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Harbor Freight Tools 1 in. x 5 in. Combination Belt and Disc Sander Product manual
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1. Bolt 1 Choose a level location with enough room on all sides to use the Sander The workbench or table must be able to withstand the weight of the Sander and any tools or workpieces Check that the electrical cord will be routed along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage Sander az Flat Washer m Rubber Washer Note This sander is designed to be used on lt Flat Washer horizontal surfaces only Do not mount vertically or at an angle Motor damage may result n 2 Remove the four feet from the Sander f Workbench Figure A 3 Place the Sander in position and mark the location through the four mounting holes 4 Remove the Sander and drill four 3 8 diameter holes at the markings 5 Secure in place with the hardware sold separately as shown at left Note Hardware must be strong enough to withstand the weight and pressure of the Sander Page 6 For technical questions please call 1 800 444 3353 Item 69033 Belt Setup Belt Installation Replacement 1 Loosen and remove the Table Lock Handle the Toothed Washer and remove the Belt Table from the Sander Leave the Bolt inside the Frame in place 2 Unthread the two screws holding the Lower Belt Guard in place and remove the Lower Belt Guard Belt Table Figure B Upper Belt Guard 3 Unthread and remove the Screw holding the Upper Belt Guard in Screws
2. CLEAN 7 DON T FORCE TOOL It will do the job better Cluttered areas and benches invite accidents and safer at the rate for which it was designed 4 DON T USE IN DANGEROUS ENVIRONMENT 8 USE RIGHT TOOL Don t force tool or attachment Don t use power tools in damp or wet locations to do a job for which it was not designed or expose them to rain Keep work area well lighted Page 2 For technical questions please call 1 800 444 3353 Item 69033 General Tool Safety Warnings cont Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT 9 10 11 12 Item 69033 NAMEPLATE AMPERES at full load USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table A shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses onl
3. Sander including adjusting tracking of the Sanding Belt checking that all guards are in place adjusting the Miter Guide if needed and checking that both tables are 1 16 maximum from the sanding surfaces and are squared to the sanding surface O H lt aa LLI A O 2 Check that the ON OFF Switch is off then plug the Power Cord into a 120V 60Hz grounded outlet 3 Turn the ON OFF Switch ON 4 Wait for the sanding surfaces to to full speed hy come up to Tull Spee Figure M Direction of Rotation 5 Holding the workpiece firmly on the table surface slide the workpiece into contact with the sanding surface applying light pressure against the sanding surface CAUTION Only contact the downward side of the rotating Sanding disc Bringing the workpiece in contact with the upward rotation of the disc may cause the workpiece to fly up or kickback which may result in injury 6 To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach Item 69033 For technical questions please call 1 800 444 3353 Page 11 O U m gt O Z Sanding Tips Clean the Sander and area around the Sander of dust and debris when changing grits or materials to sand WARNING Before working with a metal workpiece thoroughly clean the Sander and area around the Sander of wood or other non metal dust and debris Sparks from the metal surface could i
4. CT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description _ Part Hex Head Bolt M8x18 4 O1 Miter Guide Bar Screw Round Pin 04x20 Miter Guide 4 6 Base o 8 DrivingWheel iLS 1 9 LockingNutM10 Cid 1 8 9 0 1 2 23 24 5 26 27 O Belt Tracking Bolt M10x30 31 Dust Chute 32 3 Pointer Screw M4x10 Sanding Disc 5 Screw M5x10 Spring Washer 5 Bushing Disc Table Backing Disc Screw M4x12 Screw M5x16 Disc Guard Pointer Flat Ke Retainer Ring 10 Motor Locking Nut Toothed Washer 8 Upper Belt Guard Backstop Screw M4x12 Belt Table Alignment Screw M6x16 Belt Table Lower Belt Guard Bolt M8x25 Pulley Axle Sanding Belt 1 x 30 Side Cover Cover Knob NO O WININ NININ AJ CO 00 K A O oO 60 66 67 Q 67 1 Page 14 For technical questions please call 1 800 444 3353 Item 69033 Assembly Diagram LLI Q Z lt LLI mn Z lt Item 69033 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to a
5. ION OF FEED Feed work into the sanding surface against the direction of rotation of the sandpaper only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Page 3 o gt TI m j lt Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS 110 120 V Grounded Tools Tools with Three Prong Plugs 1 In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instruction
