Harbor Freight Tools 13 Watt Briefcase Solar Charger Product manual
Contents
1. 1 EE Qty Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 6 For technical questions please call 1 800 444 3353 SKU 68750 Assembly Diagram Page ns please call 1 800 444 3353 For technical questio SKU 68750 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS2. To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state THUNDERBDLT SOLON 3491 Mission Oaks Blvd e PO Box 6009 Camarillo CA 93011 800 444 3353
3. panel kit is not designed for tie in to a grid Only a licensed electrician and a licensed building contractor can safely design and implement a grid tie in system Any grid tie in system must meet all applicable building and electrical codes and must meet standards established by the area power company Improper grid tie in can result in electrocution fire and other serious personal injury and property damage An incorrectly installed grid tie in system can cause feedback voltage resulting in electrocution of electrical utility workers Do not stand on or otherwise apply pressure to panel Handle solar panel with care edges may be sharp Do not focus light on panel Install components with enough space to allow proper cooling This product may occasionally produce more current and or voltage than its rated output Increase output ratings by 25 when determining component required voltage and amperage ratings Refer to Section 690 8 of the National Electrical Code for an additional multiplying factor of 125 percent 80 percent derating which may apply 10 Panel must be connected using UL listed 12 13 For technical questions please call 1 800 444 3353 outdoor rated wire at least 18 AWG thick and 25 long or less See warning number 9 also Install an appropriate charge controller regulator to regulate output and prevent damage Do not attach panel to battery or power grid without proper regulator inve
4. THUNDERBOLT S Or Briefcase Solar Charger 68750 Solar Charger AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Email our tech support at tech harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION us
5. cluding all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Location 1 Locate the Solar Panel where it will receive full unobstructed sunlight especially during midday Nearby trees or tall plants will drop debris requiring the panel to be cleaned more frequently 2 The installation location for panels charge controller regulator and batteries must be inaccessible to children to prevent electric shock Build a childproof enclosure if needed 3 Install the charge controller regulator and batteries in a weatherproof enclosure with proper ventilation Setup 1 Select a mounting location for the Solar Charger The Solar Panels 6 9 should face the Sun and not be blocked by shadows The location should allow the Panels to be protected from accidental damage The location should be a flat level surface able to support the weight of the Solar Charger and any additional accessories Before setup be sure that the main cable to either the Battery Clamp Adaptor 20 the Barrel Plug Adaptor 21 or either of the Car Adaptors 19 22 will reach from the Solar Charger to the battery to be charged 2 To setup flip open the Solar Charger Slide the Support Bases 2 12 out from the Right and Left Housing 4 10 Set the Support Rods 3 11 against the Support Bases to
6. ed with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Page 2 Installation Precautions 1 Exercise special caution if working on roof or another high location Keep proper footing and balance at all times Follow ladder supplier s precautions whenever working near or on a ladder Install all sensitive electrical components including wiring connections regulator and battery inside a weatherproof enclosure to prevent electric shock Do not wire multiple panels in series If you need to connect two or more solar panels together this work must be done by a qualified electrician unless they are connected through a regulator This solar
7. g terminals or solder all wire splices to ensure good connections 4 Weatherproof all connections and route the wire in a way that it will not be torn loose from the panel 1 Angle towards true north if installed in southern hemisphere SKU 68750 Use Voltage Regulator not included between Solar Charger and battery to prevent overcharging battery and consequent damage The Solar Charger may also be used to maintain charge on batteries which are powering other items such as a car radio while the car is parked 1 For charging an external battery attach the Battery Clamp Adaptor 20 to the main Cable and connect battery clamps to battery NOTE The Solar Charger must have at least four hours of direct sunlight to fully charge a battery WARNING Connect Battery Clamps according to correct polarity red for positive and black for negative Do not short circuit the Battery Clamp 2 Set the voltage switch to either 12V to Charge a 12V battery or 24V to charge 18V and 24V batteries See below CAUTION Disconnect the Solar Charger from cigarette lighter or battery terminal before starting engine Surges of electricity from the alternator may damage the Solar Panel Procedures not specifically explained in this manual must be performed by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ELECTRIC SHOCK Before service maintenance or cleaning a Dry solar panel and outdoor wiring thoroughly whi
