Hamilton Beach SA-HB-40-DB-CERT User's Manual
Contents
1. To skip the number without changing press the left arrow button The first number stops flashing and the next number starts flashing You can only change the flashing number When you have reached the far left digit pressing the left arrow button returns you to the far right digit Continue changing numbers until you reach the desired setting Press the SET button again to enter the value Time of Regeneration The next value displayed is the Time of Regeneration which is similar to Time of Day programming It has a default setting of 2 00 a m If 2 00 a m 1s acceptable press the down arrow button 1 14 Hamilton Beach Owner s Manual If this is not acceptable press the SET button and change the numbers Press the SET button again to enter the value Water Hardness The next setting displayed is the Water Hardness in grains per gallon gpg It is recommended that a water test be performed at the time of installation This Hamilton Beach is designed to run on one water source If multiple water sources are used it will be necessary to change the water hardness settings to match the current water source The default setting is 15 grains per gallon of water hardness If this is not accurate press the SET button and enter a new value U S settings allow any value between 3 and 250 grains per gallon Metric settings allow any value between 30 and 2500 milligrams per liter Press the SET button again to2. This softener conforms to NSF ANSI 44 for the specifically claimed performance The efficiency of the softener is valid only at the stated salt dosage Manufactured By R amp M Manufacturing CAUTION Do NOT use with water that 28 South 1550 West is microbiologically unsafe or of unknown Lindon UT 84042 1617 quality without adequate disinfection 801 785 5557 before or after the system pn LBL HB 48 CERT See pages 8 through 11 for pre installation checklist installation instructions start up directions 2 Hamilton Beach Owner s Manual Table of Contents Table of Contents Introduction 225 oou y Re SER RT oe RM 4 Equipment Specifications 0 0 0 cece eee eee 4 Job Specifications Sheet 0 0 cece eee 5 Sizing Information voccm Se Wok Hew EM ee RR NORRIS TON 5 Water Conditioning ususse neeese cette eee 6 Homeowner Maintenance 0 cece eee eee 6 Manual Bypass Valve 0 eee e eect eh 8 Pre Installation Checklist 00 0 0 cece eee eee 8 Detailed Installation Instructions 9 Start Up Rinsing Procedure 2 0 cee cece eee 10 Battery Backup Feature 12 Programming the Control Valve 0 0 c eee eee eee ee 12 Level I Programming 0 cece eee eee ee eee 13 Level I Programming Parameters 0 2 00 e ee eee 13 Level II Programming lees 15 Level II Programming Parameters 000 00 eee ee 15 Lev
3. Water Softener Models SA HB 40 DB CERT SA HB 48 DB CERT MODEL SA HB 40 DB CERT Water Softener Operating Temperature 34 120 F Operating Pressure 20 60 psi 5 injector 61 120 psi 4 injector Voltage 110V 60 cycles Rated Service Flow 15 2 GPM Q 15 psi Rated Softening Capacity 14 2 3 0 5 injector Kilograins Pounds of Salt 24 7 5 37 0 15 4 injector Max Flow Rate to Drain 4 0 GPM Amount of High Capacity Resin 1 25 ft Rated Efficiency 4 720 grains 3 0 Ibs Observe all state and local plumbing codes This softener conforms to NSF ANSI 44 for the specifically claimed performance The efficiency of the softener is valid only at the stated salt dosage Manufactured By R amp M Manufacturing CAUTION Do NOT use with water that 28 South 1550 West is microbiologically unsafe or of unknown Lindon UT 84042 1617 quality without adequate disinfection 801 785 5557 before or after the system pn LBL HB 40 CERT MODEL SA HB 48 CERT Water Softener Operating Temperature 34 120 F Operating Pressure 20 60 psi 5 injector 61 120 psi 4 injector Voltage 110V 60 cycles Rated Service Flow 18 GPM 35 psi inlet Rated Softening Capacity 15 1 3 6 5 injector Kilograins Pounds of Salt 26 0 9 0 39 7 18 4 injector Max Flow Rate to Drain 3 5 GPM Amount of High Capacity Resin 1 5 ft Rated Efficiency 4 210 grains 3 6 Ibs Observe all state and local plumbing codes
4. TEE SAR tc ose rad b Ao re de ERE RT 1 2 NPT Male Water Flow Accurate over range of 5 to 23 gpm REGEM SET ZR O mti GF afin ADR Ft Q TOTAL Hae 0 sarc onpi m Figure 1 Control valve interface System Specifications Operation M 340 in ax Temperature M Flow Rate Table 1 System specifications Job Specification Sheet Sizing Information Job Specification Sheet Homeowner Dealer Date of Installation Installers Name Model Serial Water Characteristics Hardness as CaCo check one gpg or Mg L Iron ppm Water pressure psi PH Yes No Pressure regulator Other Other Other Other Sizing Information All Water is treated except Front hose bib Rear hose bib Kitchen Toilets Other Sizing formula On the average a person uses 70 gallons of water per day 20 gallons hot water and 50 gallons cold water Example Actual Usage Daily usage 70 gallons per person Daily usage 70 gallons per person Family size X 6 persons Family size X persons Total family daily usage 420 gallons Total family daily usage gallons Hardness x 20 grains per gallon Hardness X grains per gallon Total removal per day 8 400grains Total removal per day grains Hamilton Beach Owner s Manual 5 Water Conditioning Homeowner Maintenance Water Conditioning Homeowner Maintenance Glossary of Terms Manual Regeneration Hardnes
