Harbor Freight Tools 12000 lb. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual
Contents
1. 15 Setup i aii eue Ge ats 8 PERRA 16 Operation necerais 10 Specifications Rated Single 12 000 Ib 5454 kg Wire Rope 0 375 X 65 9 5mm X 19 8m Line Pull Size Type Nominal strength 14 400 Ib Application Vehicle Recovery 7X19 Galvanized Steel For Trucks and SUV s Aircraft Wire Rope 12VDC 6 HP Series Wound Battery 12VDC Minimum 650 CCA Power OUT Mounting Bolt 10 x 4 5 254mm x 114 3mm Duty Cycle Rating 5 45 sec at Max Rated Load Pattern 14 min 15 sec Rest Mounting Hardware Winch Pendant Controller Wired 12 ft 3 7m long 4x G8 M12 1 75 X 25mm __ 3 5 Gear Ratio 265 1 i EOM Sar natio 2 G8 10 1 50 30mm lFreespoo Sliding Ring Gear Solenoid Box Brake Auto Load Holding olenoid BOX Drum Dia XL 2 5 X 8 8 64mm X 224mm 2x G8 5 5 X 14mm Clavie Hook 3 8 Replaceable with Overall Dimensions 21 25 X 6 3125 X 10 125 Spring loaded Safety Latch LXDXH 540 160 257 Roller with nylon bushings 86 8 Ib 39 4 kg Overload Protection In line Circuit Breaker IP Rating IP 66 Winch and Controls Sound Ratina 85 dB resistant to powerful water jets except remote control switch Winch Certification CE Layer Rated Line Pull Wire Rope Capacity First Layer of Wire Rope Performance POO 0 ae NM 4 88 TA Page 2 For technical questi2. 2 Uncoil the wire rope except for 5 full wraps Item 61256 For technical questions please call 1 888 866 5797 4 Attach the Red Black and Yellow Cables to the terminals on the Winch The Winch terminals are color coded 5 Attach the Circuit Breaker to the Positive Terminal on the battery 6 Attach the red Battery Cable to the Circuit Breaker 7 Attach the black Battery Cable directly to the negative terminal of the battery 8 Liftthe Socket Cover exposing the electrical switch connector Insert the Pendant connector into the Socket Note The attachment of the Motor Cables determines the direction of the Pendant Controller s button After the unit is mounted and powered check the direction of the Power In and Power Out on the Pendant Controller button If you wish to change the direction on the Pendant Controller disconnect the Battery Cables from the battery switch the Motor Cable connections on the Motor Assembly then reconnect the Battery Cables 9 Disconnect the Pendant Controller when not in use 3 Recoil the wire rope back into the winch under at least 500 Ib of tension Page 9 SETUP Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual A including all text under subheadings therein before set up or use of this product The instructions that follow are basic guidelines only and cannot cover all situations encountered during use The operator and assistants must
3. through hook Fingers may be caught and get pulled into fairlead or drum Use included strap to hold hook instead 7 Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks See Figure A o AW Figure A Whiplash Dampening Blanket or Rug 8 Stay out of the direct line that the wire rope is pulling In case it slips or breaks it will whiplash along this line 9 Donot use for lifting or moving people 10 Use a spotter to assist you in assuring that it is safe to operate the winch Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch 11 Do not use the hand crank if equipped to assist the winch 12 Do not use vehicle to pull on the Wire Rope and assist the winch Item 61256 14 15 16 17 18 For technical questions please call 1 888 866 5797 Use as intended only Do not lift items or use for aircraft purposes SAFETY Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair Disconnect Pendant Controller before working near the Wire Rope drum fairlead or load to prevent accidental starting Inspect before every use do not use if damaged or parts loose Examine the winch for structural cracks bends damage frayed
4. MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Products Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 2 l m gt 2 m Page 14 For technical questions please call 1 888 866 5797 Item 61256 Parts List and Diagram Pat Description Qty 6 Gear BoxBase 1 8 Clutch Handle Washer 1 9 Clutch Handle Washer 1 Tie Bar Screw J 4 21 22 Item 61256 For technical questions please call 1 888 866 5797 2 1 Brake Asm 1 Front Tie Bar 1 DrumAsm S 1 RollerFairlead f 1 3 24 25 26 27 1 Part Description Qty 1 WireRope 1 NIN Solenoid BoxAsm 1 Solenoid 1 Circuit Breake
