Harbor Freight Tools 120 Volt Portable Utility Pump 1500 GPH Product manual
Contents
1. position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures This pump operates immediately when plugged in Do not plug in this pump when dry Always prime pump before plugging in Work Piece and Work Area Set Up i SKU 65836 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to al low free movement while working There must not be hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working Protect yourself and others from risk of electrical shock Always wear insulated boots and gloves Stay out of water or wet surfaces Protect the pump and its power cord from mois ture For technical questions please call 1 800 444 3353 Never operate this tool in explosive atmospheres General Operating Instructions Attach inlet and outlet hoses not included to pump Standard garden hoses will work Attach accessory Basket Filter to inlet end of inlet hose Place basket filter end of inlet hose in water to be pumped Rout outlet hose so that pumped wa ter will run off appropriately Remove2. Fitting Priming Plug Pump Gasket Impeller Pump Impeller Fitting Pump Seal Gasket Pump Back Wall Bearing 600 Armature Bearing 608 Screw m 4 x 60 Description Qty Rubber Foot 3 Pump Facing J1 Hose Fitting J gt PrimingPlug a Pump Gasket J1 impeller Lt Pump Impeller Fitting 1 Pump SealGasket_ 1 Pump Back wal 1 Bearing600 1 Armature a Bearing608 __ J1 Screwm4x6o 2 Stator o da K op ied gt O Record Product s Serial Number Here PARTS LIST Description Pump Housing Carbon Brush Cap Carbon Brush Carbon Brush Holder Screw x a u oJoiNI oJA N Spring Washer m6 Screw m6 x 20 Power Cord Grounding Screw Cable Clamp Cable Box Screw m4 x 10 Cable Clip Basket Filter not shown 7 8 Description Qty Pump Housing 1 Carbon Brush Cap _ _ 2 Carbon Brush Carbon Brush Holder _ _ 2 Screw S d2 Spring Washerm6 4 21_ Screwmex20 6 Power Cord Ja Grounding Screw 1 Cable Clamp 1 Cable Box a Screwm4x10 a2 Cable Cip tC Basket Filter notshown 1 NININININININ OIN AJOJN Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 65836 For technical questions please call 1 800 444 3353 Page 11 ASSEMBLY DIAGRAM SKU 658
3. avoided could result in outlet Never modify the plug in minor or moderate injury any way Do not use any adapter SKU 65836 For technical questions please call 1 800 444 3353 Page 2 SKU 65836 plugs with grounded power tools Unmodified plugs and matching out lets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool out doors use an extension cord suit able for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCl protected supply Use of a GFCI reduces the risk of electric shock Personal safety a Stay alert watch what you are do ing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in
4. extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD NAMEPLATE LENGTH AMPERES at full load af foa sja fat a O NM ARI OQ a ee eo NTMI RIO Based on limiting the line TABLE A voltage drop to five volts at 150 of the rated amperes Symbology o Double Insulated e Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current ae Revolutions per Minute SKU 65836 For technical questions please call 1 800 444 3353 Page 7 SPECIFICATIONS Electrical Requirements 115 V 60Hz 8 4A Pumping Capacity 1500 GPH Max 1x115 TPI MEE S UET aize Standard Hose Size Pump Lift Capacity 120 Feet UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible List of contents Description Portable Utility Pump Basket Filter INSTRUCTIONS FOR PUTTING INTO USE Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product SERIOUS INJ SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn th
5. power at outlet Cord not connected Worn out or damaged Carbon Brushes Pump operates but does not pump water Pump is not primed 2 Basket Filter is clogged Impeller is worn out or jammed All water has been pumped out 1 Check power at outlet Check that cord is plugged in Replace Carbon Brushes Prime pump see instructions page 9 Check and clean basket filter Turn off pump and complete mop up by hand Repair or replace Impeller as needed l Follow all safety precautions whenever diagnosing or servicing the am tool Disconnect power supply before service PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Description Rubber Foot Pump Facing Hose
6. 36 For technical questions please call 1 800 444 3353 Page 12
7. Priming Plug 4 by turn ing counterclockwise Fill pump with clean water Replace Priming Plug by turning clockwise Plug in Power Cord 22 Pump will operate immediately It will take a few minutes for pump to prime and remove air from inlet hose Water will then flow through the hoses and pump Do not allow the Basket Filter to be come clogged Check it periodically to be sure that clear water can enter the inlet hose Do not allow the pump to run dry Running dry the pump will overheat and impeller and seals will be dam aged To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool in doors out of children s reach Page 9 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician SERIOUS INJURY FROM ACCIDENTAL OPERATION Unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wir ing and any other condition that may affect its safe opera
8. d PACIFIC HYDROSTAR PORTABLE UTILITY PUMP WI 65836 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Mebi NOTICE is used to address practices Keep this manual for the safety warn not related to personal injury ings and precautions assembly operat ing inspection maintenance and cleaning CAUTION without procedures Write the product s serial CAUTION the safety alert number in the back of the manual near the symbol is used to address assembly diagram or month and year of practices not related to purchase if product has no number Keep personal injury this manual and the receipt in a safe and dry place for future reference General Power To
9. d Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq WARNING The brass components of this product contain lead a chemi cal known to the State of California to cause birth defects or other repro ductive harm California Health amp Safety code 25249 5 et seq The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS GROUNDING ELECTRIC SH ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualifi
10. e National Electri cal Code See Outlets for 2 Prong Plug D For technical questions please call 1 800 444 3353 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using exten sion cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and pos sible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one exten sion cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure the extension cord is prop erly wired and in good electrical con Page 6 dition Always replace a damaged
