Harbor Freight Tools 1624 User's Manual
Contents
1. Miter Cuts Step 1 Position stock as detailed in Step 1 of Vise Assembly Operation above Step 2 Position the VISE STOP 69 as detailed in Step 2 Before tightening the BOLTS 68 position the VISE STOP to the desired angle from 30 to 4457 Step 3 Advance the VISE FACE 67 as detailed in Steps 3 amp 4 The FACE will adjust to the angle of your stock Depth of Cut Adjustment Step 1 Loosen the Set Nut on the Depth Adjustment Bolt as shown in Figure 4 Step 2 Raise or lower the Depth Adjustment Boit as necessary to obtain the desired depth of cut Depth Adjustment Bolt Figure 4 Adjusting Depth of Cut Page 8 SKU 01624 CHICAGO Power Yoo MAII E Wheel Alignment If the Wheel gets out of alignment and begins to contact the BASE 74 the following procedures must be observed Step 1 Secure the Wheel in the locked down position Step 2 Tilt the unit on its side Step 3 Slightly loosen the four BOLTS 438 that hold the two PIVOT BLOCKS 63 In place Step 4 Slide the unit so that the Wheel is centered In the slot of the BASE Step 5 Make sure that the Wheel Is at a 90 angle to the BASE using a Try Square Step 6 Tighten the four BOLTS Changing the Brushes The BRUSHES 3 must be replaced when less than 3 8 remains Both BRUSHES must be replaced at the same time Step 1 Remove the BRUSH CAPS 1 as shown in Figure 5 Step 2 Alemove the old BRUSHES from the BRUS2. SKU 01624 CHICAGO OPERATION Removal amp installation of Wheel Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Disconnect machine from power supply Push GUARD 50 up and out of the way Push in BLADE LOCK 47 as shown in Figure 1 and slowly tum Wheel until it clicks into place Do not release the BLADE LOCK Figure 1 Blade Lock and Guard Remove the BOLT 461 WASHER 462 and FLANGE WASHER 58 Remove the Wheel from the BUSHING 59 Replace Wheel and reassemble unit When tightening the BOLT make sure that the BLADE LOCK is pr BOLT is tightened securely but not over lightened ad down and the Page 6 SKU 01624 CHICAGO Pow Vise Assembly Operation Step 1 Your stock should always be centered under the Wheel Set the vise assembly as shown In Figure 2 Vise Assembly Figure 2 Positioning Stock Step 2 Loosen the two BOLTS 468 as shown in Figure 3 and move the VISE STOP 469 to the desired position Tighten the BOLTS Step 3 Raise the VISE LEAD SCREW RELEASE HANDLE 89 and slide the VISE FACE 67 forward until It contacts the stock Bolt 68 Release Handle one of two 489 Vise Handle 92 69 Figure 3 Operating the Vise Assembly Step 4 Lower the RELEASE HANDLE so that it rests against the LEAD SCREW 81 Tum the VISE HANDLE 92 to tightly clamp the stock Page 7 SKU 01624
3. locations Don t expose to rain Keep work area weli lit Do not use electrically powered tools in the presence of flammable gases or liquids KEEP CHILDREN AWAY Children must never be allowed in the work area Do not let them handle machines tools or extension cords STORE IDLE EQUIPMENT When nat in use tools must be locked up In a dry location to inhibit rust Always lock up tools and keep out of reach of children DO NOT FORCE THE TOOL It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool s capacities USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small tool or attachment to do the work of a larger industrial tool Do not use a tool for a purpose for which it was not intended DRESS PROPERLY Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically non conductive clothes and non skid footwear are recommended when working Wear restrictive hair covering to contain long halr USE EYE AND EAR PROTECTION Always wear ANSI approved safely ac an Wear a full face shield If you are producing metal filings or wood chips Wear Page 2 SKU 01624 HI CHICAGO approved dust mask or respirator when working around metal wood and chemical dusts and mists 9 DO NOT ABUSE THE POWER CORD Do not yank it to disconnect it from the receptacle Do not cary tools by t
