Bolt D614 pass through the large opening in the center of the Handle Bracket and the hole in the center of the Shaft D153 3 Slide the Washers D616 onto the Screws D611 then insert the Screws through the Handle into the Handle Bracket D151 and tighten securely 4 Raise the Lever Plate D132 and insert the Adjusting Bolt D614 into the slotted open end keeping the Adjusting Nut D615 on the underside of the Lever Plate Figure 1 The Control Lever on the Handle has three positions Raise Drive and Lower Lever Handle Lower Drive a Raise Move the Handle down to its lowest position Pump the Handle frame up and down to lift the Jack Forks b Drive Move the Handle to the center position The Jack Forks do not change position when in drive This position is used when the load is moved from one location to another c Lower Hold the Handle up in its highest position This position automatically moves the Forks to their lowest level This position is only in place as long as you hold the Handle up The Handle moves back to the Drive position when released If the Handle does not function properly make adjustments as described in the following chart by turning the Adjusting Nut D615 After each adjustment check that all positio
5. EX EG Pallet Jack Item 68760 68761 INSTRUCTIONS AND PRECAUTIONS Specifications Capacity 2 1 2 Ton 5 000 LB Control Lever 3 Position Height Visit our website at http www harborfreight com AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking sure that the product is intact undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this document or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this document may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Important Safety Information 1 10 11 12 Page 2 Do not exceed 5 000 Ib capacity Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Wear ANSI approved safety goggles heavy duty work gloves and non skid footwear during assembly and use Use as intended only Do not use to support people or animals or use for aircraft purposes Keep clear of fork
6. and load while raised Only use on flat level surface able to withstand weight of truck and load Do not leave unattended while under load Only use with balanced properly secured load Inspect before every use do not use if parts loose or damaged This product is not a toy Do not allow children to play with or near this item Do not operate while under the influence of alcohol or drugs Do not wear loose clothing or jewelry and wear restrictive hair covering as they can be caught in moving parts Before each use carefully inspect the wheels Handle Frame Chassis and Handle for proper operation 13 For technical questions please call 1 800 444 3353 Do not use the Jack unless all components are operating properly Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Item 68760 68761 Set Up Instructions The Control Lever Read the ENTIRE A IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product Handle Assembly You will need to attach the Handle to the base of the Jack before first use Refer to the Parts Lists and Diagrams near the end of this manual for part numbers Tighten hardware to no more than 43 ft lb using a torque wrench sold separately 1 Remove the three Screws D
7. ks then release the Control Lever 2 Slide the Forks under the load being careful to center the load over the Forks and to have the main weight of the load resting as near as possible to the Steering Wheels 3 Push the Control Lever down to the Raise position then pump the Handle until the load is raised off the floor and is resting on the Forks 4 Move the Control Lever to the Drive position and wheel the load to the desired location 5 Hold the Control Lever in its highest position to lower the Forks then release the Control Lever 6 Slide the Forks out from under the load 7 When finished using the Jack hold the Control Lever in its highest position to Lower the Forks 8 Store in a clean dry place away from children Item 68760 68761 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR
8. ns of the Item 68760 68761 For technical questions please call 1 800 444 3353 Page 3 Control Lever function properly and re adjust if needed Turn Adjusting Forks rise Clockwise instead of until pumping staying in action does not neutral raise forks Forks lower or lower when pumping handle is in Drive Counterclockwise until forks do not lower position Clockwise until raising the Control Lever lowers the Forks Counterclockwise until the Forks elevate while pumping in the Raise position Forks do not lower Forks do not elevate Bleeding the Hydraulic Jack Before every use check that there is enough oil in the Jack by lowering the Forks removing the Oil Plug D149 from the Jack and filling the Jack with high quality hydraulic oil to the level of the fill hole To Bleed the Jack of excess air 1 Hold the Control Lever up to its highest position to lower the Forks Remove the Oil Plug 3 Pump the Handle up and down several times to push excess air out of the Jack 4 f needed add oil to the level of the oil fill hole 5 Replace the Oil Plug Page 4 For technical questions please call 1 800 444 3353 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product 1 Hold the Control Lever in its highest position to lower the For
9. of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state HaulMaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
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