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference OE MACHINERY MACHINERY T x 30 Belt and 5 Disc COMBINATION SANDER Visit our website at http www harborfreight com Email our technical support at tech harborfreight com ITEM 69033 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents NCL ENAT A ET EE ET AT 2 Maintenance wo ciscscdensssctwdsrredanioneansesancianndde
7. before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq gt LLI LL lt a WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this produc
8. causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRAL CE HACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
9. eded use one with the proper diameter for its engr and load See Table A on page 3 Performance Accessory dull or damaged Replace Sanding Belt and or Sanding Disc as needed over ume or rattling wees or bearings for pale Overheating Forcing machine to work too fast Allow machine to work at its own rate Table misaligned Check and correct table alignment Accessory dull or damaged Replace Sanding Belt and or Sanding Disc as needed Blocked motor housing vents Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension cord small diameter extension cord is needed use one with the proper diameter for its length and load See Table A on page 3 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 69033 For technical questions please call 1 800 444 3353 Page 13 MAINTENANCE Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FA
10. elt Table Screw Handle The Belt Table is held in place with the Table ane EGERN Wack Lock Handle and adjusted for level with the Spring Nut wrasner Frame Set Screw at the back of the Table and Table ca N A J 1 To install the Table Lock Handle and Table i i oot a Slide the Bolt from the inside to the outside of the Frame then slide the Washer onto the Bolt end 0 b Position the Table in place then thread the y Locking Nut onto the Bolt as far as it will go A a a angle Note Hold the Table at the desired position while tightening the Locking Nut c Slide the Handle onto the Locking Nut and secure in place with the Spring and Screw Combination Square sold separately 2 To adjust the Belt Table for use a Loosen the Handle by pulling it out and repositioning it so you can slide the Belt Table forward or backward until it is 1 16 from the front of the Sanding Belt but not touching the Sanding Belt b Use a Combination square sold separately to set the table at 90 c Lock into position by tightening the Table Lock Handle Table d Turn the Set Screw until it touches lt Lock the Sander Frame Handle 3 To tilt the Belt Table for bevel sanding Loosen SS the Table Lock Handle and tilt the Belt Table Figure G Adjusting the Belt Table forward then tighten the Table Lock Handle Page 8 For technical questions please call 1 800 444 3353 Item 69033 The Backstop The Backstop suppor
11. gnite debris and cause a fire Disc Sanding Tips 1 Always use the Sander on the downward rotating half of the Sanding Disc 2 Use the Sanding Disc for sanding the ends of small and narrow workpieces and outside curved edges Belt Sanding Tips 1 Use the Belt Sanding surface to sand wood deburr metal or polish plastic or glass 2 When sanding flat surfaces keep the Backstop installed so the workpiece contacts a straight flat sanding surface 3 When sanding curved surfaces remove the Backstop or back it off so the Belt will have some give and will better contact the curved edges of the workpiece CENTRAL CS MACHINERY Contact the sanding surface with light pressure keeping aware of what part of the disc you are contacting The outer edge of the disc moves faster and removes more material than the area of the Sanding Disc closer to the center of the Disc When sharpening a metal tool a Keep the Backstop in place for a firm sanding surface b Adjust the Belt Table to the desired angle of the Tool c Hold the tool firmly on the Belt Table top and slide the tool toward the sanding surface making light contact until the bevel is sharpened Page 12 For technical questions please call 1 800 444 3353 Item 69033 Maintenance and Servicing A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrica
