Harbor Freight Tools 18 Volt 3/8 in. Cordless Drill/Driver With Keyless Chuck, 21 Clutch Settings Product manual
Contents
1. 1 Screw 0 2 Cover 1 Plate Spring S 1 Cover 1 Torque Setting Ring Pivot Circle Washer 1 Runner Axle Z 8 Steel Bal 8 Washer 1 Shaft Housing 1 Gearbox 1 1 1 1 Shaft Z3 1 1 2 Self Lockng Core Self Locking Circle pe qm Self Locking Gear Holder For technical questions please call 1 888 866 5797 Part Description _ Qty 30 Washer 1 31 Screw y 32 Washer 0 36 99 LED 0 1 1 0 1 42 jUpperTrimStrip Item 68239 Assembly Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 68239 For technical questions please call 1 888 866 5797 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations ou2. Torque Adjustment Ring to desire setting a The numbered speed settings from 1 to 20 are for driving screws bolts and nuts Page 7 b Use the torque setting marked by the drill icon for drilling It is recommended that a very low torque setting be used when first driving small screws into soft materials Then adjust the setting as the proper force required is determined The torque setting required depends the item being driven In the case of screws consider the size length and type of material If a pilot hole has been drilled into the material a lower torque setting will be required c In addition to single or double ended screwdriver bits adapters with hexagonal shafts with matching socket heads can also be used Fix the torque setting low enough to allow a safety margin Operating the Drill 1 Insert the fully charged Battery Pack into the base of the Drill making sure that it clicks into place securely Be sure the Battery Pack is securely seated into the Drill Handle so it does not fall off during use 2 Slide the Direction Switch which should initially be centered in the lock position to the right for forward drilling fastening or to the left for reversing the operation Use the reverse setting only to remove screws or to release jammed drill bit WARNING Do not change direction of rotation while Chuck is rotating Wait until Chuck has come to a complete stop before ch
3. SAVE THESE INSTRUCTIONS Item 68239 TO PREVENT ELECTRIC SHOCK AND electrician if you are in doubt as to whether remove the grounding prong from the plug Do not use No Load Revolutions per Minute RPM the charger if the power cord or plug is damaged Double Insulated Tools T set up and or use Tools with Two Prong Plugs AWARNING Underwriters Laboratories Inc DEATH FROM INCORRECT GROUNDING VAC Volts Alternating Current WIRE CONNECTION Check with a qualified A Amperes the outlet is properly grounded Do not modify the power cord plug provided with the charger Never If damaged have it repaired by a service facility before WARNING marking concerning Risk use If the plug will not fit the outlet have a proper of Eye Injury Wear ANSI approved outlet installed by a qualified electrician safety goggles with side shields WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of S S Electric Shock Properly connect charger power cord to appropriate outlet Outlets for 2 Prong Plug 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of t
4. atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Thi
5. factors which cannot be built into this product but must be supplied by the operator Vibration Safety For technical questions please call 1 888 866 5797 This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately
6. Do NOT use a different Charger or Battery to power this Drill General Operating Instructions AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Always make sure the Trigger Switch of the Cordless drill is in its OFF position the Battery Pack is disconnected from the Drill and the Direction Switch is centered in its mid position which locks the Trigger prior to making any adjustments to the tool DO NOT install the Battery Pack until AFTER you complete the following steps to set up the Drill for use Refer to page 6 for the location of the parts of the Drill for the following steps 1 The Drill is designed to accept up to 3 8 standard drill bits Do not use larger drill bits in this Drill as damage to the gears and or motor may result Always use a drill bit that is designed for the specific drilling job 2 To lock the trigger mechanism as a safety measure press down the Direction Switch so that it is in the center position This will prevent the drill turning on accidentally 3 While holding the ring behind the collar of the chuck with one hand rotate the collar of the Chuck counterclockwise if needed and place the desired drill bit or screw driver bit into the drill between the Chuck Jaws 4 Hand tighten the Chuck until the bit is held securely in place centered between the Chuck Jaws Torque Adjustment Ring Keyless Chuck 5 Set the desired torque setting by rotating the
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 68239 master 18 VOLT Cordless Drill Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved z 2 No portion of this manual or any artwork contained herein may reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Specifications Charger Input 120 VAC 60 Hz Motor Speed 0 900 RPM o a 7 ft lbs 3 5 Hours 18V NiCd 1300 mAh Important Safety Informat
8. anging direction 3 If using the Drill to insert or remove screws position the driver tip in the item to insert or remove 4 lf drilling a hole hold the Drill above the area to drill 5 Press the Trigger to start the drill The Work Light will also activate once the Switch is pressed and turn off once Switch is released 6 When inserting or removing a screw or bolt use slight pressure at first to keep the screw driver bit in the head of the screw or bolt and cause the screw or bolt to thread into or unthread from the material 7 When drilling a hole let the Drill do the work using only enough pressure to follow the drill as it cuts the hole in the material 8 When finished using the Drill release the Trigger and center the Direction Switch to lock the trigger mechanism as a safety measure 9 Remove the Battery Pack Page 8 For technical questions please call 1 888 866 5797 10 Clean then store the Drill indoors and out of children s reach Maintenance Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem correcte
