Harbor Freight Tools 1100 lb. High Lift Transmission Jack Product manual
Contents
1. Fasten together using Spring Washer 45 and Nut 44 A 3 assemble top unit remove Retaining Ring 74 from Front Shaft 73 and insert Front Shaft through Saddle Plate 72 Replace Retaining Ring locking Front Shaft in Saddle Plate 4 Remove Pin 84 and Nut 83 from Screw Rod 77 Slide off Washer 82 and Bearings 78 NOTE When replacing Bearings do not insert them upside down The Slide Saddle Base onto top of Cylinder Head 3 Attach using the Screw 86 OPERATING INSTRUCTIONS Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired grooved faces should be towards the Tool Set Up E TO PREVENT AWARNING 5 Thread Screw Rod through Screw Rod Shaft 80 Slide one Bearing onto Screw Rod and insert Screw Rod through Rear Pivot Pin 81 Fasten in place using Bearing 78 Washer 82 Nut 83 and Pin 84 6 Fasten the Angle Brackets 68 to top of Saddle Plate using Bolts 69 Nuts 66 and Washers 67 7 Attach Corner Plates 64 to Angle Brackets using Bolts 69 Washers 67 and Nuts 66 NOTE Do not tighten completely in case you need to adjust spacing 8 Attach Bar 61 to one Corner Plate using Washer 62 and Nut 65 Attach end2. check fluid level and adjust if needed For technical questions please call 1 800 444 3353 Page 9 SKU 33615 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST MAIN BODY Description Qty Part Description Q ty i i 36 Retaining Ring 12 i i i Spring Washer 10 O Ring 45 x 3 1 Shipping Plug Record Product s Serial Number Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 800 444 3353 SKU 33615 ASSEMBLY DIAGRAM MAIN BODY SKU 33615 For te
3. link of Chain 71 to opposite Corner Plate using Bolt 70 SERIOUS INJURY FROM ACCIDENTAL OPERATION Remove load and lower Transmission Jack before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY Do not adjust or tamper with any control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards General Operating Instructions Page 6 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury and Washer 62 For technical questions please call 1 800 444 3353 SKU 33615 SKU 33615 Prior to initial use jack up the Saddle and using the Release Knob 9 attempt to lower it Doing so will familiarize the use with the control functions and Jack if needed Once the vehicle is safely and properly secured on an in floor jack not included position the Transmission Jack underneath your vehicle Pump the Pedal 38 to raise the Jack to contact and bear transmission weight After making contact with the transmission make sure it is centered within the two brackets on the Saddle Plate 72 Use Adjustment Knob 75 to position Saddle Base 85 After contact lift the Jack another inch to transfer the weight of the transmission from the vehicle chassis to the Transmission Jack Unscrew transmission W
4. tool Do not use the tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the tool increases the risk of injury to persons Dress properly Do not wear loose clothing or jewelry Contain long hair Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair increases the risk of injury to persons as a result of being caught in moving parts Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy duty work gloves during use Always wear eye protection Wear ANSI approved safety goggles Tool use and care Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed Disconnect the tool from the air source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool unintentionally Turn off and detach the air supply safely discharge any residual air pressure and release the throttle and or turn the switch to its off position before leaving the work area Store the tool when it is idle out of reach of children and other
5. CHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 33615 For technical questions please call 1 800 444 3353 Page 13
6. Central Hydraulics 1100 LB HIGH LIFT TRANSMISSION JACK SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible i
7. NSPECTION MAINTENANCE AND CLEANING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 Before each use inspect the general condition of the Transmission Jack Check for oil leaks jack operation loose components free rotation and pivoting of saddle adjustment components If a problem occurs have the problem corrected before further use Do not use damaged equipment 2 Before each use thoroughly test the Transmission Jack for proper operation prior to its actual use If the Jack appears not to be working properly follow Bleeding instructions on page 7 3 Change the hydraulic oil at least once every three years a With the Jack fully lowered remove the Air Vent Valve at the top edge of the Cylinder Barrel 17 b Tip the Jack to allow the old hydraulic oil to drain out of the Housing completely and dispose of the old hydraulic oil in accordance with local regulations Page 8 For technical questions please call 1 800 444 3353 c With the Jack upright completely fill the Housing with a fresh hydraulic Jack oil not included until the oil just begins to run out of the Oil Fill Hole d Perform bleeding procedures under Bleeding Instructions Clean with a clean c
8. area of the castor wheelbase Always use the Chain 71 to secure the load If extra support is required safety straps not included can also be used to secure the workpiece If you are working and the load becomes off balance and or the jack begins to tip over DO NOT ATTEMPT TO CATCH OR LIFT THE LOAD WHEN FALLING SERIOUS PERSONAL INJURY CAN RESULT Page 4 For technical questions please call 1 800 444 3353 SKU 33615 In this event clear the area as quickly and safely as possible in order to avoid injury from the falling load including getting hit with flying fragments 7 Ifin doubt about the safety of your project we advise you to have the work done by a professional familiar with applicable safety practices 8 Use only on a hard level and flat surface capable of bearing the combined weight of the Transmission Jack the load being lifted the operator and any tools being used 9 The Legs 43 are on Casters 48 Make sure the casters are blocked before use 10 The Transmission Jack is not designed to lift or lower a vehicle Suspend the vehicle with an in floor hydraulic jack not included 11 The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 12 Obey the manual for the a
9. chnical questions please call 1 800 444 3353 Page 11 PARTS LIST AND DIAGRAM UPPER UNIT Part Description Q ty Part _ Description _ Q ty 60 jTensionScrew 1 Retaining Ring 16 Retaining Ring 30 66 NutM10 80 Screw Rod Shaft 1 68 Angle Bracket 69 Bolt MI0Ox 15x25 Bracket Saddle Plate 86 Screw 1 25 x 10 Front Pivot Pin Page 12 For technical questions please call 1 800 444 3353 SKU 33615 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MER
