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Harbor Freight Tools 14 In. Oscillating Spindle Sander Product manual

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Contents

1. AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Sander Safety Warnings 1 oO N Page 4 Wear eye protecti
2. is able to 3 Mark the mounting hole locations and support the weight of the Sander plus any drill the appropriate size holes for the additional weight placed on it during use mounting bolts not included 2 Make sure there are no hidden electric wires 4 Mount the Sander using Bolts washers cables or other obstructions that may interfere and nuts not included with the mounting procedure or cause a hazard Installing Dust Collector Attach a dust collection system not included to the dust port Functions Sanding Drum Knob Table Insert Neg Spindle T e Accessories Table Top lt Sanding Sleeve Drum Washer Spindle Drum _Dust Port Sanding Sleeve Safety Key g Power Switch Figure A Page 6 For technical questions please call 1 800 444 3353 Item 69257 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Tool Set Up Installing Sanding Sleeves AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Note Call 1 800 444 3353 to order sleeves as replacement parts Note Do not mix component sizes Fo
3. its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not
4. within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
5. ASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Page 3 wn gt A m lt Grounding Instructions
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 2 MACHINERY 14 Oscillating Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 69257 REV 13f When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included wn gt A m lt Table of Contents SMG oa S acted seteesdeneats 3 MAINtCNANCC nesnnan oo a 8 Specifications ccceccccecceeeeeeeseeeeeeeeee
7. Sleeve Set 6 pieces 2 dia 4 dia dia 1 2 dia dia dia ubber Drum Set 5 pieces 4 dia dia 1 2 dia dia dia ert Set 6 pieces 2 dia 4 dia dia 1 2 dia dia dia wo Cc o a andin Cc a Cc D lex eln n Cc oa Table F Hex Sunk Screw M5x10 Dust Port Flat Washer 5 11 Hex Socket Head Bolt M5x12 oO 2 R a Petr Ce Er dda e Bri Z EE o i Record Product s Serial Number Here o Part Description 12 13 14 Top Bearing Bracket 15 16 16 1 7 9 0 1 22 23 24 25 26 27 28 29 29 1 Strain Relief 5P 4 30 3 32 33 34 35 36 39 40 _ 1 _ D Part 12 13 14 15 16 16 1 17 18 19 22 23 24 25 26 27 28 29 29 1 30 31 32 33 34 35 36 39 40 Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 Item 69257 Assembly Diagram MAINTENANCE Item 69257 For technical questions please call 1 800 444 3353 Page 11 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that
8. ed by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still Keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 69257 For technical questions please call 1 800 444 3353 Page 5 Specifications Electrical Rating 120V 60Hz 2 6A Call Motor No L 1725 RPM Ey otor No Load Speed 5 1 800 444 3353 Nn US Speed 30 OPM to order sleeves as Intertek Stroke replacement parts 3092372 Table Top 14 diameter Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting Sander 1 Select a mounting location that
9. eees 6 Parts List and Diagram eeeeee 10 SOLU P E E TE T 6 Wana OY eein S 12 Operationen n nisiesdes tdi ebesiiee 7 CENTRAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 69257 IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DON T USE INDANGEROUS ENVIRONMENT Don t use power tools in damp or wet locat
10. ense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Item 69257 Sander Safety Warnings cont 11 Avoid unintentional starting Prepare to begin work before turning on the tool 12 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure 13 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and
11. f using the Smallest size Sanding Sleeve 1 2 thread the Knob onto the Spindle If using any other size Sanding Sleeve slide the same size Drum Washer onto the Spindle then thread the Knob onto the top of the Spindle Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working There must not be objects such as utility lines nearby that will present a hazard while working Keep the piece moving steadily and smoothly across the sanding surface until the desired finish is achieved When finished turn the Power Switch off and remove the Safety Key To prevent accidents turn off the tool remove its safety key and disconnect its power supply after use Clean then store the tool indoors out of children s reach Page 7 Z O H lt o Lu ou O Z m gt Z O m Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the prob
12. ions or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys 7 DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed 8 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT EXTENSION CORD LENGTH NAMEPLATE AMPERES at full load 25 50 oe w e 9 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Item 69257 10 11 12 13 14 16 17 18 19 For technical questions please call 1 800 444 3353 SAFETY WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GL