5. carefully plan usage to prevent accidents 1 Examine the wire rope Do not use the winch if 7 Hook onto the object using a pulling point tow the wire rope is frayed kinked or damaged strap tree strap or chain See Figure G 2 Fully charge the vehicle s battery 3 Check the Winch s electrical connections All connections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the winch is mounted is not supposed to be moved engage the emergency brake and block the wheels using wheel chocks sold separately Figure G Using a strap anchor point 6 To pull out the wire rope move the Clutch Handle to the Released position shown in Figure F slide the Do not wrap the wire rope around loop of the Hook Strap over the hook then pull on the object and hook onto the the Hook Strap to pull out the wire rope wire rope itself WARNING Leave at least five full This can damage the object being turns of wire rope on the drum pulled and kink or fray the wire rope 8 Attachment point must be centered in loop of hook and the hook s safety clasp must be fully closed See Figure H m S 2 Figure F Clutch released Figure H Correct and incorrect hook attachment 9 Do not use a Recovery Strap while winching They are designed to stretch and can suddenly whip back towards the operator during a winching operation Page 10 For techn
6. or kinked wire rope and any other conditions that may affect the safe operation of the winch Do not use the winch even if minor damage appears A kink permanently weakens the wire rope even after it is straightened out kinked wire rope can fail suddenly and must not be used Keep wire rope straight to avoid kinking the wire rope The illustrations to the right show how a kink forms to form At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking b This wire rope is kinked It is too late to reverse the damage at this point the wire rope must be discarded It is permanently damaged and must not be used c This is a kinked wire rope that has been straightened out Even though it has been pulled straight some wires in the wire rope are stretched and others are severely bent if not broken The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity This wire rope must be discarded and not be used A kink permanently weakens the wire even after it is straightened out kinked wire rope can fail suddenly and must not be used Keep children and bystanders away while operating Distractions can cause you to lose control Page 5 o gt m lt 22 23 24 25 26 27 28 29 Page 6 Stay alert watch what you are doing and use common sense when operating Do not use a wi
7. the vehicle at the desired location and mark the locations of the winch base holes Compare the dimensions of the marked holes to Figure D 8 58 in 218mm gt 6 85 174mm 4 1 3 Before drilling verify that the installation surface has no hidden components or structural pieces that will be damaged 8 8 223 6mm gt 10 254 6mm NOTE This winch generate extreme forces Select a location that can withstand the rated capacity without damage or weakening Steel reinforcement plates may be needed certified welder may need to weld on additional bracing depending on the mounting location 6 3 160mm 20 94 in 532mm 4 Drill holes appropriate for the hardware at the marked locations Figure D Winch Dimensions 5 Install the winch using the hardware specified on the specification chart Mounting the Solenoid Assembly 1 Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly 2 Markthe where the screw holes will be 3 Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling 4 Drill pilot holes for the mounting screws 5 Secure in place with mounting screws BADLAND WINCHES Page 8 For technical questions please call 1 888 866 5797 Item 61256 Wiring AWARNING TO PREVENT SERIO
8. with a light oil corroded or loose terminals and any other Xt 2 4 The winch s internal mechanism is permanently condition that may affect its safe operation lubricated Do not open the housing Examine the wire rope Do not use the winch if ihe wire rope is frayed kinked or damaged However if the winch is submerged it should be yea ged opened dried and re lubricated by a qualified technician as soon as possible to prevent corrosion Wire Rope Replacement 1 Move Clutch Handle to the Released position CAUTION Do not replace with inferior Wire Rope l Only use a wire rope rated to the same rating 2 Extend the Wire Rope to its full length cited on the specification chart or better noting how the existing Wire Rope is connected to the inside of the drum 4 Retract Wire Rope onto Wire Rope drum being careful not to allow kinking 3 Remove old Wire Rope and attach new assembly Refer to instructions for tensioning the wire rope under Preparing the Wire Rope on page 9 5 Test Electric Winch for proper operation Item 61256 For technical questions please call 1 888 866 5797 Page 13 MAINTENANCE Troubleshooting Motor overheats 1 Incorrect power cords 1 Use only supplied power cords Motor does 1 Switch Assembly not Insert Switch Assembly all the way into connector not turn on connected properly Loose battery cable connections 2 Tighten nuts on all cable connections V
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ADLAND igs WINCHES 12000 LB CAPACITY OFF ROAD VEHICLE WINCH Visit our website at http www harborfreight com REV 14i Email our technical support at productsupport harborfreight com ITEM 61256 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved E No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Specification S ei etie 2 Maintenance 2 2 2 2 tete then 13 Safety 3 Parts List and
