Halsey Taylor OVL-II ER-Q User's Manual
Contents
1. Tt 2 2 gt e oeo menn Ir Ir fe fa NN femme Drain Plug S S 453080 Drain Plug A G Drain Tube 1 1 48820 Drain Tube Fa NT ERE RC e oossoo Ir 1 fe pom 13 161570808550 sinu 4 4 3 2 s ec Pr 15 soc RegulatorHolder tT tem 1 i N IN N N IN N IN N FH 270 sennae tt x Basn Galaxy Gray Marbiyte option 1 1 2 Basin Golden Sand Marblyte option x Basin Biaek pio 1 1 f 2 2 oc jBentme S8 Pr 2 2 gt muc _________ 11 2 o gt z Basin Liner Galaxy Gray Marblyte option LE w o 2 P Basin Liner Golden Sand Marblyte option 97793 10 01 J N N n N IN TN IN N N IN IN IN IN N OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Parts List Continued Screw 10 24 x 2 55840C Top Plate Actuator 20 55839C Bottom Plate Actuator 70861C 2 T Nut Retaining Bumper Regulator Valve Assy 31 Arm Regulator Adjustment 27885C Upper Panel OVL II ER A G Upper Panel OVL II SR S S 27887C Upper Panel OVL II SR 26958C Upper Panel OVL II SER S S 27889C Upper Panel OVL II SER A G 22795C Upper Panel OVL II ESR S S 27891C Upper Panel OVL II ESR A G 26833C Lower Panel OVL II E2. 238mm T Ig 305mm MINIMUM DEPTH WALL LINE 13 5 16 338mm r I2 305mm BACK WALL LINE RED WALL LINE MINIMUM DEPTH E C 20 2116 ra imm 179mm E Wen T4 40 1015mm 34 1 2 28 1 2 877mm 724mm D Legend Item A B C D _ 25mm IF 279mm Description 3 8 O D Tube Water Outlet Connection 3 8 O D Tube Water Inlet Connection 1 1 4 O D Tube Waste Tube Not provided Electrical Inlet on Chiller Figure 11 OVL II ER Q SR Q Rough In Dimensions 97793C 10 01 7 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Install fountain Remove access cover plate on underside of fountains and SAVE the screws Mount the fountains to the upper panel and frame with 4 5 16 x 3 4 19mm long bolts and nuts provided Tighten securely REQUIRED TOOLS AND MATERIALS 5 These tables show special tools and or additional materials not provided which are necessary to complete installation of these units Special Tools NONE Additional Materials Lem Description 1 copper iniet pipe ELI Service Stop OVL II ER Q SR Q SER Q ESR Q INSTALLATION 1 Assemble and place frame in wall as shown on preceding pages 2 Install chiller Remove front panel of chiller Remo
3. 3C 10 01 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Install the frame assembly squarely in wall opening with frame upright support edges flush with the finished wall face Secure the frame to the wall through holes with 12 5 16 bolts or screws not provided Tighten securely 6 Be sure that frame is squared in location Do not use less than required screw quantity and size Attach the chiller shelf support rods to the right side of the frame uprights at the second set of holes counting from the bottom and to the shelf at the 2 side holes Line up the other shelf holes with the frame bottom holes and fasten the assembly to the wall opening using appropriately sized screws or bolts and nuts not provided MODEL OVL SER SHOWN 3 1 8 79mm g L 28mm ao MODEL OVL ESR M T IJ 476mm 5 5 8 143mm 9 3 8 238 E WALL LINE B y eae Le oe ad BACK WALL LINE 13 516 Om Salm MINIMUM DEPTH E n A i i i 2 1116 179mm Sem WT 5 40 34 1 2 I0l5mm 34 87 7mrr 863mm 28 1 2 724mm TR N i TEN 3 41 2 203mm 1 FINISHED FLOOR Rie p 1 en le 279 Legend Item Description A 3 8 O D Tube Water Outlet Connecti
4. OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F HALSEY TAYLOR OWNERS MANUAL OVL Series Barrier Free Water Coolers Refrigerated Fountains with Back Panel C 7 a n Figure 1 OVL II ER Q Figure 2 OVL II SR Q Figure 3 OVLII SER Q Figure 4 OVL II ESR Q OVL II ER Q OVL II Series Extended Reach OVL4I SR Q OVL II Series Standard Reach OVL II SER Q OVL II Series Dual Installation OVL II ESR Q OVL II Series Dual Installation INSTALLER A CAUTION Review these instructions before beginning installation Be sure that installation conforms to all plumbing electrical and other applicable codes WARNING when installation is complete ensure these instructions are left in the plastic bag provided inside the