12. l outlet before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth OOR NATAWA 3 AMWARNING If the supply cord of this e misalignment or binding of moving parts power tool is damaged it must be replaced e cracked or broken parts only by a qualified service technician e damaged electrical wiring and e any other condition that may affect its safe operation Troubleshooting Possible Causes Likely Solutions Cord not connected 1 Check that cord is plugged in No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker Turn off tool and allow to cool Press reset button on tool tripped if equipped Internal damage or wear Carbon Have technician service tool enone or switch for ae Eliminate use of extension cord If an extension cord slowly wire size too small is ne
13. lert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 16 Industrial applications must follow OSHA guidelines 17 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 18 Avoid unintentional starting Prepare to begin work before turning on the tool Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration Such as tingling numbness and white or blue fingers seek medical advice as soon as possible 19 20 21 22 People with pacemakers should consult their physician s
14. nding surface that the operator rests the workpiece against to prevent it from being pulled by the sanding surface For safety it must be adjusted very close to the sanding surface The sanding belt is designed to rotate down towards the table while the disc rotates both up from the table and down towards the table Sand on the belt with the workpiece in front of the backstop and or table Sand only on the downward moving surface of the disc sanding on the upward moving surface may result in the workpiece being thrown up and towards the operator DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Item 69033 Sander Safety Warnings cont 10 Before working with a metal workpiece thoroughly clean the Sander and area around the Sander of wood or other non metal dust and debris Sparks from the metal surface could ignite debris and cause a fire 11 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons 12 Do not use this sander for wet lubricated sanding 13 When servicing use only identical replacement parts 14 Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area 15 Stay a
15. place Remove the Upper Belt Guard 7A 4 Unthread and remove the Knob holding the Belt Cover in place Washer Knob 5 Remove the Belt Cover by pulling up on the Belt Cover so the Flanges come out of the base of the Sander Figure C 6 Turn the Tension Knob counterclockwise to loosen the belt oe Belt Wheels J tension Pa 7 Slide the old Belt off and replace with a new Belt leet og nob Direction 8 Tighten the Tension Knob turning clockwise PUDEL 9 Replace the Guards Belt Cover and the Belt Table see page 8 Proceed to Adjusting Belt Tracking Driving Wheel Figure D Item 69033 For technical questions please call 1 800 444 3353 Page 7 Belt Setup cont Adjusting Belt Tracking 1 Remove the Guards Belt Cover and Belt Table 2 Plug the unit in and momentarily turn it on and off CAUTION Stand to the side of the belt Only turn unit on momentarily Tension Adjustment 3 Unplug the Power Cord and wait for the y Knob unit to come to a complete stop 4 Check to see if the Belt is centered on all three wheels 5 Ifthe Belt needs adjustment turn the Adjusting Adjusting Bolt Bolt counterclockwise if the belt is left of center and clockwise if the Belt is right of center Figure E Note Make the adjustments in small increments then test again 6 Repeat steps 2 5 until the belt is centered on all three wheels 7 Replace the Guards Belt Cover and Belt Table Installing Adjusting the B
16. r Guide Lock Handle Page 10 For technical questions please call 1 800 444 3353 Figure L Item 69033 Operating Instructions A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool TO PREVENT SERIOUS INJURY DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly Install Sanding Belt and Sanding Disc and adjust all tables and Guards pages 7 10 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit 3 Secure loose workpieces using a vise or clamps The work area must not allow access by children not included to prevent movement while working or pets to prevent distraction and injury a 4 There must not be objects such as utility lines 2 Route the power cord along a safe route to reach nearby that will present a hazard while working the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions 1 Setup the
17. rt 13 Specifications aoe ee ae eee ee eer ae 6 Parts List and Diagram c ccseeeeeeeees 14 SUID teste acces corer A E E 6 Warranty seeninge 16 Operation eae eee eee ee ee eee 11 V gt TI m _ lt WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting 6 MAKE WORKSHOP KID PROOF with padlocks wrenches are removed from tool before turning it on master switches or by removing starter keys 3 KEEP WORK AREA
