Harbor Freight Tools 12 ton Air/Hydraulic Bottle Jack Product manual
Contents
1. jeuoNndo 1e uq afl Joj dnoo seseeJou 1epee EB esespupueuopeuuooxombsepmoud 3 uoneougn 00 J04 jeuondo KB poroemssedaesniv O 3oenbeu O JO 00 uopesuepuoo pue up ______________ oropmespeuuoD 80H JIV V uondio soeg 5100 61001 V dnyes Ajddng ejqeyiog g ainbi4 SETUP Item 61382 For technical questions please call 1 888 866 5797 Page 6 100 Bulun eui 104 jeuondo eAjeA Bunsn py soaidyiom JodeA jeuondo N seseeJou jeuondo Jepee aseo pue xombsepmoid Dndpuejsdnoo 1 uoneouqn 00 104 Jeuondo Jojeouqn pooremssedaessnipv O Joembeu r JO 00 pue ulpsjue eJd _______________ joo Oe asn urod oj sBuug z usssuegemspuuepo ej ea a Saul sajnquisiq ay uey 3 uononpai uo2. Jack fully lowered remove the Fill Screw b Tip the Jack over to allow the old hydraulic fluid to drain out completely Dispose of the old hydraulic fluid in accordance with local regulations c With the Jack upright completely fill the Reservoir with high grade hydraulic fluid until the oil is 1 4 below the top of the Fill Port d Place the slotted end of the Jack Handle over the Release Valve then turn counterclockwise to open the Release Valve e Pump the Handle quickly several times to purge air from the system f Recheck fluid level and re fill as needed g Thoroughly bleed jack after changing fluid according to Bleeding Instructions on page 55 Item 61382 Troubleshooting AWARNING TO PREVENT SERIOUS INJURY AND DEATH Use caution when troubleshooting a malfunctioning Jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the Jack before use After the Jack is repaired Test it carefully without a load by raising and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE ADAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS Handle moves up when jack is under Jack will Saddle not lift at will not its weight lift all the capacity PROBABLE SOLUTION Make certain that the jack is not supportin
3. can be closed quickly Note If an automatic oiler system is not used add a few drops of Pneumatic Tool Oil to the airline connection before operation Add a few more drops after each hour of continual use 2 Attach an air hose not included to the compressor s air outlet Connect the air hose to the Jack s Air Inlet Other components such as a connector and quick coupler will make operation more efficient but are not mandatory AAWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Do not install a female quick coupler on the tool Such a coupler contains an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected Note Air flow and therefore tool performance can be hindered by undersized air supply components The air hose must be long enough to reach the work area with enough extra length to allow free movement while working TO PREVENT SERIOUS INJURY FROM EXPLOSION Use only clean dry regulated compressed air to power this tool Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool 5 Check fluid level and if necessary top off with hydraulic fluid 6 Close the Release Valve by turning it clockwise then replace Fill Plug IMPORTANT After bleeding the Jack test the Jack for proper operation prior to its actual use 7 If after bleeding the Jack does not appear to be
4. sufficient airflow then a larger tool may be required 5 Manual Operation a Place the Jack Handle into the Fulcrum b Pump the Jack Handle until the Saddle has nearly reached the vehicle lifting point c Position the Jack at 90 to the vehicle s lifting point to ensure the Saddle and vehicle lifting point are in alignment If not reposition the Jack before lifting d Continue to pump the Jack Handle until the vehicle is raised 6 Set properly rated jack stands not included to the same minimum practical height according to the manufacturer s instructions making sure they lock securely into position 7 Position the jack stand saddles under the vehicle manufacturer s recommended support points WARNING Ensure that the vehicle support points are fully seated in the saddles of both jack stands Use a matched pair of jack stands per vehicle to support one end only 8 Place the slotted end of the Jack Handle over the Release Valve and slowly turn the Release Valve counterclockwise to lower the vehicle onto the saddles of the jack stands 9 Once the vehicle is fully seated on the jack stands continue slowly lowering the Jack until it is completely lowered disconnect the air supply and store the Jack according to Maintenance Instructions on page 10 Item 61382 Lowering a Vehicle 1 Remove all tools old vehicle parts 4 Manual Operation etc from under the vehicle a Place the Jack Handle into the F
5. working properly do not use it until repaired by a qualified service technician 3 Turn the tool s throttle or switch to the off position refer to Operation section for description of controls 4 Close the in line shutoff valve between the compressor and the tool 5 Turn on the air compressor according to the manufacturer s directions and allow it to build up pressure until it cycles off 6 Adjust the air compressor s output regulator so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Adjust the pressure gradually while checking the air output gauge to set the right pressure range 7 Inspect the air connections for leaks Repair any leaks found 8 If the tool will not be used at this time turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position to prevent accidental operation Note Residual air pressure should not be present after the tool is disconnected from the air supply However it is a good safety measure to attempt to discharge the tool in a safe fashion after disconnecting to ensure that the tool is disconnected and unpowered Item 61382 For technical questions please call 1 888 866 5797 Page 5 100 eui 404 jeuondo Bunsn py H eoeidxJoM JOdeA