13. lem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hariwars 3 AMWARNING Ifthe supply cord of this misalignment or binding of moving parts power tool is damaged it must be replaced cracked or broken parts only by a qualified service technician damaged electrical wiring and any other condition that may affect its safe operation Page 8 For technical questions please call 1 800 444 3353 Item 69257 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 2 No power at outlet 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool tripped if equipped Press reset button on tool Internal damage or wear Carbon 4 Have technician service tool brushes or switch for sain Tool s thermal reset breaker If an extension cord Tool operates Extension cord too long or Eliminate use of extension cord i slowly wire size too small is needed use one with the proper diameter for its length and load See Table A on page 3 Performance decreases over time Excessive noise or rattling Overheati
14. ng Sanding Sleeve slips on Drum Material not affected from sanding Wood burns appearing on wood Spindle does not fully oscillate Follow all safety precautions whenever diagnosing or servicing the tool Item 69257 Disconnect power supply before service 1 Accessory dull or damaged 1 Keep cutting accessories sharp Replace as needed 2 Carbon brushes worn or damaged 2 Have qualified technician replace brushes Internal damage or wear Carbon 1 Have technician service tool brushes or bearings for example Sanding Sleeve and or Drum not secure Forcing machine to work too fast Blocked motor housing vents Check that Sanding Sleeve and Drum are secured in place with the Knob Allow machine to work at its own rate Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 Apply light pressure Do not press hard on the Spindle while sanding Check that spindle Knob is secure Allow sleeve to come up to full speed before contacting workpiece Motor being strained by long or small diameter extension cord Too much pressure on Sanding Sleeve Spindle Knob loose Starting machine with workpiece contacting sleeve Mismatched sleeve Check tha
15. on Do not wear gloves necktie or loose clothing Support workpiece with worktable The worktable is the surface mounted close to the sanding surface that the operator rests the workpiece against to prevent it from being pulled by the sanding surface For safety use the worktable insert that matches the sanding sleeve The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts 6 10 For technical questions please call 1 800 444 3353 Repair or replace damaged or worn cord immediately NB 8 Grounding 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Stay alert watch what you are doing and use common s
16. r instance only use the 3 4 Sanding Sleeve with the 3 4 Drum Washer 3 4 Spindle Drum and 3 4 Table Insert Note The 1 2 Sanding Sleeve does not have a matching Drum Washer or Spindle Drum It slides directly onto the Spindle and is held in place with the Knob 1 Select the desired size Sanding Sleeve and matching Table Insert Rubber Drum and Drum Washer 2 Insert the matching Table Insert into the Table top with the directional arrows facing in a clockwise direction Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury General Operating Instructions 1 Install the desired sanding sleeve 2 Plug the Power Cord into a grounded 120V outlet 3 Insert the Safety Key and turn the Power Switch on WARNING FOR DRY SANDING ONLY Do not use water or another lubricant with this sander Wet sanding will damage the machine and present a shock hazard 4 Contact the workpiece with minimal pressure Item 69257 3 Unthread the Knob on the top of the Spindle Note The Knob unthreads clockwise and tightens counterclockwise 4 For technical questions please call 1 800 444 3353 If using the Smallest size Sanding Sleeve 1 2 slide the Sanding Sleeve over the Spindle If using any other size Sanding Sleeve slide it over the same size Rubber Drum then slide the drum onto the Spindle I
17. shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 14 15 To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq SAFETY The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be suppli
18. t the sleeve drum and drum or washer washer are the same size Sanding Sleeve is dull glazed Replace Sanding Sleeve or loaded with sawdust Sanding Sleeve glazed or Replace Sanding Sleeve loaded with sawdust 1 Sawdust build up 1 Turn off and unplug the Sander then clean all sawdust from machine 2 Mechanical issue 2 Have serviced by a qualified technician Call 1 800 444 3353 to order sleeves as replacement parts MAINTENANCE For technical questions please call 1 800 444 3353 Page 9 Z m Z gt Z O m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List U o 5 O o rum Washer Set 5 pieces 4 dia dia 1 2 dia dia dia

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