5. activate this feature see Level II Programming instructions This feature overrides the regis tered water volume and initiates a regeneration based on the days selected even if there has been 0 water usage registered This feature is sometimes used if long absences from the home occur This ensures a freshly regenerated bed of resin and minimizes the chance of resin fouling Regeneration Salt is used to regenerate the system Salt pellets are generally cleaner than extra course rock salt DO NOT use salt blocks as they may contain vitamins or other undesirable additives Add salt to the brine tank when it drops to within 12 inches of the bottom Dry Brine Tank Hamilton Beach Systems use a dry brine tank Since the system determines the amount of solution necessary to regenerate the exhausted resin water 1s sent to the brine tank as part of the regeneration sequence in an amount proportionate to the exhausted resin that needs to be regenerated Note While it is a dry brine tank you will see approximately 1 of water in the bottom of the tank during normal service This amount of water is necessary for the proper function of the brine air check assembly If water amount exceeds this level while in normal service position refer to the troubleshooting guide or contact your local authorized Hamilton Beach dealer or qualified plumbing professional Brine Tank Cleaning Insoluble materials gradually build up in the salt tank dependin
6. if it becomes necessary Pre Installation Check List The following items should be checked and verified prior to the installation of the equipment Under certain circumstances as indicated additional procedures or pieces of equipment may be recommended L1 Water Pressure Verification A minimum water pressure of 20 psi is required for normal operation Maximum water pressure is 120 psi O Electrical Requirements The system includes a 12 volt transformer to be plugged into a standard 110 volt 60 Hz current If additional cord length is required a 15 foot extension is available AVP 1000907 see pg 11 O Drain Line Connection Choose a location close to a drain to put your brine tank Avoid overhead runs in excess of 25 feet Drain line must be a minimum of 2 inside diameter 8 Hamilton Beach Owner s Manual Do not use soft vinyl tubing 3 8 or smaller tubing Do not expose tubing to freezing When barb drain fittings are used always use a hose clamp to secure the tubing to the fitting Do not connect the drain line to the overflow line on the salt storage container Installation of the drain line should be in accordance with all state and local plumbing codes O Installation Site When choosing the proper locations for the equipment consider the following factors Proximity to drain Proximity to electrical outlet Access to plumbing it is recommended that when possible both hot and cold water be treat
7. monitors itself and displays an error message if it detects something wrong When an error is detected the display shows the letters Err with a number from 1 to 4 The table below lists Err numbers a description of each error the cause of the error and the solutions See Table 9 To clear the error from the display press any button on the control If the error still exists the control will display the error message again after 30 seconds For additional troubleshooting information see the troubleshooting guide Table 10 which may help determine the problem and potentially solve the problem If consulting the troubleshooting guide fails to resolve the problem contact your authorized Hamilton Beach dealer or qualified plumbing professional If further assistance is required call 800 685 8440 Hamilton Beach Error Detection Codes Electronics failure Control settings need reprogramming closed service position Faulty motor Press any key to load default values Refer to Programming the Hamilton Beach 1100 Control Valve cam gear has been manually rotated out of The control will turn the motor on and drive the cam gear to the proper location Replace motor assembly Faulty motor drive Replace motor assembly Faulty switch Replace switch Err 2 Improper start of regeneration limit Valve cam gear has been manually rotated during Press any key to clear the alarm Alarm automatically switch open when it shou
8. 0 m 758777887 RES e ae ae FEE ec w f x 3 s as as s e e 3 S us o wa o o OOOO OOOO 7 9 eo 4 x 81 3 a 18 s x w f o o ma 4e s me om 9 ma ww 99 me 40 S ae id me ww 5s me ow s ao i ed mo w fa Table 8 System capacity by pounds of salt 4 SA HB 40 DB CERT certified capacity at salt setting 9 SA HB 48 DB CERT certified capacity at salt setting Note The 3 0 Ibs salt setting 40 DB model and the 3 6 Ibs salt setting 48 DB model are certified using the 5 bump injector The 7 5 Ibs 40 DB 15 Ibs 40 DB 9 Ibs 48 DB and 18 Ibs 48 DB are certified using the 4 bump injector System Capacity Inputs SA HB 40 DB CERT 25 Salt Setting Ibs a oa 0 10 20 30 40 50 Capacity Kgr Figure 19 SA HB 48 DB CERT BEER FEE rd EE TESTES I a IE SAZAS 20 30 40 50 Capacity Kgr N N QW O Oc o Salt Setting Ibs a c1 Figure 20 Hamilton Beach Owner s Manual 17 Flow Diagrams Flow Diagrams Outlet lt a Drain oa E Treated Water B unteatec Water Valve No Description 1 Erir 2 Upper Drain 3 inio 4 Bypass 5 Outlet G Lower Drain 7 Center Dist 3 Brine Draw Position ne Outlet a Drain Treated Water GB erected Water Valve No Description Position 1 Br