10. ed NPS National pipe thread straight WARNING marking concerning Risk of Eye Injury Wear ANSI approved eye protection WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Respiratory Injury Wear NIOSH approved dust mask respirator WARNING marking concerning Risk of Explosion Specific Safety Instructions 1 Do not exceed 1100 Ib weight capacity evenly distributed Be aware of dynamic loading Sudden load movement may briefly create excess load causing product failure Exceeding the maximum capacity for this product is dangerous and can lead to serious injury or property damage Do not suspend load for more than 30 minutes at a time Always evaluate your task before using this jack This jack is designed to support a transmission or a differential as individual components Use as intended only Do not use for aircraft purposes Assemblies such as differential with axle or transmission with bell housing can be bulky and difficult to balance on the Saddle Plate 72 Wear appropriate safety gear including heavy duty work gloves and ANSI approved safety goggles during use Lifting or supporting such assemblies even within weight limit can create an off balance situation causing Jack to tip over and MAY lead to serious personal injury or property damage The load should be evenly distributed on the jack and should not extend beyond the
11. ir compressor used to power this tool 13 Install an in line shutoff valve to allow immediate control over the air supply in an emergency even if a hose is ruptured SAVE THESE INSTRUCTIONS SKU 33615 For technical questions please call 1 800 444 3353 FUNCTIONAL DESCRIPTION Specifications Weight Capacity 1100 Ib Lift Range 44 3 4 70 3 4 Saddle Tilt 30 Safety Chain 4 L x 3 16 Diameter INITIAL TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible NOTE After unpacking remove the Shipping Plug 14 from the side of the Oil Reservoir 17 and replace it with the Air Vent Valve 15 ASSEMBLY 1 assemble the bottom of the unit line up the holes on the Pump Base 42 with the holes on each Leg Assembly 43 Fasten the Leg to Pump Base using the Spring Washers 46 and Bolts 47 Repeat Page 5 on the other side See Assembly 9 Diagram on back of manual for reference 2 Slide each Caster 48 up into a Leg
12. ith assistance remove transmission bolts freeing it from the vehicle Making sure there is nothing to restrict the movement of the transmission Back off transmission to free from engine Check the Saddle make sure it is securely holding the transmission and not showing any signs of stress Carefully lower it by turning the Release Knob 9 Again check the Saddle Plate making sure it is securely holding the transmission and not showing any signs of stress 10 Secure the Chain 71 tightly over the transmission and safely move the Transmission Jack 11 After removal lower the Jack to the lowest possible point Warning The Jack is designed to lift loads only for short periods of time Do not use to suspend a load for more than 30 minutes at a time 12 Tore mount the transmission reverse this procedure Bleeding Instructions If the Transmission Jack is not working properly it may be due to trapped air in the hydraulic system and would require bleeding as described below 1 Unscrew the Air Vent Valve 15 on the back side of the Oil Reservoir 17 2 Back off the spring loaded Release Knob 9 3 Allow Saddle to retract fully Pump the Pump Pedal 38 at least ten times to bleed all air from the system Top off with clean hydraulic fluid 5 Replace and tighten the Air Vent Valve 6 Close the release valve and test the unit For technical questions please call 1 800 444 3353 Page 7 I
13. loth with a detergent or mild solvent Then store the Jack in a safe dry location out of reach of children and other non authorized people SKU 33615 Troubleshootin TO PREVENT SERIOUS INJURY AWARNING Use caution when troubleshooting a malfunctioning jack Stay well clear of the supported load Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the jack before use After the jack is repaired Test it carefully without a load by raising it and lowering it fully checking for proper operation BEFORE RETURNING THE JACK TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING JACK POSSIBLE SYMPTOMS PROBABLE SOLUTION Jack will not Saddle Handle moves Make certain that the jack is not supporting a lift at its weight lowers under Pump siroke addle Wili mot up when jack e leaking load while attempting a solution feels spongy lift all the way from filler plug capacity load is under load Valves may be blocked and may not close fully To flush the valves 1 Lower the Saddle and securely close the Air Vent Valve Manually lift the saddle several inches Open the Air Vent Valve and force the saddle down as quickly as possible Jack may be low on oil Check the oil level and refill if needed Jack may require bleeding see instructions on page 7 Unit may have too much hydraulic oil inside
14. njury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury WARNING AWARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used ACAUTION with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury Page 2 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions should always be followed including the following General To reduce the risks of electric shock fire and injury to persons read all the instructions before using the tool Work area a Keep the work area clean and well lighted Cluttered benches and dark areas increase the risks of electric shock fire and injury to persons b Keep bystanders children and visitors away while operating the tool Distractions are able to result in the loss of control of the tool Personal safety a Stay alert Watch what you are doing and use common sense SKU 33615 SKU 33615 when operating the
15. untrained persons A tool is dangerous in the hands of untrained users Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are identified by the manufacturer for the specific tool model Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons Service Tool service must be performed only by qualified repair personnel When servicing a tool use only identical replacement parts Use only authorized parts Use only the lubricants supplied with the tool or specified by the manufacturer For technical questions please call 1 800 444 3353 Page 3 SAVE THESE INSTRUCTIONS SYMBOLS AND SPECIFIC SAFETY INSTRUCTIONS Symbol Definitions Symbol Property or statement No load speed Revolutions or reciprocation per Jmin PSI Pounds per square inch of pressure Foot pounds of torque BPM Blows per minute Cubic Feet per Minute flow Cubic Feet per Minute flow at SCFM standard conditions NPT National pipe thread taper
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