18. s adjust the peeling it from the Disc Plate Guard so the table is 1 16 away from the Sanding Disc then tighten the Disc Guard Adjustment Bolts 3 Clean any saw dust or debris from around the Disc Plate 7 Tighten all handles and screws 4 Press anew PSA Sanding Disc onto the Disc Plate Item 69033 For technical questions please call 1 800 444 3353 Page 9 Adjusting the Disc Table Angle Combination Square sold separately Handle lt on other side Handle Figure K Adjusting the Miter Guide 1 Loosen the Knob on the Miter Guide and rotate the Gauge to the desired angle The Miter Guide can be set from 0 to 45 Functions Upper Belt Guard Sanding Belt Belt Table aN Lower Belt Guard Base ty d ep Belt Table Lock Handle Disc Table To set the Disc Sander for a 90 a Loosen the Handles on both sides of the Disc Table b Use a Combination square sold separately to set the table at 90 c Lock into position by tightening the Handles To tilt the Disc Table for bevel sanding 0 45 a Loosen the Handles on both sides of the Disc Table b Tilt the Table to the desired angle c Lock into position by tightening the Handles Tighten the Knob in place Place the Miter Guide in the groove on the Disc Table facing either direction as needed for the project Tension Knob ON OFF Switch Disc Guard Sanding Disc Disc Table Mite
19. s are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Sander Safety Warnings 1 Page 4 For Your Own Safety Read Instruction Manual Before Operating Sander Wear eye protection Support workpiece with miter gauge backstop or worktable Maintain 1 16 inch maximum clearance between table and sanding belt or disc Avoid kickback by sanding in accordance with the directional arrows The backstop is a fence near the surface that helps the operator maintain control of the workpiece and prevents the workpiece from being pulled into the machine For safety it must be adjusted very close to the sanding surface For technical questions please call 1 800 444 3353 6 Repair or replace damaged or worn cord immediately VS Grounding Pin 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet The outlet must be properly installed and grounded in accordance with all codes and ordinances Do not use an adapter to connect this tool to a different outlet The worktable is the surface mounted close to the sa
20. ssure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from
21. t but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 69033 For technical questions please call 1 800 444 3353 Page 5 Specifications Electrical Rating 120V 60Hz 2 5A Motor No Load Speed 3450 RPM Disc 5 D Belt 1 W x 30 L amp US Max Accessory Diameter Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool to its OFF position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Mounting Mounting Sander to work table sold separately
22. ts the Sanding Belt for sanding flat surfaces It is held in place on the Frame with two screws through the opening in the Belt Table To sand curved surfaces remove the Backstop or back it away from the Sanding Belt Disc Setup Disc Table Assembly Removal 1 To remove the Disc Table Assembly a Unthread and remove the Handles on both sides of the Disc Table b Lower the Table and slide it away from the Sanding Disc and remove it from the Sander Adjustment Screw for Disc Guard w l 2 To install the Disc Table Assembly a Align the pins in the Disc Table with the slots on the Disc Guard b Slide the Disc Table Pins up and in and attach in place with the Handle Assemblies 3 Check that the Disc Table is 1 16 or less from the Sanding Disc To adjust a Loosen the Adjustment Screws on the Disc Guard b Slide the Disc Guard Disc Table assembly to the desired distance from the Sanding Disc c Tighten in place Figure Dust Chute Removal 1 Unthread and remove the four Screws holding the Dust Chute in place and remove the Dust Chute Screws and Washers 2 When reinstalling the Dust Chute position the opening facing the back of the unit as shown at right Installing Sanding Disc 1 Remove the Disc Table Assembly and 5 Replace the Disc Table Assembly the Dust Chute as described above and the Dust Chute 2 Pull off the old Sanding Disc by 6 Loosen the Disc Guard adjustment bolt
23. y have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and it frees both hands to operate tool 13 14 19 16 17 18 19 20 21 For technical questions please call 1 800 444 3353 DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECT
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