9. Defective switch Replace switch Table 10 Troubleshooting procedures for most common problems 24 Hamilton Beach Owner s Manual Troubleshooting L E E Sa Control does not regenerate automatically If water flow display is not operative refer to Refer to item 5 No water flow display when but does regenerate when REGEN button is item 5 No water flow display when water is water is flowing in this table depressed flowing in this table Incorrect hardness and capacity settings Set new control values Refer to programming section Defective circuit board Replace control Run out of soft water between regenerations Improper regeneration Repeat regeneration making certain correct salt dosage is used Fouled resin bed Use resin cleaner Incorrect salt setting Set salt setting to proper level refer to the programming section Incorrect hardness or capacity settings Set to correct values refer to the programming section Water hardness has increased Set to new value refer to the programming section Restricted meter turbine rotation due to foreign Remove meter housing free up turbine and flush material in meter housing with clean water Turbine should spin freely if not replace meter Water usage below 1 5 gallon per minute Repair leaky plumbing and or fixtures Brine draw value from table 4 is incorrect Set correct brine draw value Incorrect salt type or use of grid plate salt shelf Do not use block salt or gr
10. Ee C bu i A v F C NTH RAG cil c A Figure 19 Control valve interface Level I Programming Parameters P2 P3 P4 P5 Time of Day AM or PM Ranges 1 00 to 12 59 or 00 00 to 23 59 Minimum Increments 1 Min Units of Measure Hours amp Minutes Range Depends on the value selected for P13 Time of Regeneration Ranges 1 00 to 12 59 a m or p m 00 00 to 23 59 Minimum Increments 1 Min Units of Measure Hours amp Minutes Range Depends on the value selected for P13 Water Hardness Setting Range 3 to 250 grains per gallon gpg 30 to 2500 milligrams per liter Mg L Minimum Increments 1 for gpg 10 for Mg L Units of Measure Grains per gallon gpg Milligram per liter Mg L Range Unit of measure depends on the value selected for P12 Test water hardness compensated hardness and enter that value Salt Amount maximum Ranges 0 5 to 99 5 pounds or 0 1 to 25 5 kilograms Minimum Increments 0 5 pounds or 0 1 kilograms Units of Measure Pounds or Kilograms Range Unit of measure and default depends on value selected for P12 System Capacity Ranges 0 1 to 140 Kgr or 0 01 to 14 0 Kgr Minimum Increments 0 1 Kgr or 0 01 Kgr Units of Measure Kgr or Kilograms Range Depends on value selected for P12 Hamilton Beach Owner s Manual 13 Programming Guide Changing the Settings To change the settings press the SET button on the far ri
11. Notes Hamilton Beach Owner s Manual 31 2005 R amp M Water Group Water Technologies Inc and R amp M Water m Group are branded trademarks of Water Technologies Inc All rights Material produced by Water Technologies Inc and authorized by Beach ed on VERSION 25 May 2005 PN L R HAMILTONBEACH OM CERT
12. ackwash cycle manually advance the control valve to the brine refill position for ten minutes allowing water to flow into the brine storage tank See Figure 13 Figure 13 Once water begins to flow into the tank fill the brine tank with a minimum of 100 Ibs of salt pellets 6 After the ten minute refill time manually advance the control valve to the service position See Figure 14 Figure 14 Start Up Rinsing Procedure con t 7 Plug in the control valve See Figure 15 Figure 15 8 If it is necessary to extend the length of the transformer cord an optional 15 foot 4 6 m extension cord is available See Figure 16 or the cord may be spliced as follows a Strip insulation from wire inch 7 87 mm from wire end b Insert stripped wire into barrel of connector and crimp For best results crimp twice per wire as shown in Figure 17 Neither splice connections nor extension wire are supplied They are available at hardware or electrical stores Figure 16 AVP 1000907 Qu ET Figure 17 Hamilton Beach Owner s Manual 11 Battery Backup Programming the Control Valve Battery Backup Feature Your Hamilton Beach softening system has a battery backup feature that allows the control to continue monitoring water flow and maintain the proper time of day during short power outages The control uses a standard 9 volt battery not supplied During a power outage the displa
13. ble 10 Contiuned Troubleshooting procedures for most common Air leak in brine line to air check Check all connections in brine line for leaks Intermittent or irregular brine draw Increase water pressure 20 psi at conditioner Hamilton Beach Owner s Manual 25 Troubleshooting ee ___ Control backwashes at excessively low or high Incorrect backwash controller Replace with correct size controller rate Foreign matter affecting controller operation Remove and clean controller Flowing or dripping water at drain line or brine Drain valve 2 or 6 or brine valve 1 held open Manually operate cam gear to flush out foreign line after regeneration by foreign matter matter holding disc open Weak valve stem return spring on top plate Replace spring Resin in valve Clean valve and backwash control Hard water leakage during service Improper regeneration Repeat regeneration making sure the correct salt dosage is used Leaking bypass valve Replace O ring O ring around riser tube damaged Replace O ring Incorrect salt type or use of grid plate salt shelf Do not use block salt or grid plate salt shelf in in brine tank brine tank Table 10 Continued Troubleshooting procedures for most common problems 26 Hamilton Beach Owner s Manual Notes Hamilton Beach Owner s Manual 27 Notes 28 Hamilton Beach Owner s Manual Notes Hamilton Beach Owner s Manual 29 Notes 30 Hamilton Beach Owner s Manual
