Harbor Freight Tools 18 Volt 1/2 in. Cordless Variable Speed Impact Wrench Product manual
Contents
1. flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Electrical safety Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Page 2 For technical questions please call 1 888 866 5797 Item 60380 Personal safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which i2. 0 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if w
3. 66 5797 Item 60380 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double Insulated Tools Tools with Two Prong Plugs 1 S S 2 Outlets for 2 Prong Plug Extension Cords SAFETY Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Note Extension cords must not be used with this item s Charger Symbology Read the manual before NONEM VAC Ng xxxx min No Load Revolutions per Minute RPM WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields set up and or use WARNING marking concerning Risk of Fire Do not cover Charger v
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 18V 1 2 CORDLESS IMPACTWRENCH CHICAGO ELECTRIC Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safety 35 cete te eet ele rb eid ee 2 Maintenance mornin E R 8 Specifications ssssessee 6 Parts List and Dia
5. Pack while charging This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Page 4 For technical questions please call 1 888 8
6. SSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 jFrntCover 1 1 2 1 3 1 4 1 E 7 10 11 12 13 14 15 16 17 Description Qty BallBeaing 1 BBotM5xi0 1 1 2 SpringWasher 5_ 2 Right Housing Screw ST2 9x16 LED 7 O 1 2 zz 4 5 jRetainngRing 1 6 O Ring J 1 7 Awil 1 8 Screw ST4x25 O LED 9 SteelBal 5 Cd 10 lmmpactDisc 1 11 jSteelBallO3 4 12 Upper Washer 1 13 Torsion Pressure Spring 1 14 j LowerWasher Cd 15 Geabx 3 16 Main Spindle 17 jPlaetGear 3 1 1 1 1 1 1 Battery Pack 1 Left Housing 1 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts CHICAGOG ELECTRIC POWER TOOLS Page 10 For technical questions please call 1 888 866 5797 Item 60380 Assembly Diagram AONVNALNIVIN CHICAGO For technical questions please call 1 888 866 5797 Page 11 Item 60380 Limited 9
7. URER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO MAINTENANCE Item 60380 For technical questions please call 1 888 866 5797 Page 9 E m gt Z O m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER A
8. actual torque applied to the fastener with a mechanical torque wrench not supplied Page 7 Z O E lt nc Lu ou Oo E m gt Z O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth leaking swollen or cracked battery pack 3 NiCd BATTERY MUST BE RECYCLED OR loose hardware DISPOSED OF PROPERLY misalignment or binding of moving parts Do not short incinerate or open battery cracked or broken parts and 4 Disconnect battery pack and store battery pack any other condition that may charger and tool in dry indoor area out of affect its safe operation reach of children and away from metal objects i e paperclips coins to prevent shorting Page 8 For technical questions please call 1 888 866 5797 Item 60380 Troubleshooting Possible Causes Likely Solut
9. e determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
10. entilation ducts Charge on fireproof surface only WARNING marking concerning Risk of Electric Shock Properly connect Charger s power cord to appropriate outlet WARNING marking concerning Risk of Explosion Do not puncture short or open battery packs and do not charge damaged battery packs CHICAGOG ELECTRIC POWER TOOLS Item 60380 For technical questions please call 1 888 866 5797 Page 5 Specifications 120VAC 60Hz 18V 1700mAh 3000 IPM Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 10 Functions Anvil Battery Pack upside down and connected CHICAGOS ELECTRIC Charger 1 Reverse M l Switch Charge l Indicators Trigger Battery Pack Release Button 8V cmoacoogii S Red Charge Indicator Flashes when battery is connected and charging Green Charge Indicator Lights when battery is fully charged Battery Pack CHICAGOGELECTRIC POWER TOOLS Page 6 For technical questions please call 1 888 866 5797 Item 60380 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or
11. fe levels and create a fire hazard if it does not receive adequate ventilation due to Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 11 12 9 an electrical fault or if itis used in a hot environment Do not place the Charger on a flammable surface Do not obstruct any vents on the Charger Especially avoid placing the Charger on carpets and rugs they are not only flammable but they also obstruct vents under the Charger Place the Charger on a stable solid nonflammable surface such as a stable metal workbench or concrete floor at least 1 foot away from all flammable objects such as drapes or walls Keep a fire extinguisher and a smoke detector in the area Frequently monitor the Charger and Battery
12. gram 10 SelUp sedis beg Uu a ER 6 Warranty te eor Ren 12 Operation erre ra iet 7 o gt mn m lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Addresses practices not related to personal injury Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool i Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of