8. le wearing electrically insulated gloves b Cover all solar panels with an opaque cover such as a blanket c Disconnect all solar panels SKU 68750 For technical questions please call 1 800 444 3353 d Disconnect all batteries TO PREVENT SERIOUS INJURY FROM ELECTRIC SHOCK OR CUTS Do not use damaged solar panel If wiring insulation is damaged or weathered glass is cracked or housing is opened have the problem corrected before further use Note Itis normal to see up to 20 degradation in amorphous silicon solar panel performance within the first 6 months before the amorphous coating stabilizes Cleaning Clean and inspect the Briefcase Solar Charger system MONTHLY or more frequently to maintain peak efficiency 1 Wear electrically insulated gloves and ANSI approved safety goggles Dry solar panels and outdoor wiring thoroughly 2 Cover all solar panels with an opaque cover such as a blanket 3 Disconnect all solar panels and batteries 4 Clean solar panels one at a time with mild non abrasive cleanser and soft cloth and paper towels Do not clean with brushes or abrasive cleaners 5 Inspect the general condition of the Briefcase Solar Charger system panels batteries controllers and mounting Check for loose hardware wiring insulation damage or weathering cracked glass open housing cracked or broken parts loose or corroded contacts and any other condition that may affect its safe opera
9. lock the Bases in place Page 4 For technical questions please call 1 800 444 3353 3 Adjust the Solar Charger s angle by sliding the Support Rods up or down the Support Bases See image and chart following for correct angle depending on geographic location WEEE YUE Angle 1 Angle 2 Angle 3 around 40 around 36 around 30 Good for Good for Good for Central US Southern US Northern US and Canada 4 Angle face of Solar Charger toward true south according to chart that follows Latitude Solar Panel Angle Latitude 5 21 45 __ Latitude 10 46 64 Latitude 15 5 Once proper location and angle have been reached connect the Cable 15 to the input at the back of the power unit The blue LED light will illuminate flash indicating the Solar Charger is generating electricity Wiring Note Only a licensed electrician and a licensed building contractor can safely design and implement a grid tie in system Any grid tie in system must meet all applicable building and electrical codes and must meet standards established by the area power company 1 Run wires from panels through weatherproof grommets and into enclosure where charge controller regulator is located Use wires of the proper size and rating and use twist connectors not included to connect wires 2 Connect to charge controller regulator according to controller regulator s instructions 3 Secure all connections usin
10. rter and or charge controller Install and use according to applicable National Electrical Code NEC standards This panel is not rated for use as fire resistant roofing If installing on a roof install only over a fire resistant roof covering rated for the application Verify that installation surface has no hidden utility lines before drilling or driving screws SKU 68750 15 16 17 18 19 20 21 22 Install only according to these instructions Improper installation can create hazards Wear ANSI approved safety goggles and heavy duty work gloves during installation WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq Do not wear jewelry or metal watches when working near solar panels wiring or batteries SAVE TH ESE INSTRUCTIONS Handle panel with care Glass may break or a sharp edge may be exposed during movement Keep installation area clean and well lit Install out of reach of children Keep bystanders out of the area during installation Do not install when tired or when under the influence of drugs or medication Use in 12 24 VDC systems only Battery Precautions 1 Wear splash resistant ANSI approved safety goggles and electrically insulated gloves while working near bat
11. teries Use an appropriate charge controller whenever connected to battery Charge store and maintain batteries according to supplier s instructions Service Precautions 1 SKU 68750 For technical questions please call 1 800 444 3353 Before service maintenance or cleaning a Dry solar panels and outdoor wiring thoroughly while wearing electrically insulated gloves b Cover all solar panels with an opaque cover such as a blanket c Disconnect all solar panels d Disconnect all batteries Do not service during rain fog or any other wet humid weather Do not stand on or otherwise apply pressure to panel Do not allow children to play with or near this item or electrical components Inspect at least monthly do not use if damaged parts are loose water is found inside the housing electrical insulation is cracked or damaged or connections are loose Maintain product labels and nameplates These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Page 3 Specifications Rated Output 12 V 24V 13 W 26 1 2 IN Lx 20 1 2 IN W Panel Size ae open position Note Output will decrease as the panel gets hotter than room temperature 70 F Angle solar intensity cloud cover and other factors will effect output Installation IMPORTANT Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual in
12. tion 6 Inspect and maintain batteries according to supplier s instructions Adjustment To increase efficiency 1 In the Winter increase the panel s angle by 10 2 Inthe Summer decrease the angle by up to 10 3 Inthe Spring and Fall keep the panel at the angle recommended on page 4 Page 5 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Right Shaft 2 Right Support Base Description _ __ Left Support Base Left Shaft 2 Right Support Rod Right Housing Right Solar Panel 5 7 Left Cover Cable Post Male Car Adaptor Battery Clamp Adaptor 5 6 7 RightCover za m Barrel Plug Adaptor Female Car Adaptor Left Solar Panel Left Housing 1 Qty
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