9. d Check and correct accessory to fence and or table alignment 3 Accessory dull or damaged Keep cutting accessories sharp Replace as needed 4 Motor vents clogged with dust Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air before service Follow all safety precautions whenever diagnosing servicing the tool Disconnect power supply Item 68239 For technical questions please call 1 888 866 5797 Page 9 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 2 7 2 Page 10 Drill Chuck Screw 13 TorqueRing 0
10. d before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth NOTE Ni Cd BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY Do not short incinerate or open Battery Pack 3 When storing always store in clean dry and safe location out of reach of children 4 AWARNING If the supply cord of this power tool s charger is damaged it must be replaced only by a qualified service technician Item 68239 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 No power at outlet during Check power at outlet If outlet is unpowered charging turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Internal damage or Have technician service tool wear Carbon brushes or switch for example Performance Accessory dull or damaged Keep accessories sharp Replace as needed decreases over time 2 Carbon brushes worn Have qualified technician replace brushes or damaged or rattling brushes or bearings for PM Overheating 1 Forcing tool to work too fast Allow tool to work at its own rate 2 Accessory misaligne
11. he 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s charger Symbology Double Insulated Item 68239 For technical questions please call 1 888 866 5797 Page 5 Instructions for Putting into Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to Parts List and Assembly Diagram on page 10 Keyless Chuck Torque Adjustment Ring d irection Switch Work Light Trigger Battery Button Battery Pack Page 6 For technical questions please call 1 888 866 5797 Item 68239 Operating Instructions Read the ENTIRE IMPORTANT SAFETY A INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unlock and release the Trigger and disconnect Battery Pack before adjusting tool or installing accessories Charging 1 Place the Battery Pack on a dry fireproof surface in a room where the tem
12. inding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead and or di 2 ethylhexyl phthalate DEHP chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq WARNING This product contains di 2 ethylhexyl phthalate DEHP a chemical known to the State of California to cause cancer and birth defects 15 or other reproductive harm California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are
13. ion In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive
14. ons unfamiliar with the power tool or these instructions to operate the power tool Power fools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Battery tool use and care a Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack b Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire c When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns
15. or a fire d Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Have your power tool serviced by a qualified repair person using only identical replacement parts 7his will ensure that the safety of the power tool is maintained Drill Safety Warnings 1 For technical questions please call 1 888 866 5797 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator Let bit cool before touching changing or adjusting it Bits heat up dramatically while in use and can burn you If the drill bit jams release the trigger immediately drill torque can cause injury or break bit Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting
16. perature is from 50 104 Note If recharging a newly spent Battery Pack allow it to cool completely before charging Make sure the Battery Pack is undamaged do not charge a cracked or leaking battery pack 2 Disconnect the Cord from the Battery Charger Attach the Adapter plug to a grounded 120 VAC 60 Hz outlet 3 Plug the Charger into the power supply and the red charging light will activate showing that power is supplied to the Charger 4 Slide the Battery Pack onto the Charger s base The red charging indicator light will activate to show that charging is taking place Note The Battery Pack s capacity will increase somewhat during the first few charging cycles A fully discharged battery will take about 3 5 hours to fully charge 5 While charging the Battery Pack and Charger and Adapter may become warm to the touch This is normal and does not indicate a problem 6 When charging is complete the green charging indicator will activate to show the battery is finished charging and the charger will stop charging 7 Unplug the Charger and disconnect it from the Battery Pack when finished 8 Allow the Battery Pack to cool completely before using it 9 Press the Battery Button to release Battery Pack from the Charger or when removing it from the Drill Item 68239 For technical questions please call 1 888 866 5797 10 Store the Charger and Battery Pack indoors out of reach of children WARNING
17. s enables better control of the power tool in unexpected situations Item 68239 Item 68239 f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards h Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow pers
18. torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Page 3 10 11 12 13 14 4 The battery charger gets hot during use The charger s heat can build up to unsafe levels and create a fire hazard if it does not receive adequate ventilation due to an electrical fault or if it is used in a hot environment Do not place the charger on a flammable surface Do not obstruct any vents on the charger Especially avoid placing the charger on carpets and rugs they are not only flammable but they also obstruct vents under the charger Place the charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the charger and battery while charging This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock WARNING Some dust created by power sanding sawing gr
19. tside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state drilimaster 3491 Mission Oaks Blvd PO Box 6009 Camarillo 93011 1 888 866 5797
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