4. 7 ETE ves sop 9b90744 70 16bdi50033 Steel Foot 7 7 864306063 l Switch Handle Cover 72 8bd016058_ Shield 27 _gb845 _ Screw 73 Tobssa Retaining Ring 28 GBA4800T1 Switeh 74 8bd150084 Base 29 _8bd306062 Switch Handle 75 goss Washer 30 9090744 Screw 76 bdi26111_ Cord Clamp 31 Chain 77 9555 Washer 32 _8bd921004 Screw 78 gb90744 Screw 38_ _8bd218037 Spacer 78 8bdt50032 Rubber Foot 34 9b6175__ Nut 80 8bd156073 Saddle 86 Attachment Plug 81 8bd235013 Lead Soraw 36 _8bd777027_ Cord Protector 82_ 8bd253051 Handle Knob ar l endbat0as l ord 83 _ 6bd253050_ Handle Arm 38 gb907414 Bolt 84 qb96 Washer 39 8bd253052 Spade Handle 85__ gb90743 Screw 40 gb93 Washer 86 gb879 Rot Pi 4 Sbd Main Spring _ 87 18bd285014 l Vise Mount 42 1 78bd010017 Gear Case 88 8bda34024 Pin 43 Sb280___ Needle Bearing 89 8bd941012 Release Handie J 44_ 86d240154_ Gear 80 gees Waza 45 8bd206080_ Spindie 81 8bd934025_ Cleaves Pin 48 804003009 Gear Case Cover 92 Vise Handle 777 Page 11 SKU 01624 CHICAGO EXPLODED VIEW DRAWI Page 12 SKU 01624
5. CHICAGO lectric INDUSTRIAL 14 CUT OFF SAW TERE 01624 ASSEMBLY and OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Copyright 1997 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 CHICAGO invoice in a safe dry place for future reference SPECIFICATIONS 9 1 2 HP 15 amps 120V 60 Hz 3800 RPM 14 1 arbor x 8 4 2 flat 4 SAVE THIS MANUAL You will need the manual for the safety warnings and cautions assembly instructions operating procedures maintenance procedures trouble shooting parts list and diagram Keep your JINSTRUCTIONS BEFORE Invoice with this manual Write the Invoice number on the ASSEMBLING OR Inside of the front cover Keep both this manual and your OPERATING THIS TOOL READ ALL SAFETY WARNING amp CAUTIONS WARNING When using electric toois machines or equipment basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury READ ALL INSTRUCTIONS BEFORE USING THIS TOOL 1 2 8 KEEP WORK AREA CLEAN Cluttered areas invite injuries OBSERVE WORK AREA CONDITIONS Do not use machines or power tools in damp wet or poorly lit
6. H HOLDERS 4 and replace with new BAUSHES Step 3 Replace the BRUSH CAPS Brush Figure Replacing Brush Page 9 SKU 01624 A CHICAGO Cleaning Step 1 Use a chip brush between every operation to remove all metal flings from the base and unit Never use hands to brush unit Step 2 Use compressed air at 10 PSI to keep the main alr vents free trom dirt and grease Page 10 SKU 01624 I CHICAGO o CODE DESCRIPTION No 8bd315017 Brush Cap 9084821 O Ring 5bd573017 Brush 8bd112049__ Brush Holder 9b00744 Screw 8bd313016 Brush Cover 8bd156075 Washer gb77 Set Screw Bbd322005 _ Nylon Ball 10 l 6bd313075 End Plate 11 6bd720128 Field Case 12 8bd680456 Nameplate 8bd934026 Blade Lock gb90743 Screw 49 8bd472005 _ Lock Hook 50_ 5bd300017 Guard 51 8bd300041 Bumper 82 gb41 Nut 53 ETE Spark Deflector 54 gbes Washer 55 8bd921005 Screw 58 8bd218035 Spacer 57 goes Washer 58_ 8bd128107 Flange Washers m NESE E e 13 8bdd557023_ Terminal 59 8bd218036 Bushing_ 14 Gb818__ Sorew N A 15 Gb90743 16 1 bd670164 Field 18 gbz79 19 117 6bd190036 6bd435038 Vise Face Bolt 8bd282094 8bdS5101
7. ed function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repalred or replaced by a qualified technician Do not usa the tool it any switch does not turn on and off properiy 18 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces such as pipes radiators ranges and refrigerator enclosures 19 REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available trom Harbor Freight Tools Only use wheels rated greater than 4100 RPM 20 DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prascriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the too Page 3 SKU 01624 CHICAGO GEREP ewe ook 21 CHECK WHEEL PRIOR TO USE Check for any cracks or other flaws in the wheel that would indicate structural damage If any are detected discard immediately Never start the saw If you or any one else is in line with the wheel 2 N SECURE WORK Use the Vise Clamp Assembly at all times to secure your work 23 DO NOT REMOVE THE SAFETY CHAIN 24 FOR METAL CUTTING USE ONLY Do not use to cut wood masonry mag