14. checking with local water treatment professional for details Incorrect programming can cause system malfunction and the possible need for a field service call to reprogram the system System programming is not covered under warranty To access Level II programming simultaneously hold down the up 1 and down 1 arrows This will allow you to enter Level II settings P6 through P19 See Table 6 Level Il Programming Parameters Level Il Programming Parameters Increments Measure 75 frame 199 1 sm 8apmbothmodele 7 Brine draw vate 199 1 Minutes 16 both models SSCS pe wee me w wm m Slow rinse time 8 125 1 Minutes SA HB 40 DB CERT 67 SA HB 48 DB CERT 80 P11 Fast rinse time Skip this parameter to accept the default or enter a value P12 Units of measure 0 1 1 0 U S 1 Metric Skip this parameter to accept the default U S Da EBEN 1 afew de 1 24 hour clock Skip this parameter to accept the default 12 hour 1 days 0 no calendar override Skip this parameter to accept the default no override P13 Fixed reserve capacity 0 70 1 percent of Description depends on the value entered for P15 Reserve or initial average capacity type Skip this parameter to accept the default value P17 Operation type 0 1 1 0 Not used 1 5 cycle counter current Salt capacity change 0 1 1 0 none lock out 1 salt capacity change locked out Skip this parameter to accept the default no lock o
15. ed with the exception of outside taps Kitchen cold is optional Additional equipment may work better with treated water Consult your dealer for details and the best option for the application See Figure 5 O Unpacking System After removing the system from the box inspect the system for any concealed damage that may have occurred in shipping If damage occurred contact your dealer for details Do not install if the system has sustained damage Whole home media filtration system Nas conditioner Figure 5 Water using appliances and fixtures in reference to water conditioner system installation site Detailed Installation Instructions Detailed Installation Instructions General Installation Warnings The following general warnings should be observed when installation and or general service maintenance is performed Plumbing connections should be done in accordance with state and local plumbing codes Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system e Drain lines should be minimum for drain line flows up to 7 gpm Flows above 7 gpm or runs in excess of 20 feet require 34 drain line WARNING Never connect drain line directly into a drain sewer line or trap Plumbing code requires installation to allow an air gap between the drain line and the wastewater to prevent the possibility of sewage back siphoning into the c
16. el I and II Default Settings 00 0000 0000 16 System Capacity Inputs 2 0 cece eee eee 17 Flow Diagrams 00 c ccc cece teen eens 18 Control Valve Diagram 02 0 eee eee eee 20 Systems Diagram 0 cece cette ees 21 Troubleshooting 711 e erir iiano fea Ue ee eee DELES 22 Notes S oet Id pee OES ee ae REE et Be Eee ind See RES 26 Hamilton Beach Owner s Manual 3 Introduction Equipment Specification Introduction Your Hamilton Beach owner s manual is designed to assist owners and installers with the installation operation and maintenance of your new water conditioning system The simplified photo format is designed to assist all aspects of operation In the event service or plumbing changes are required contact your local authorized Hamilton Beach dealer If further assistance is required call 800 685 8440 4 Hamilton Beach Owner s Manual Equipment Specifications Working Pressure 00 c ee eee eee ee 20 psi to 120 psi Voltage vended cael Aaa b 102 to 132 vac 60 Hz Q rtent oss Ores ce Vey DD Se ea SURE 50 mA Transformer 00 0000 Wall Mount indoor use only Operating Temperature 34 F to 120 F Humidity 583 drys ar brpa 10 to 100 Condensing Allowed Service Connections 4 1 177 Copper Tube Adapter Brine Line Connection s sussun cee eee eee s Tubing Din binene ud Sc
17. enter the new value Salt Amount Capacity is the next value displayed and is expressed in Kilograins Kgr The pre set default values for each model are listed in Table 5 To change these values press the SET button and enter a new value Any value between 0 1 and 14 0 Kilograins is allowed Note If the calculation for the system capacity exceeds 9999 gallons 99 99 cubic meters P5 Capacity divided by P3 Hardness the control will display 9999 for capacity until the water usage has dropped the remaining capacity below that number When water is flowing through the system the colon in the Time of Day display will blink Salt Settings Ultra High Efficiency Settings Capacity Default Salt Default 3 0 Ibs 3 6 Ibs SA HB 40 DB CERT 14 1 Kgr SA HB 48 DB CERT 15 2 Kgr Table 5 Salt settings to obtain ultra high efficiency You have now finished Level I programming The display will alternate between the Time of Day and Capacity 1f no keys are pressed for 30 seconds The Capacity value displayed is the volume remaining in gallons cubic meters for metric before a regeneration is needed Programming Guide Level Il Programming The Level II programming has been programmed by the manufacturer to the settings in Table 6 The changing of preset values can be done at this time Refer to Level II programming parameters in Table 6 for options Note It is not recommended that homeowners change these values without