10. US INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections Do not use a dirty corroded or leaking battery lt gt TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID Only use a 12V automotive or equivalent battery in good condition 1 Plana route for the wiring from the point of the vehicle where the winch will be mounted or used to the battery This route must be secure out of the way of moving parts road debris or any possibility of being damaged by operation or maintenance of the vehicle For example you may wish to route the wires under the vehicle attaching it to the frame using suitable fasteners Do not attach the wires to the exhaust system drive shaft emergency brake cable fuel line or any other components which may create damage the wiring through heat or motion or create a fire hazard 2 If you drill through the bumper or any part of the body to route the wires be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point 3 Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch following the precautions discussed above See Figure E Solenoid Circuit Breaker Figure E Wiring Connections Preparing the Wire Rope 1 The wire rope must be properly coiled under tension to be able to support a load without damage
11. ehicle battery needs charging Fully charge battery Solenoid malfunctioning Tap solenoid to loosen contacts Apply 12 volts to coil terminals directly A clicking indicates proper activation Defective Switch Assembly Replace Switch Assembly Defective motor Check for voltage at armature port with Switch pressed If voltage is present replace motor Water has entered motor Allow to drain and dry Run in short bursts without load until completely dry 8 Internal damage or wear Have technician service winch Motor runs but Clutch not engaged Move the Clutch Handle to the Engaged position Wire Rope drum If problem persists a qualified technician does not turn needs to check and repair Motor runs Insufficient current or voltage Battery weak recharge slowly or without Run winch with vehicle motor running normal power Loose or corroded battery Clean tighten or replace cable connections Incorrect power cords Use only supplied power cords Defective or stuck solenoid Tap solenoid to loosen contacts Repair or replace solenoid Defective Switch Assembly Replace Switch Assembly Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR
12. ical questions please call 1 888 866 5797 Item 61256 10 Place a heavy rag or carpet sold separately over the wire rope span 6 feet from the hook to help absorb the force released if the wire rope breaks Double Line Rigging a Adouble line system should be used whenever possible It reduces the load on the winch allowing it to work longer with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity and t halves the load on the winch through pulley action b Connect the wire rope for a double line system as shown in Figure J below Use a pulley block sold separately properly rated for the load to be pulled and designed to be operated with this winch s wire rope FIGURE A WHIPLASH DAMPENING BLANKET OR RUG 11 Re engage the clutch by moving the Clutch Handle to the Engaged position shown in Figure I Stationary M Winching Vehicle X E Chock tires KL UA set parking brake leave in neutral m Carpet Q Figure J Double Line setup c Loop the wire rope around the pulley and connect F to another part of the vehicle s chassis or to a separate anchor point Do not anchor the Wire Rope back to the winch or winch mount Load Note If anchoring the winching vehicle only attach Engaged the anchor line to the front of the vehicle WARNING D
13. nch while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating winches may result in serious personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the winch in unexpected situations Hook onto the object using a pulling point tow strap or chain Do not wrap the wire rope around the object and hook onto the wire rope itself This can cause damage to the object being pulled and kink or fray the wire rope Do not use a Recovery Strap while winching They are designed to stretch and can suddenly whip back towards the operator during a winching operation Secure load after moving NO LOCKING MECHANISM Keep at least 5 full turns of wire rope on drum The wire rope s connection to the drum is not intended to sustain a load without the added support from the friction of at least 5 full turns of wire rope Wrap wire rope under 500 Ib tension before use Otherwise wire rope may bind during operation Keep clear of wire rope hook and load while winching Do not step over wire rope Do not push sideways against wire rope under tension wire rope might break under this load and recoil back striking the person pushing against it or a bystander If wire rope begins to get entangled stop winch immediately and release wire rope using switch Do not submerge winch in water If winch gets submerged accidentall