installed unit for future reference A WARNING Service to be performed by authorized service personnel only NOTE It is common practice to ground electrical hardware such as telephones computers and other devices to available water lines This can however cause electrical feedback in the plumbing circuit which results in an electrolysis effect occurring in the fountain This may result in water which has a metallic taste to it or has a noticeable increase in the metallic content of the water When inspecting plumbing circuit remember the line may be grounded some distance from the installation and may occur outside the building or area in which the unit is b
5. R Q SR Q S S 2 Q S S 22 23 24 25 26 27 28 29 30 32 270900 56092 Tubing Poly Cut To Length 33 34 35 36 37 S N o o CA a sac aem ye Ec Es eee ee Lig ch ss ae ps ce HEEN E Lea Fe NOTE S S means Stainless Steel A G means Aztec Gold N S means not shown OVL II OVL II OVL II OVL II Description ER Q SR Q SER Q ESR Q 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 2 23 20 20 23 23 23 23 21 22 22 21 21 21 21 21 21 21 fo Oo NTN WO O N O 1 1 1 2 oO Oo N TN Ww O u 1 u fo N IN N N 15 23 15 23 17 18 1 1 1 1 2 17 18 1 1 2 fa EN are N 1 Tw 97793C 10 01 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Models OVL II SER Q OVL II ESR Q 1 Cutarectangular wall opening 37 1 2 953 mm W x 37 3 4 H 959 mm and 4 1 2 114 mm above the floor line see Figure 7 The dimensions are required to obtain proper rim and bubbler heights for compliance with ANSI standard A117 1 2 Reinforce the wall opening on all sides to adequately support the water fountain This reinforcement must support up to 150 Ibs static load and provide a means for securing the frame assembly in place NOTE Building con
6. eing installed This condition can be avoided in most cases by using recommended materials during installation Any drain fittings provided by the installer should be made of plastic which will electronically isolate the fountain from the remainder of the building s plumbing circuits 97793C 10 01 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F 3 8 O D UNPLATED 1 4 O D TUBE COPPER TUBE CONNECT Installation Package WATER INLET COLD WATER SUPPLY TO COOLER BUILDING WATER INLET The components for installation are packed in three separate boxes regardless of the type of unit being installed The boxes contain the following Box No 1 Wall Frame s Box No 2 Remote Chiller SJ8 Q NOTE WATER FLOW SERVICE STOP Box No 3 Fountain s Arm s and Panels DIRECTION NOT FURNISHED Additional materials as noted in the Parts List are also shipped in these boxes Figure 5 Water Supply Connections Parts List Number Required OVL II OVL II Description SR Q Bottom Cover Standard Reach ES 269880 Bottom Cover Extended Reach Se Push Arm Actuator mE 550010 C Push Arm Actuator r x 3x3 F C I Bubbler EasyFlex option q 100322740560 Bubbler Gasket meme Strainer Plate S S OVL II SER Q OVL II ESR Q 4540 Strainer Plate 6 101570540580 DrinGaset iu 0 728 8 11034822080 pana o
7. el under lower edge of already installed upper panel Tighten previously loosened Screws securely Replace bottom access panel to fountain basin using screws provided Tighten securely Figure 15 Lower Panel Installation HE 1 1 2 38mm Figure 16 Stream Height TO BUBBLER Ng 34 CHILLER CHILLER INLET Figure 17 OVL II ER Q SR Q Tube Routing TO BUBBLER TO BUBBLER 34 37 CHILLER OUTLET CHILLER INLET Figure 18 OVL II SER Q ESR Q Tube Routing 97793C 10 01 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F TROUBLESHOOTING amp MAINTENANCE Orifice Assembly Mineral deposits on orifice can cause water flow to spurt or not regulate Mineral deposits may be removed from the orifice by poking with a small round file not over 1 8 diameter or using a small diameter wire CAUTION DO NOT file or cut orifice material Stream Regulator If orifice is clean regulate flow as in Step 10 of the installation instructions If replacement is necessary see parts list for correct regulator part number CAUTION Cleaning of Aztec Gold Models requires special care Outer surfaces must be cleaned with mild detergent or a mixture of vinegar and water only rinsed and wiped dry Abrasive and acidic cleaners may eventually damage the Aztec Gold finish Actuation of Quick Connect Water Fittings Cooler is provided w