18. essure Hamilton Beach Owner s Manual 9 Start up Rinsing Procedure Start Up Rinsing Procedure Bypass valve is optional 1 With the plumbing drain line and overflow connections completed slowly open the water supply allowing the lines to pressurize Note The optional bypass should still be in bypass mode as shown in Figure 9 Outlet Inlet Figure 9 2 With the control valve unplugged manually advance the control valve by depressing the drive gear and rotating the main system gear to the purge position See Figure 10 Figure 10 3 Slowly open the inlet valve only on the bypass valve allowing the system to pressurize It is normal to hear air blowing to the drain during this procedure 10 Hamilton Beach Owner s Manual Once the air clears and water begins to run to the drain open the inlet valve only to the full open position and allow the water to run to the drain in purge for a minimum of 20 minutes See Figure 11 Figure 11 After the 20 minute purge cycle manually advance the main gear to the backwash cycle and allow to run for a minimum of 10 minutes See Figure 12 Note when advancing the main gear manually while under water pressure it is normal for the gear to encounter resistance as the valve chambers depressurize If resistance occurs pause five seconds to allow the valve to depressurize before advancing to the next step Figure 12 5 After the ten minute b
19. evels or system malfunction 350 Mg L divide this number by 17 1 to get the The system works on a highly efficient proportionate brining gpg which would be 20 4 gpg method When the system is not aware of the lack of proper regenerate salt a larger portion of the resin bed becomes Ion Exchange Your water conditioning system utilizes ion exhausted exchange media also referred to as resin to effectively remove hardness ions from the water and replace them with sodium REGEN Button ions Exhausted resin beads are rinsed with a salt solution called brine This causes the resin to exchange hardness ions for the sodium ions returning the resin to its sodium state Proportionate Brining Your Hamilton Beach System utilizes an advanced microprocessor to control the amount of regenerant proportionate to the amount of exhausted resin It uses enough salt to bring the system back to 100 capacity The microprocessor also incorporates a variable reserve feature to enable the system to adjust to patterns of usage thus maintaining high efficiency C THEO nar C THE GF REGENERATION CD ro incus Q rm om C oan CO RENTE hin Figure 2 Control valve interface regeneration button REGEN 6 Hamilton Beach Owner s Manual Homeowner Maintenance Continued Calendar Day Override Feature Hamilton Beach systems have an optional calendar day override feature The systems come pre programmed with this feature turned off To
20. g on the levels found in the salt As a general rule inspect the brine tank once a year when the salt level is low To clean the tank disconnect the brine line connection rinse out any insoluble build up reconnect the brine line and add one inch of fresh water Then totally refill the tank with salt Setting Time Clock Your clock should indicate the current time of day provided the clock is set correctly The system will clean at the specified time of regeneration Disinfection of Water Conditioners The construction materials of the water conditioning system do not contaminate the water supply However we recommend that the conditioner be disinfected after installation Periodic disinfection is recommended for all conditioners Use the following method of disinfection to clean your system Sodium Hypochlorite 5 25 Sodium Hypochlorite solutions can be used with polystyrene resin synthetic gel zeolite greensand and bentonites and are available under trade names such as Clorox Adjust the dosage if stronger commercial solutions are used The recommended dosage for a 5 25 depends on your system size Use the following amount depending on your system model Model SA HB 40 DB CERT 1 5 Fluid ounces SA HB 48 DB CERT 1 8 Fluid ounces Add the sodium hypochlorite solution to the brine well of the brine tank Make sure that the brine tank has water in it so the solution is carried into the conditioner Proceed w
21. ght The digit of the display starts flashing If you want to change this number press the up arrow 1 button to increase the number or the down arrow 1 button to decrease the number To skip the number without changing press the left arrow button When you reach the far left digit pressing the left arrow button will return you to the far right digit Note If you press and hold either the up or down arrow 1 1 button for more than 1 second the flashing number will increase or decrease at ten counts per second When the number is correct press the left arrow button The far right digit stops flashing and the next digit to the left starts flashing You can only change the flashing number Continue changing numbers until you reach the desired setting Press the SET button The numbers stop flashing and the control accepts the new setting After approximately 30 seconds the control starts alternating the display between Time of Day and Capacity Note If the new setting is not accepted because it was outside the allowable range the old value will be displayed Refer to the table guides for the correct settings Default settings can be found on Table 6 on page 15 Time of Day Press the SET button The display will show the Time of Day with the minutes digit blinking If you want to change this number press the up arrow 1 button to increase the number or the down arrow 1 button to decrease the number