13. he fastener Item 60380 For technical questions please call 1 888 866 5797 Note The Battery Pack s capacity will increase somewhat during the first few charging cycles A fully discharged Battery Pack will take about 2 5 hours to fully charge Recharging the Battery Pack for more than 2 5 hours can damage the battery cells 6 While charging the Battery Pack and Charger may become warm to the touch This is normal and does not indicate a problem 7 The Green Charge Indicator will light continuously when the Battery Pack is charged Unplug the Charger and disconnect it from the Battery Pack when finished 8 Allow the Battery Pack to cool completely before using it 9 Press the Battery Pack Release Button to release Battery Pack from the Charger 2 Secure loose workpieces using a vise or clamps not included to prevent movement while working 3 There must not be objects such as utility lines nearby that will present a hazard while working 5 Holding the handle firmly with one hand and the top of the Housing with your other hand gently squeeze the Trigger 6 To prevent accidents turn off the tool and remove its Battery Pack after use Clean then store the tool indoors out of children s reach Note The amount of actual torque may vary depending on the cleanness and condition of the threads and other factors If tightening critical components chase threads before assembling components and check the
14. ions Tool will not start 1 Battery Pack not properly Remove Battery Pack make sure there are no connected obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place Battery Pack not properly Make sure Charger is connected and charged operating properly Give enough time for Battery Pack to recharge properly Battery Pack burnt out Dispose of old Battery Pack properly or recycle Replace Battery Pack Internal damage or wear Have technician service tool Carbon brushes or Switch for example Tool operates slowly 1 Forcing tool to work too fast Allow tool to work at its own rate 2 Battery Pack wearing out Dispose of old Battery Pack properly or recycle Replace Battery Pack Performance Carbon brushes worn or damaged _ Have qualified technician replace brushes ee Excessive noise Internal damage or wear Carbon Have technician service tool brushes or bearings for example Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate 2 Blocked motor housing vents 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Disconnect Battery Pack and Charger power supply before service j Follow all safety precautions whenever diagnosing or servicing the tool PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACT
15. or burns Page 3 o gt mn m lt Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Impact Wrench Safety Warnings 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator The amount of actual torque may vary depending on the cleanness and condition of the threads and other factors If tightening critical components check the actual torque applied to the fastener with a mechanical torque wrench not supplied Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving The battery Charger gets hot during use The Charger s heat can build up to unsa
16. safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power fools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation
17. t was designed 2 Do notuse the power tool if the switch trigger does not turn it on and off Any power tool that cannot be controlled with the switch trigger is dangerous and must be repaired 3 Disconnect the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Battery tool use and care 1 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack 2 Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire Item 60380 D For technical questions please call 1 888 866 5797 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts SAFETY If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved
18. use of this product Tool Set Up Charging 1 Place the Battery Pack on a dry fireproof surface in a room where the temperature is from 50 104 F Note If recharging a newly spent Battery Pack allow it to cool completely before charging 2 Examine the Battery Pack It must be undamaged and a NiCd type Battery Pack Do not charge a cracked open or leaking Battery Pack or charge a non recommended type of Battery Pack 3 The Battery Pack s terminals are designed to fit this Charger specifically If the Battery Pack does to not fit the Charger properly do not try to insert it Do not force a Battery Pack into the Charger 4 Plug the Charger into a grounded 120VAC 60Hz receptacle 5 Slide the Battery Pack onto the Charger The Red Charge Indicator should start flashing Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury General Operating Instructions 1 Make sure that the Trigger is in the off position and the Reverse Switch is centered then attach the Battery Pack 2 Attach the desired socket sold separately to the Anvil Note Use socket extensions designed for impact wrench use 3 Setthe desired direction with the Reverse Switch CAUTION To prevent damage allow the Anvil to come to a complete stop before changing the direction of rotation 4 Position the socket over t
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