6. HERETO PITTSBURGH gt 2 m gt Z O m Page 12 For technical questions please call 1 888 866 5797 Item 61382 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PITTSBURGH MAINTENANCE Item 61382 For technical questions please call 1 888 866 5797 Page 13 gt Z m gt Z O m Page 14 Part Description ____ 6 2 0 0 1 O Ring 4Z 1 Reservoir For technical questions please call 1 888 866 5797 Parts List and Diagram Parts List Description Qty Lock Washer Item 61382 Assembly Diagram MAINTENANCE Item 61382 For technical questions please call 1 888 866 5797 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation
7. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference P T TTSB UR G H ITEM 61382 12 Ton Air Hydraulic Bottle Jack Specifications Weight Capacity 10 1 8 19 7 8 with screw cap extended 120 PSI Height Range 3 Maximum Air Pressure Air Inlet 1 4 18 NPT Meets 2009 ANSI ASME PALD standards Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Because of SAVE THIS MANUAL continuing improvements actual product may differ slightly from the product described herein Tools
8. g a load while attempting a solution Valves may be blocked and may not close fully To flush the valves Lower the Saddle and securely close the Release Valve Manually lift the Saddle several inches Open the Release Valve and force the Saddle down as quickly as possible Jack may be low on fluid Check the fluid level and refill if needed Jack may require bleeding see Bleeding Instructions on page 5 Unit may have too much hydraulic fluid inside check fluid level and adjust if needed A Follow all safety precautions whenever diagnosing or servicing the Jack PITTSBURGH MAINTENANCE Item 61382 For technical questions please call 1 888 866 5797 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS T
9. lease Valve Turn the Release Valve completely counterclockwise to lower the Jack Then turn the Release Valve completely clockwise to close the Release Valve 2 Carefully position the Saddle under the vehicle manufacturer s recommended lifting point See vehicle manufacturer s owner s manual for location of frame lifting point 3 Raise the Screw Cap Extension by turning it counterclockwise Saddle with Screw Cap Extension lt Figure D 4 Pneumatic Operation a Connect the 5 air hose to the Air Inlet b Release the Air Lever Lock then depress the Air Lever until the Saddle has nearly reached the vehicle lifting point c Position the Jack at 90 to the vehicle s lifting point to ensure the Saddle and vehicle lifting point are in alignment If not reposition the Jack before lifting d Continue to depress the Air Lever Once the vehicle is raised place the Air Lever Lock in its locked position Page 8 For technical questions please call 1 888 866 5797 Note If the tool requires more force to accomplish the task verify that the tool receives sufficient unobstructed airflow CFM and increase the pressure PSI output of the regulator up to the maximum air pressure rating of this tool CAUTION TO PREVENT INJURY FROM TOOL OR ACCESSORY FAILURE Do not exceed the tool s maximum air pressure rating If the tool still does not have sufficient force at maximum pressure and
10. mponents and Controls 111174 Pepe dy S Carrying _ Handle 1 7 t 1 res en Release F Jack Valve Handle ___ Air Lever Air Lever _ Air Lock __ e Ml mie inlet Figure A 4 For technical questions please call 1 888 866 5797 Item 61382 Bleeding Instructions Before each use or if Jack performance decreases check for excessive air and proper hydraulic fluid level in Jack If Jack appears not to be working properly it may be necessary to purge its hydraulic system of excessive air as follows 1 Assemble the Jack Handle by pushing the two sections together 2 Remove Fill Plug Fill with hydraulic fluid sold separately to full level if necessary 3 Place the slotted end of the Jack Handle over the Release Valve then turn counterclockwise to open the Release Valve 4 Insert the Jack Handle into the Fulcrum apply downward pressure to the Saddle then pump the Jack Handle quickly several times Air Supply AWARNING 1 Incorporate a filter regulator with pressure gauge oiler in line shutoff valve and quick coupler for best service as shown on Figure B Portable Air Supply Setup on page 6 and Figure C Stationary Air Supply Setup on page 7 An in line shutoff ball valve is an important safety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it
11. neJqiA JO4 uonejosi josuonoessejelos 1 weeg 2 ace duriosse luco esemoss a UONONPel pue esiou JO4 sped uoneA v uondio sog H 5100 pajeouqn uoN 8 4 areae areae 34 9 H M LL edo s boa dn s Ajddns sry Aseuoneys 5 eunDiJ For technical questions please call 1 888 866 5797 Page 7 Item 61382 m 5 Operating Instructions A AWARNING Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Park vehicle on a flat level solid surface safely away from oncoming traffic Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in its lowest gear if manual Set the vehicle s emergency brake Then chock the wheels that are not being lifted Raising a Vehicle 1 Place the slotted end of the Jack Handle over the Re
12. normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