22. id plate salt shelf in brine tank Control does not draw brine Increase water pressure 20 psi at conditioner Restricted drain line Remove obstruction Injector or injector screen is plugged Clean injector and screen refer to the Cleaning the Injector Injector Screen section Injector defective Replace injector and cap Valve disc 3 and or 5 not closed Manually operate cam gear to flush out foreign matter holding disc open Replace if needed Air check valve prematurely closed Briefly put control into brine refill status Refer to the Manual Regeneration section Repair air check valve if needed Brine tank overflow Brine valve disc 1 held open Manually operate cam gear to flush out foreign matter holding disc open Valve disc 2 not closed during brine draw Manually operate cam gear to flush out foreign causing brine refill matter holding disc open Salt setting too high Set in new values refer to programming section Defective injector Replace both injector and injector cap e No conditioned water after regeneration Unit did not regenerate Check for power No salt in brine tank Add salt to brine tank Plugged injector Remove injector and flush it and injector screen Air check valve closed prematurely Put control momentarily into REFILL to free air check replace or repair air check as needed Incorrect salt type or use of grid plate salt shelf Do not use block salt or grid plate salt shelf in in brine tank brine tank Ta
23. irve Open 2 Upper C air Closed 3 inet Closed 3 Bypass Open 22 8 Lower Drain Closed igure T Center Dist Open 2 Refill Position C Treated Water E Uniraated Water Valve Ha Description Position 1 Brine Open 2 Upper Drain Closed 3 inkat Open a Bypass Closed 5 Outlet Open i ia Lower Drain Closed Figure 21 T Center Dist Closed 4 Slow Rinse Position Ing 3 Outlet f Drain C treated Water luces Water Valve No Description Position Brina Open 2 Upper Drain Closed 3 lnvet Closed 4 Bypass Open 5 Qutlet Closed i Lower Drain Close Figure 23 7 Genter Dist Open Flow Diagrams 5 Backwash Position LJ Treated Water untested Water Valve Ho Description 1 Brine 2 Upper Drain 3 Inlet d Bypasa 5 Cathet 6 Lower Drain i Drain Center Dist 6 Fast Rinse Position _J Treated Water Untreated Vater Valve Ha Description Position 1 Brine Closed 2 Upper Drain Closed 5 rill Open 4 Bypass Open 5 Outlet Closed B Lower Drain Open Figure ds T Center Dist Chesed Valve Disc Identification Dish Lower lirain Dise 5 ualet Oise 3 Inlet x Dese 2 Upper Drain Disc Aone Dr 7 Cenber Disirehubor Figure 26 Hamilton Beach Owner s Manual 19 Control Valve Diagram Control Valve Diagram 20 Hamilton Beach Owner s Manual Control Valve Parts AVP 1034448 Valve Body Assembly 1 2 AVP 1034347 Motor Drive Assembly 60 H
24. ith manual regeneration Refer to the Manual Regeneration section on page 6 Clorox is a trademark of the Clorox Co Battery Backup Feature Your Hamilton Beach system has a battery backup feature See Figure 3 During a power outage the display will be blank but the microprocessor will continue registering water flow The system will not initiate regeneration during a power outage instead it will wait until full power returns It is recommended the battery be replaced once a year or after any extended power outage The battery is a standard 9 volt Detailed instructions can be found in the programming section on page 12 of this manual Figure 3 Battery installation for battery backup feature Hamilton Beach Owner s Manual 7 Manual Bypass Valve Pre Installation Check List Manual Bypass Valve Optional Your Hamilton Beach system is equipped with a manual bypass valve See Figure 4 This valve is to be used if you want to stop the flow of water through the equipment but still allow untreated water into your home NM Figure 4 Bypass valve For example a bypass valve may be used if a leak occurs in the system or when the homeowner s will be gone from the home for an extended period of time Note It is recommended that the bypass valve knobs be engaged and disengaged turned in and out of service once a year to ensure that the O rings are functioning This allows the bypass valve to turn more freely
25. l in meter with clean water Turbine should spin freely If not refer to the water meter maintenance section Defective meter probe Replace control Defective circuit board Replace control Control display is frozen at REGEN TIME Back to back regenerations were requested Refer to manual regeneration section REMAINING Control regenerates at the wrong time of day Power outages Reset time of day to correct time of day and replace battery Time of day set incorrectly Reset time of day to correct time of day Time of regeneration set incorrectly Reset time of regeneration Cam gear stalled in regeneration cycle Motor not operating Replace motor assembly Motor runs backwards Replace motor assembly No electric power at outlet Repair outlet or use a working outlet Incorrect voltage or frequency Hz Replace timer and or transformer with one of correct voltage and frequency Defective switch Replace switch Binding of cam gear Remove foreign object obstruction from valve discs or cam gear Water pressure greater than 125 psi during Install pressure regulator to reduce pressure regeneration Defective circuit board Replace control Continuous regeneration Cam gear does not Defective switch Replace switch stop at the end of regeneration Control does not regenerate automatically or Transformer unplugged when REGEN button is depressed z No electric power at outlet Repair outlet or use working outlet Defective motor Replace motor assembly