8. ith lead free connectors which utilize an o ring water seal To remove tubing from the fitting relieve water pressure push in on the gray collar while pulling on the tubing See Figure 19 To insert tubing push tube straight into fitting until it reaches a positive stop approxi mately 3 4 SIMPLY PUSH IN TUBE IS PUSH IN COLLET TUBE TO ATTACH SECURED TO RELEASE TUBE IN POSITION PUSHING TUBE IN BEFORE PULLING IT OUT HELPS TO RELEASE TUBE Figure 19 Quick Connect Fittings 97793C 10 01 Figure 20 Push Arm Mechanism Stream Height Adjustment Figure 21 Regulator Mounting Mechanism 10 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F pis REGULATOR MOUNTING BRACKET 23 Figure 22 Regulator Assembly 3 4 f I See Fig 20 SAAGSSNNNNNNNNNSNNT Figure 23 Fountain Assembly Side View 97793C 10 01 11 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Halsey Taylor 2222 CAMDEN COURT OAK BROOK IL 60523 630 574 3500 PRINTED INUSA FOR PARTS CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1 800 323 0620 97793C 10 01 12
9. on B 3 8 O D Tube Water Inlet Connection C 1 1 4 O D Tube Waste Tube Not provided D Electrical Inlet on Chiller Figure 8 OVL II SER Q OVL II ESR Q Rough In Dimensions 5 97793C 10 01 OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F Models OVL II ER Q OVL II SR Q 1 Figure 9 OVL II ER Q OVL II SR Q Rough In ACTUAL FRAME MAY VARY FROM THE ONE ILLUSTRATED REFER TO YOUR MODEL FOR ADDITIONAL INFORMATION FRAME P N 27049C LOWER P N 27050C UPPER NS 37 3 4 959mm 5 16 SCREWS OR BOLTS 10 REQ D NOT PROVIDED HOOK RODS 2 P N 10 15674 43 730 SCREWS OR BOLTS NOT PROVIDED INSTALL 2 SCREWS 111008343890 IN FRAME BEFORE INSTALLING IN OPENING Cut a rectangular wall opening 18 3 4 475 mm W x 37 3 4 H 959 mm and 4 1 2 114 mm above the floor line see Figure 10 The dimensions are required to obtain proper rim and bubbler heights for compliance with ANSI standard A117 1 Reinforce the wall opening on all sides to adequately support the water fountain This reinforcement must support up to 150 lbs static load and provide a means for securing the frame assembly in place NOTE Building construction must allow for adequate air flow on both sides and top of remote chiller unit Minimum of 4 102 mm is required Install plumbing and electrical rough ins A junction box for a 3 wire 10 amp branch circuit is provided on the inside of the chiller Standard 120 Volt
10. s 60 Hz and single phase Remove frame and related hardware from packaging Release the two shelf rods by cutting cable ties WOOD OR STEEL FRAME SHOWN NOT PROVIDED ELECTRICAL INLET LOCATION ON CHILLER 8 203mm pP FLOOR LINE 18 3 4 CHILLER SHELF PIN 27638C 5 1 8 BACK OF WALL TO 476mm icum BE 12 305mm MIN DEPTH FLOOR LINE Figure 10 Rough In Assembly Single Station Mounting Frames 97793C 10 01 6 Install the frame squarely in wall opening with frame upright edges flush with the finished wall surface Place shelf inside frame and line up the 2 holes on each Insert loose ends of rods into holes on sides of shelf panel Using appropriately sized screws or bolts MODEL OVL ER I 1 8 28mm OVLERQ C OVLSRQ C I 3 1 8 79mm B WALL LINE 34 863mm i i 1 8 M pod 8 H gt lt 41 2 203mm 4 112 203mm FINISHED FLOOR B lm FINISHED FLOOR lnm f 25 OVLESRQ F OVLSERQ F not provided fasten the shelf and frame to the bottom of wall opening Secure the frame sides and top to the wall opening using 10 5 16 bolts or screws not provided NOTE Be sure that frame is squared in location Do not use less than the required screw quantity and size MODEL OVL SR H 3 1 8 LB m 79mm 28mm Nr 5 5 8 5 5 8 143mm 143mm 9 3 8 9 3 8 238mm