13. of exceeding 200 psi Over pressurizing the tool may cause bursting abnormal operation breakage of the tool or serious injury to persons Use only clean dry regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range Symbol Definitions Symbol Property or statement PSI Pounds per square inch of pressure Cubic Feet per Minute flow Cubic Feet per Minute flow SCFM at standard conditions National pipe thread tapered 2 Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons SAFETY Property or statement WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNING marking concerning Risk of Explosion A SAVE THESE INSTRUCTIONS PITTSBURGH Item 61382 For technical questions please call 1 888 866 5797 Page 3 Initial Tool Set Up Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product Co
14. r occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 Page 10 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware or housing misalignment or binding of moving parts damaged air hose cracked or broken parts and any other condition that may affect its safe operation BEFORE EACH USE thoroughly test the Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding Instructions on page 5 DAILY Air Supply Maintenance Every day maintain the air supply according to the component manufacturers instructions Drain the moisture filter regularly Performing routine air supply maintenance will allow the tool to operate more safely and will also reduce wear on the tool AFTER USE clean external surfaces of the Jack with a clean moist cloth and a mild detergent Do not use solvents WHEN STORING turn Release Valve counterclockwise to its open position Store the Jack and its accessories in a clean dry safe location out of reach of children and other unauthorized people For technical questions please call 1 888 866 5797 6 ONCE OR TWICE A MONTH lubricate the air motor with good quality hydraulic fluid Add oil through the air valve while holding down the lever PERIODICALLY check the condition of the hydraulic fluid Change the hydraulic fluid as needed a With the
15. required for assembly and service may not be included o gt m lt Table of Contents SAE n A re E tee tabs 2 Maihtenallce Pose br ecce 10 Setup cei obice e Ue A 4 Parts List and Diagram 14 Operation E 8 let odas 16 PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury DANGER AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury ACAUTION NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS 1 Study understand and follow all instructions 14 Apply parking brake and chock before operating this device tires before lifting vehicle Do not exceed rated capacity 15 Lift vehicle only at manufacturer Use only on hard level surfaces recommended locations 16 Inspect before every use do not use Lifting device only Immediately after lifting if parts damaged support the vehicle with appropriate means Do not move or dolly the vehicle
16. ulcrum 2 Tum the Release Valve completely clockwise b Pump Jack Handle to raise the vehicle slightly to ensure the Release Valve is closed above the saddles of the jack stands Then remove the jack stands from under the vehicle 3 Pneumatic Operation 5 Place the slotted end of the Jack Handle over the Release Valve and slowly turn the Release Valve counterclockwise to lower the vehicle completely a Release the Air Lever Lock and depress the Air Lever to raise the vehicle slightly above the saddles of the jack stands b Place the Air Lever Lock in its locked 6 Disconnect the air supply and store the Jack position Then remove the jack according to Maintenance Instructions on page 10 stands from under the vehicle Z lt nc Lu ou PITTSBURGH Item 61382 For technical questions please call 1 888 866 5797 Page 9 gt 2 m gt Z O m Maintenance Instructions A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn off the tool detach the air supply safely discharge any residual air pressure in the tool and release the throttle and or turn the switch to its off position before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Procedures not specifically explained in this manual must be performed only by a qualified technician Do not use damaged equipment If abnormal noise vibration or leaking ai
17. while on the jack 17 Do not use for aircraft purposes 18 The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur 6 Failure to heed these markings may result in personal injury and or property damage 7 Lift only areas of the vehicle as specified by the vehicle manufacturer No alterations shall be made to this product Never work on under or around a load supported only by this device 10 Do not adjust safety valve 11 Wear ANSI approved safety goggles and heavy duty work gloves during use 12 Keep clear of load while lifting and lowering 13 Lower load slowly Page 2 19 The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator The brass components of this product contain lead a chemical known to the State of California to cause cancer birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq IMPORTANT Before first use Check hydraulic fluid level and fill to 1 4 below the fill port as needed Thoroughly test the Jack for proper operation If it does not work properly bleed air from its hydraulic system as stated in Bleeding Instructions on page 5 For technical questions please call 1 888 866 5797 Item 61382 Air Source 1 Never connect to an air source that is capable
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