26. ld be a regeneration clears at TIME OF REGEN open Faulty motor Replace motor assembly Faulty motor drive Replace motor assembly Err 3 Improper finish of regeneration limit Valve cam gear has been manually rotated out of The control will turn the motor on and drive the cam switch closed when it should be service position gear to the proper location Faulty switch Replace switch Err 4 Improper control settings one or One or more settings is out of the allowable more settings out of the allowable range range Table 9 Error detection codes Hardness Adjust range 3 250 Capacity Adjust range 0 1 140 0 Refill control Adjust range see table 4 Brine draw value Adjust range see table 4 Hamilton Beach Owner s Manual 23 Troubleshooting i 114 113 Troubleshooting Procedures Problem Deseripton PesMeCme sowon Capacity display stays at 9999 even though Total system capacity was calculated to be a As the water usage continues the remaining there is water usage value greater than 9999 capacity will drop below 9999 then other values will be shown colon doesn t blink Meter probe disconnected or not fully Fully insert probe into meter housing connected to meter housing Restricted meter turbine rotation due to foreign Remove meter housing free up turbine and flush materia
27. ncluded for selecting the correct settings for each level Note The system has been pre programmed with default settings based on model number and ultra high efficiency settings at a water hardness of 15 grains per gallon While the system may operate with these settings the following Level I amp II settings may need to be changed to meet the actual operating conditions and achieve maximum system capacity and salt efficiency Programming Guide Level I Programming Parameters Time of day Water hardness grains per gallon gpg P4 Salt usage per regeneration Ibs System capacity Kg Table 3 Level I programming parameters overview Default settings for models SA HB 40 DB CERT 40DB SA HB 48 DB CERT 48DB Ultra high efficiency settings Time of day Set to current time of day System capacity 14 1 Kg 15 2 Kg Table 4 Level I programming default settings Default settings are representative of ultra high efficiency Level I Settings are identified as those that have an LED indicator on the front panel The green indicator illuminates next to the name of the active control setting See Figure 19 Pressing the down arrow 1 button displays the Level I settings in order By continuing to press the down arrow 1 button the settings start over beginning with the time of day Pressing the up arrow T button displays the settings in reverse order REGEM AX ET OO CLS Lo idtm cee
28. neral Tank Jacket 1 6 TB 1085 Brine Line 3 8 per foot 5 7 1 11 BTC 1303 Brine Well Cap 2 Bypass Tail Kit BP A 1001606 3 4 Copper Tail Kit BP A 1001670 1 Copper Tail Kit BP A 1041210 1 1 4 Copper Tail Kit BP A 1001613 3 4 CPVC Tail Kit BP A 1001614 1 CPVC Tail Kit 13 BP A 1040930 Hamilton Beach Bypass 1 14 BTC 1423 Brine Tank Lid 1 22 Hamilton Beach Owner s Manual Troubleshooting Troubleshooting Manual Indexing for Each Regeneration The control valve may be manually indexed to each regeneration position as follows 1 Remove the control valve cover 2 Press down on the top of the drive gear to disengage the cam gear See Figure 9 on page 10 3 With the cam gear disengaged rotate the cam gear counterclockwise to the various positions using the same steps as the Start up Rinse procedure see page 10 The control valve may also be operated in a fast mode for testing the control To activate the fast mode follow steps 1 and 2 outlined above to disengage the cam gear When the cam gear is disengaged it should be advanced slightly in a counterclockwise direction The switch will then activate the motor to cause the cam gear to advance through all the cycles in about 30 minutes The control will not recognize a fast mode as a regeneration Manual regenerations can be initiated only by pressing the manual regeneration switch on the face of the control Errors The Hamilton Beach System continuously
29. onditioner See Figure 6 Sewage backup can have harmful health effects RY Right Wary Figure 6 Correct air gap installation Plumbing code air gap is one inch above the flood plane All electrical connections must be connected according to local codes The electrical source must be uninterrupted Install grounding strap on metal pipes Do not use pipe dope or other types of liquid sealants on any threads Teflon tape must be used on the drain line 34 threads and also on the s brine line connections Note Factory has teflon taped these fittings Use caution if soldering inlet outlet or drain lines Excess heat will damage the control valve and or bypass valve A Brine Tank over flow line of ID OD is recommended for the brine tank This line should run from the barb fitting on the side of the tank to an unobstructed drain See Figure 7 Each system comes standard with a high pressure injector It may be necessary to change the injector see Figure 8 to match your incoming water pressure See Table 2 for injector sizes Standard Injector High Pressure Brine tank Overflow fitting installed Connect 1 2 1 3 cm ID tubing or hose and run to drain Figure 7 Brine tank tubing connection with overflow fitting TA an get Injector d Injector cap kog AVP 1032980 5 Injector AVP 1032977 4 Injector Table 2 Injector selection based on water pr