14. o not allow anyone to stand near If the anchor line is attached to the rear of the vehicle z the wire rope or in line with the wire rope behind the vehicle s frame may be damaged by o the winch while it is under power If the wire rope the forces exerted by winching should slip or break it can suddenly whip back m towards the winch causing a hazard for anyone in 12 Attach the Pendant Controller to the Socket the area Stand well to the side while winching on the Solenoid Assembly see Figure K 5 Figure K Pendant connection Item 61256 For technical questions please call 1 888 866 5797 Page 11 13 Operate the Pendant controls briefly to ensure they work properly see Figure L If operation is reversed the power cables may be connected backwards Correct any such issue before use 16 If the object to be pulled must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in Figure C to keep the Wire Rope pull straight Figure L Pendant controls 14 When it is safe to do so use the power switch on the Pendant Controller to retract the wire rope and winch the item as desired Do not power the hook all the way into the fairlead to prevent damage 15 Do not operate the winch at extreme angles Do not exceed the angles shown in Figure B for a roller fairlead For a hawse fai
15. o the Winch by not winching for more than the prescribed duty cycle time The Duty Cycle defines the amount of time within at least a 15 minute period during which a Winch can operate at its maximum capacity without overheating 14 minutes For example this Winch with a 5 duty cycle at its 15 seconds maximum load must be allowed to rest for at least of rest 14 minutes 15 seconds after every 45 seconds of continuous operation Failure to carefully observe duty cycle limitations can easily over stress a Winch contributing to premature Winch failure 45 seconds winching rj a Q a Maintenance Servicing Procedures not specifically explained A in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Unplug the Pendant connector and disconnect the Battery Cables before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM WINCH FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the winch Check for loose hardware of the winch with clean cloth misalignment or binding of moving parts cracked or broken parts damaged electrical wiring 3 Lubricate the wire rope occasionally
16. ons please call 1 888 866 5797 Item 61256 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION Symbol Property or Statement Symbol Property or Statement Do not use winch in overwind orientation Wire rope enters exits at the top SAFETY Addresses practices not related to personal injury Wear heavy duty cut and abrasion resistant leather gloves Use winch only in underwind orientation Wire rope enters exits at the bottom Wear ANSI approved safety glasses Cut or sever hazard Volts Direct Current Roller entanglement hazard Amperes Hot surface burn hazard Cold Cranking Amperes Feet Per Minute Caustic chemical acid hazard Explosion hazard Meters Per Minute Do not loop the wire rope around object and hook onto itself Revolutions Per Minute International Protection rating Classifies the degrees of protection provided against the intrusion of solid objects dust accidental contact and water Do not place finger
17. pacemaker failure Item 61256 Service Precautions 1 Wear ANSI approved safety goggles and 5 Maintain labels and nameplates on the winch heavy duty leather work gloves during service These carry important safety information If unreadable missing contact LL 2 Disconnect power to winch and allow it Harbor Freight Tools for a replacement lt to cool completely before service N 6 WARNING The cord of this product contains 9 Use supplied power cords wire rope or cables lead and or di 2 ethylhexyl phthalate DEHP listed in manual only Do not use thinner chemicals known to the State of California longer cables or link multiple cables together to cause cancer and birth defects or other reproductive harm Wash hands after handling 4 Have the winch serviced by a qualified repair person California Health amp Safety Code 25249 5 et seq using only identical replacement parts This will ensure that the safety of the winch is maintained A SAVE THESE INSTRUCTIONS BADLAND fii WINCHES Item 61256 For technical questions please call 1 888 866 5797 Page 7 Installation and Setup Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Mounting the Winch 1 The mounting plate must be rated to at least the winch s capacity 2 Align the winch perpendicular to center line of
18. r 1 SealKit_ o 1 Pendant Controller 1 Clevis Hook 1 Socket Screw MOx12 2 Left Pivot 1 Scroll Wheel f 1 Roller Shaft l i 9 jRightPivt J 1 SS Se 2 4 3 3 33 3 35 36 37 38 3 40 Right Bracket 41 Tension Spring Rear Tie Bar 43 Left Bracket 44 Washer N Page 15 MAINTENANCE Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us