11. e Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool SKU 65836 Note For additional information regarding w the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Inlet and outlet hoses not included must be attached to pump prior to use Attach inlet and outlet hoses to Hose Fittings 3 on Pup Facing 2 Stan dard garden hose fitting will work Attach the Accessory Basket Filter included with the Pump to the inlet end of the inlet hose The strainer will prevent foreign material from entering the pump and damaging or jamming it Mounting Pump should be firmly mounted on a stabile base prior to use The pump and its electrical connec tions should be mounted so that they remain dry Water may damage the pump if it enters any electrical com ponent Functions This pump is useful for pumping clean water Do not use for dirty wa ter containing large particulates OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT For technical questions please call 1 800 444 3353 SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Page 8 Tool Set Up SERIOUS INJ SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF
12. ed electrician Grounded Tools Tools with Three Prong Plugs XLE SD 3 Prong Plug and Outlet Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk For technical questions please call 1 800 444 3353 Page 5 SKU 65836 of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire in side the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Prong Plugs 8 Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Labora tories Inc the Canadian Standard Association and th
13. ion Eye protection must be ANSI approved and breath ing protection must be NIOSH ap Page 3 4 SKU 65836 proved for the specific hazards in the work area Power tool use and care a Do not force the power tool Use the correct power tool for your ap plication The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con trolled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments chang ing accessories or storing power tools Such preventive safety mea sures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper ate the power tool Power tools are dangerous in the hands of untrained users D Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If dam aged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 7h Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to cont
14. ol Safety Warnings IMPORTANT SAFETY f WARNING Read all safety warnings and instructions INFORMATION __ Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference This is the safety alert The term power tool in the symbol It is used to alert warnings refers to your mains In this manual on the labeling and all other information provid ed with this product you to potential personal operated corded power tool or injury hazards Obey all battery operated cordless power safety messages that tool follow this symbol to avoid possible injury or death 1 Work area safety a Keep work area clean and well lit T DANGER indicates Cluttered or dark areas invite acci 44 DANGER a hazardous dents situation which if not b Do not operate power tools in avoided will result in death or explosive atmospheres such as in serious injury the presence of flammable liquids gases or dust Power tools create AWARNING kai sparks which may ignite the dust or fumes hazardous situation which if 4 not avoided could result in c Keep children and bystanders death or serious injury away while operating a power tool Distractions can cause you to lose CAUTION used control ACAUTION with the safety alert symbol indicates a 2 Electrical safety hazardous situation which if a Power tool plugs must match the not
15. rol For technical questions please call 1 800 444 3353 g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations differ ent from those intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Portable Pump Safety Warnings Le Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leav ing This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on Page 4 SKU 65836 e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounde
16. serious personal injury b Use personal protective equip ment Always wear eye protection For technical questions please call 1 800 444 3353 Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropri ate conditions will reduce personal injuries 9 Prevent unintentional starting Ensure the switch is in the off po sition before connecting to power source and or battery pack pick ing up or carrying the tool Carry ing power tools with your finger on the switch or energizing power tools that have the switch on invites acci dents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the con nection of dust extraction and col lection facilities ensure these are connected and properly used Use of these devices can reduce dust re lated hazards h Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protect
17. tion 2 AFTER USE clean external surfaces of the tool with clean cloth 3 CARBON BRUSH MAINTENANCE The carbon brushes may require maintenance when the motor perfor mance of the tool decreases or stops working completely To maintain the brushes Remove the brush cap on each side of the motor housing Remove the carbon brushes from the housing Keep track of which orientation the old carbon brush es were in to prevent needless wear if they will be reinstalled If either carbon brush is worn down by more than 1 2 replace both car bon brushes To clean old carbon brushes before reusing them rub the contact areas with a pencil eraser Reinsert the old carbon brushes in the same orientation to reduce wear When installing the carbon brushes make sure the carbon portions of the carbon brushes contact the motor armature and that the springs face away from the motor Also make sure the springs operate freely Replace the brush caps Do not overtighten Carbon Brush Holder Carbon Brush Carbon Brush Cap Note New carbon brushes tend to spark when first used until they wear and conform to the motor s armature AWARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician SKU 65836 For technical questions please call 1 800 444 3353 Page 10 Troubleshooting Possible Causes Likely Solutions Tool will not start No
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