30. s is comprised of dissolved calcium and magnesium Occasionally you may find it necessary to initiate a manual s a general rule water is considered to be extremely hard regeneration This is done by pressing the REGEN button on when over 10 gpg of hardness hard when 6 10 gpg mildly the front of the display See Figure 2 When you press the hard when 3 6 gpg slightly hard when 1 2 gpg and soft when REGEN button the control performs a full regeneration of 0 gpg the water conditioner immediately In the event the system is allowed to run out of salt it will be E E necessary to run Back to Back regenerations This can be Se 5 P E Se done easily by pressing the REGEN button one time waiting ibi ee T S e at least one minute and pressing the REGEN button again Measurements Your Hamilton Beach water system registers hardness in grains per gallon gpg Most water analysis reports Note The second regeneration will begin immediately after the register hardness in milligrams per liter Mg L or parts per first is completed million ppm To convert either Mg L or ppm to gpg divide the indicated amount by 17 1 Back to Back regenerations are necessary if full exhaustion Example Water report indicates total hardness of occurs due to low regenerate l
31. ut Factory defaults DO NOT 1 Loads in factory default values DO NOT CHANGE THIS CHANGE PARAMETER Table 6 Level II programming parameters hoe Calendar override Hamilton Beach Owner s Manual 15 Programming Guide Level I and II Default Settings The following table represents preset values programmed into the systems at the factory for both levels I and II for the model shown See Table 7 14 1 Kgr 3 0 Ibs of salt 15 2 Kgr 3 6 lbs of salt Level Il Parameters Brine draw value 3 0 Ibs 7 min w 5 bump injector 4 0 lbs 9 min w 5 bump injector 7 5 lbs 26 min w 4 bump injector 9 0 Ibs 31 min w 4 bump injector 15 0 Ibs 51 min w 4 bump injector 18 0 Ibs 61 min w 4 bump injector P10 Slow rinse time 75 5 min 3 0 lbs with 5 bump injector 75 5 min 3 0 Ibs with 5 bump injector 62 0 min 7 5 lbs with 4 bump injector 62 0 min 7 5 Ibs with 4 bump injector 57 0 min 15 0 Ibs with 4 bump injector 57 0 min 15 0 lbs with 4 bump injector ms foom p 0 lt CEC a CO o 8 LL or initial average value nu lock out ms revenn 9 Po oOo y yS Table 7 Level and Il programming default settings P1 P2 P3 P5 Ps P7 Ps re 16 Hamilton Beach Owner s Manual System Capacity Inputs Salt Settings and Capacity Kgr ts of sat SA HB 40 DB CERT S HB AS DB GERT 7 3 BERGE BEROR pues s cc 4 s o 8e a 3 4 a 2 7
32. y will be turned off and the motor will not run but the control will continue to monitor water flow If power is out and a regeneration is needed the regeneration will be delayed until power is restored If power is lost during the regeneration the control will resume the regeneration when power is restored While batteries may last for over a year the factory recommends replacing the battery every year During an interruption in power supply a typical new 9 volt alkaline battery provides approximately two days of power for the control Older batteries and those exposed to temperature over 75 F 23 9 C provide power for shorter periods of time The control can be operated without a battery but the control will not measure water usage or time while the power is off The control will save all important operating information and programming data during a power outage No reprogramming is necessary Figure 18 Note It is recommended that the battery be replaced every year or after any extended power outage To install a battery 1 Remove the control valve cover 2 The battery pocket is located in the upper left corner of the control as shown in Figure 18 3 Insert the battery matching up negative and positive posts 12 Hamilton Beach Owner s Manual Programming the Control Valve You are now ready to continue programming the control Programming can be done in both Level I and Level II Accompanying tables are i
33. z AVP 1034346 Motor Drive Assembly 50 Hz AVP 1034424 Control Assembly 1000i AVP 1034362 Cam Gear 1100 English AVP 1034363 Cam Gear 1100 Symbols 5 AVP 1032881 Bracket 1 6 AVP 1005001 Screw 10 32 x 1 2 inch 1 7 AVP 1033670 Turbine Group 1 8 9 Code Part Number Description Qty 1 1 AVP 1034340 10 inch Brine backwash Control 1 AVP 1032988 Injector Screen Assembly 1 AVP 1032980 Injector Assembly 5 Bumps 1 17 AVP 1001580 Valve Disc Spring 18 AVP 1034360 Top Plate Assembly with Springs 1 19 AVP 1032416 Air Check Kit 1 26 AVP 1000811 Transformer 120V 1 27 AVP 1000906 Micro Switch 1 1 Hamilton Beach Owner s Manual 21 Systems Diagram Systems Diagram Systems Parts SA HB 40 DB CERT Code Part Number Description Qty 1 AUV 1050643 Hamilton Beach Valve 1 MTK SP 1044 10x44 Mineral Tank 1 1 8 BTC 1093 Brine Well 9 BTC 1054 Hamilton Beach Float Assembly 1 10 BTC 1000 Overflow Assembly 1 BTC 1303 Brine Well Cap 2 11 12 Bypass Tail Kit 1 BP A 1001606 3 4 Copper Tail Kit BP A 1001670 1 Copper Tail Kit BP A 1041210 1 1 4 Copper Tail Kit BP A 1001613 3 4 CPVC Tail Kit BP A 1001614 1 CPVC Tail Kit 13 BP A 1040930 Hamilton Beach Bypass 1 14 BTC 1423 Brine Tank Lid 1 SA HB 48 DB CERT Part Number Description Oty AUV 1050643 Hamilton Beach Valve 1 1 2 MTK SP 1248 12x48 Mineral Tank 1 3 DST 1085 Hamilton Beach Distributor 12x48 1 4 MP TECH 48DB Resin Media 1 5 cf 1 5 JKT 1325 Mi
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