11. struction must allow for adequate air flow on both sides and top of remote chiller unit a minimum of 4 102 mm is required 3 Install plumbing and electrical rough ins A junction box for a 3 wire 10 amp branch circuit is provided on the inside of the chiller Standard 120 Volts 60 Hz and single phase Figure 6 OVL II SER Q Rough In 4 Remove frames and related hardware from packaging Release the two shelf rods by cutting cable ties Attach the two frames together through the upright supports with 4 5 16 x 3 4 19 mm long bolts and nuts not provided Tighten securely MAKE SURE FRAME CONFIGURATION MATCHES THE COOLER TO BE INSTALLED WOOD OR STEEL FRAME REVERSED CONFIGURATION SS HIGHER UNIT ON THE RIGHT ELECTRICAL INLET LOCATION ON CHILLER 5 16 SCREWS OR BOLTS 12 REQ D NOT FURNISHED mm TO FLOOR LINE 37 1 2 ES 9 952mm N iue BACK OF WALL 12 mma 305mm MIN FLOOR LINE BERTH FRAME P N 27049 amp P N 27050C S NE 5 16 HEX NUT 4 REQD UH NOT PROVIDED SCREWS OR BOLTS NOT PROVIDED INSTALL 3 SCREWS 111008343890 IN FRAME BEFORE INSTALLING IN OPENING HOOK RODS 2 P N 10 15674 43 730 CHILLER SHELF P N 27638C STANDARD CONFIGURATION WITH She UA Hamm EG NS HIGHER UNIT ON THE LEFT GREG PRO VIDED Figure 7 Rough In Assembly Dual Station Mounting Frames 9779
12. tion between remote chiller outlet tube and fountain strainer Insert the water inlet line into inlet side of strainer by pushing it in until it reaches a positive stop approximately 3 4 19mm Turn on water supply and check for leaks OVLERQ C OVLSRQ C OVLESRQ F OVLSERQ F CAUTION DO NOT SOLDER tubes into the strainer as damage to o rings may result These products are designed to operate on 20 105 PSIG supply line pressure If inlet pressure is above 105 PSIG a pressure regulator must be installed in the supply line CAUTION Any damage caused by connecting 10 11 12 these products to a supply line with pressure lowerthan 20 PSIG or higherthan 105 PSIG IS NOT covered under warranty Make electrical connections to the chiller See chiller instructions Check stream height from bubbler Stream height is factory set at 45 50 PSI If supply pressure varies greatly from this remove items 2 19 and 20 push arm and the bottom and the top actuator plates Figure 20 by removing the screws holding assembly together and adjust the screw on the regulator Item 26 Figure 21 Clockwise adjustment will raise stream height and counterclockwise movement will lower stream height For best adjustment stream height should be approximately 1 1 2 38mm above the bubbler guard See Figure 16 Mount lower panel Loosen the two 2 10 24 x 5 8 16mm screws at frame bottom lip Slide upper tongue of lower pan
13. ve and discard cardboard inner pack from between compressor and side panel Slide chiller onto the shelf and position it to the left within the guides on the shelf NOTE Building construction must allow for adequate air flow on both sides top and back of chiller A minimum of 4 102mm on both sides and top is required See chiller installation for additional instructions Figure 12 Chiller Installation 3 Make water supply connections Attach an unplated copper water inlet line and a service stop not provided to the chiller Inlet port is marked on the chiller 3 8 O D copper tube Bend the copper tube provided at an appropriate length from the chiller to 6 opening in frame Install a 3 8 O D tube tee fitting provided on the marked chiller outlet port Turn on the water supply and flush the line thoroughly T 4 Hangthe upper panel on the mounting frame hanger Align holes in the panel with the holes in the mounting frame Be sure that panel is engaged with hanger at top of frame before releasing it 97793C 10 01 Figure 13 Upper Panel Installation Note With OVL II SER Q or OVL II ESR Q models the standard reach fountain must be mounted at the upper position on panel Figure 14 Fountain Installation Remove elbow from end of p trap and attach it to drain tube Re attach elbow to p trap and cut waste tube to required length using plumbing hardware and trap as a guide Make connec
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