19. rlead the angle should be as close to straight as possible 0 m gt 2 aN FIGURE B ROLLER FAIRLEAD MAXIMUM WINCHING ANGLES 45 FIGURE C PULLEY ANCHORING 17 WARNING Stop the winch and release tension on the wire rope before moving the rag or carpet placed on it 18 Do not continue use of the winch until the battery is completely run down 19 You may wish to keep the engine running while using this winch to continually recharge the battery However exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area CAUTION Do not use the winch in a constant duty application it is designed for INTERMITTENT USE ONLY Keep the duration of the pulling job as short as possible If the motor becomes very hot to the touch stop and let it cool down for several minutes Do not pull for more than one minute at or near the rated load Do not maintain power to the Winch if the motor stalls Double Line Rigging will help prevent overloading and should be used whenever practical see Double Line Rigging on page 11 20 When finished pulling the load reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope Page 12 For technical questions please call 1 888 866 5797 Item 61256 Duty Cycle Duration of Use Avoid damage t
20. s through hook Fingers may be caught and get pulled into fairlead or drum Grade 8 Pull hook using strap only aud A fastener strength rating Symbol VDC CCA fn xw LI Item 61256 For technical questions please call 1 888 866 5797 Page 3 o gt Tl m lt IMPORTANT SAFETY INFORMATION WARNING Read all instructions Failure to follow all instructions listed on pages 4 to 7 may result in fire serious injury and or DEATH The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Installation Precautions Page 4 Do not wear loose clothing or jewelry 7 Ventilate area well before and while working as they can be caught in moving parts on battery Explosive invisible hydrogen gas Non skid footwear is recommended can accumulate and then explode when ignited Wear restrictive hair covering to contain long hair by a spark from the battery connection Wear ANSI approved safety goggles and 8 Only connect to a clean corrosion free battery heavy duty leather work gloves during installation 9 Do not lean over or come in contact with Before installation confirm that area is clear battery while making connections of fuel lines brake lines electrical wires gas tanks or any o
21. ther component which 10 Remove all metal jewelry before could be damaged during drilling working near battery Mounting location and hardware 11 Connect red wire to positive battery terminal must support winch and load and black wire to negative battery terminal Use supplied power cords and wire rope listed 12 Insulate all exposed wiring and in manual only Do not use thinner longer terminals after installation Cables or link cables together 13 Install winch and fairlead in underwind Do not route electrical cables near sharp edges or parts that will move or become hot For technical questions please call 1 888 866 5797 orientation so that the wire rope enters and exits the winch at the bottom of the drum Item 61256 Operation Precautions eoo eee Do not exceed load capacity Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure 2 Do not maintain power to the winch if the motor stalls Verify load is within rated capacity for the wire rope layer see Winch Specifications on page 2 Make sure the battery is fully charged Use double line rigging whenever possible see Double Line Rigging on page 11 3 Wear ANSI approved safety goggles and heavy duty leather work gloves during operation 4 Donot disengage clutch under load Engage clutch before starting 5 Keep clear of fairlead when operating Do not try to guide wire rope 6 Do not place finger s
22. with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state BADLAND WINCHES 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
23. y it needs to be immediately disassembled cleaned dried and re lubricated by a qualified technician to prevent permanent damage from corrosion Only winch with the winching vehicle s transmission in neutral Winching with a vehicle s transmission in gear or park may damage the transmission A vehicle s transmission is not designed to handle that type of load For technical questions please call 1 888 866 5797 30 Do not operate the winch at extreme angles Do not exceed the angles shown in Figure B for a roller fairlead For a hawse fairlead the angle should be as close to straight as possible 15 Q 45 45 Figure B Roller fairlead Maximum Winching Angles 31 If the object to be pulled must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in Figure C to keep the Wire Rope pull straight Figure C Pulley anchoring 32 Broken strands of wire rope will be sharp Wear heavy duty work gloves when handling the wire rope Do not slide wire rope through hands even with gloves on 33 Winch motor will be hot during and after use Keep clear 34 Do not power the hook all the way into the fairlead or winch 35 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or
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