8. he cord 10 DO NOT OVERREACH Keep proper footing and balance at all times Do not reach over or across running machines MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oll and grease at all times 12 DISCONNECT POWER Unplug when not In use before servicing and when changing accessories 13 REMOVE ADJUSTING KEYS AND WRENCHES Make it a habit to check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in 14 AVOID UNINTENTIONAL STARTING Be sure the switch is in the OFF position when not in use and before plugging in Do not carry any tool with your finger on the trigger whether itis plugged in or not 15 OUTDOOR EXTENSIONS CORDS When the equipment is operated outdoors use only extension cords intended or outside use See chart under Extension Cords for the proper AWG rating depending on the length of the cord s being used 16 STAY ALERT Watch what you are doing and use common sense Do not operate any toel when you are tired 17 CHECK DAMAGED PARTS Before using any tool inspect for damaged parts Any part that appears damaged should be carefully checked to determine that it will operate properly and parform its intend
9. ly Do not modify your plug in any way If you have any doubts call a qualified electrician EXTENSION CORDS Your tool has a three prong plug therefore you must use a thres prong extension cord Only use rounded jacket extension cords listed by the Underwriters Laboratories UL If you are using the tool outdoors you must use an extension cord rated for outdoor use This is signified by the letters WAY on the jacket Page 4 SKU 01624 SHIGAGO The extension cord must have a minimum wire size depending on the amperage of the tool and the length of the axtenalonrcard This size is signified by its AWG American Wire Gauge rating The smaller the gauge the greater the cable s capacity It does not matter if you are using one cord or two or more the total length is what is used to determine the minimum AWG rating Every cord used must meet the AWG rating Use the chart below to determine what AWG rating is required for Your situation Cord length Is rated in feet Always inspect extension cords for any damage If there are any loose frayed or exposed wires damaged insulation or defective connections tha cord must not be used Harbor Freight Tools can Supply UL listed and outdoor rated cords in multiple AWG rating if needed UNPACKING Your Cut Off Saw comes completely assembled If any pieces are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Page 6
10. nesium plastic or any other non metallic material Never mount any wheels not designed for metal cutting operations 25 ALLOW STOCK TO COOL AFTER CUTTING Do not use fiuids to coolm faster Allow to cool at a normal rate GROUNDING INSTRUCTIONS 1 This machine has a three prong plug The third prong round is the ground Plug the machine s cord only into three prong receptacles Never cut off the round prong Cutting off the ground will result in a safety hazard and void the warranty 2 Ifa three prong receptacie ia not available you may use an adapter Extending from the male end of the adapter you will find a ring connector or wire lead with a ring connector where the ground round prong would be Remove the center screw of the outlet cover and put the screw through the ring connector and back into the hole of the outlet cover Do not over tighten or you will crack the outlet cover VOLTAGE WARNING Common household current is 110 120 volts As long as your tool is rated from 110V 120V there will be no complications using this tool with household receptacles if your tool is rated 220V 240V it has a completely different style of plug and must be used with a 220V 240V receptacle Never try to plug a 110V 120V tool into a 220V 240 circuit or vice versa or serious complications will arise including possible injury to the operator The plugs and receptacle have completely different shapes to prevent this from occurring accidental
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