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GSI Outdoors VHC User's Manual

1. INDICATES LIGHT ON INDICATION POSSIBLE CAUSE Bad On Off Switch Heater Housing Hi Limit Transition Hi Limit Power To Heater 0 PO WO R ad Oo No RO ao o0 Blown Fuse Replace Fuse Clean Or Replace Flame Sensor Replace Control Board Check Air Switch Flame Sensor if flame present light on Control Board Air Switch if fan on light not on n4 eO RO aO o0 Vaporizor Adjust Vaporizor Coil Replace Vapor HiLimit n6 be EO ad ag oO Humidistat Thermostat Temperature Reached Replace Thermostat Or Humidistat Spark Plug No Fuel To Burner Bad Solenoid Clean Or Replace Spark Plug Check Fuel Supply Replace Solenoid e nve DO WAIT FOR 20 SECOND PURGE DELAY TO TROUBLESHOOT INDICATING LIGHTS SHOWN ON LEFT SHOULD BE LIT WHEN UNIT 15 OPERATING PROPERLY DC 1161 5 22 6785 Deluxe Vane Axial Heater 18 Gas Heater 18 Heater Housing HH 3933 18 Burner Casting HH 1180 18 Flame Spreader HH 4410 18 Lo Temp Flame Spreader HF 7078 18 Flame Diverter HF 7073 18 Lo Temp Flame Diverter HF 6062 18 18 Access Panel Deluxe Sr 2000 HF 7380 Plastic View Window HF 7379 Access Panel Cover Plate Bow NP
2. 2046 Access Panel Latch HF 983 18 24 Burner Collector HF 978 18 24 26 Burner Collector Plate HH 4416 Drum Grill Guard LTD HH 4421 Stand Off Bracket LTD F 953 18 Grill Guard LTD HH 1650 Spark Plug HF 1810 Spark Plug Nut HF 7260 18 28 Heater Spark Plug Wire HF 7262 18 28 Heater Flame Probe Wire THH 4179 Flame Sensor Deluxe Sr 2000 CD 0187 Flame Sensor Bracket Deluxe Sr 2000 HEATER PARTS Deluxe Vane Axial Heater 18 Gas Heater 23 5 24 Deluxe Vane Axial Heater 24 amp 26 Gas Heater HF 6175 24 Heater Housing HF 6176 26 Heater Housing HH 3934 24 26 Burner Casting HH 1179 24 26 Flame Spreader HF 6757 24 26 28 Lo Temp Flame Spreader HF 7103 24 26 Flame Diverter HF 7107 24 26 28 Lo Temp Flame Diverter HF 7104 24 26 Diverter Collar HF 6062 24 24 Access Panel Deluxe Sr 2000 HF 6062 26 26 Access Panel Deluxe Sr 2000 HF 7380 Plastic View Window HF 7379 Access Panel Cover Plate TFH 2046 Access Panel Latch CO NOOO 5 BY 5 OION HF 983 18 24 Burner Collector HF 986 26 Burner Collector HF 978 18 24 26 Burner Collector Plate HH 7016 Rubber Grommet HF 7056 Pivot Bracket HF 7057 Adjustment Bracket HF 7060
3. PSI Diameter 2 4 6 8 10 12 14 16 18 20 18 416380 588680 720290 832760 930880 1019420 1107800 1174960 1244360 1340080 24 598250 844730 1036170 1198890 1340080 1464520 1581770 1689460 1787570 1892860 26 816010 1148640 1409480 1632030 1825860 1995762 2153700 2302070 2436070 2577260 28 935660 1318540 1617670 1868930 2091480 2309250 2467180 2649050 2792630 2955360 Low Temperature Operating Pressure PSI Diameter 2 4 6 8 10 12 14 16 18 20 18 102900 145970 181870 208190 234510 253660 275200 294340 311090 335020 24 28 148370 210580 258440 299130 335020 366130 394850 421170 447490 473810 Gauge Pressure PSI Required to Maintain Temperature Approximate High Temp Units Only Static Heat Rise Degrees F Fan Model Pressure 60 80 100 120 140 160 180 1 2 3 4 5 8 9 3HP 18 2 1 1 2 3 5 6 3 low temp low temp 1 2 3 3 1 2 4 6 8 10 14 17 2 1 3 4 5 7 9 11 7HP 24 3 low temp low temp 1 2 3 3 4 4 low temp low temp low temp low temp 1 2 1 4 6 9 13 18 22 26 2 3 5 8 10 14 18 22 10HP 24 3 2 3 4 6 8 9 11 4 1 2 3 4 5 6 8 1 2 4 6 8 11 14 18 2 2 4 5 7 9 13 16 15HP 26 3 1 3 4 5 7 10 13 4 1 3 4 5 7 9 11 5 low temp 1 2 3 3 4 5 1 3 4 7 9 12 16 20 2 2 4 6 8 11 14 18 15HP 28 3 2 3 4 5 8 10 13 4 1 2 3 4 8 10 5 low temp 1 2 3 3 4 5 18 Deluxe Vane Axial Heater HEATER OPERATION BTU s Per Gauge Pressure PSI Natural Gas Models Approximate High Temperature Operating Pressure PSI Diameter 1 2 3 4 5 6
4. 2 x 1 1 2 Nipple HH 2984 30 PSI gauge 5 3853 1 2 x 1 4 x 1 2 Tee HH 1083 18 24 28 Orifice Pipe HH 1107 26 Orifice Pipe HF 7036 5 32 Orifice Plug 18 Standard CD 0149 5 64 Orifice Plug 18 Lo Temp HF 7086 3 16 Orifice Plug 24 Standard HF 7084 3 32 Orifice Plug 24 26 28 Lo Temp HF 7087 7 32 Orifice Plug 26 Standard HF 7088 15 64 Orifice Plug 28 Standard HH 2653 Modulating Valve Optional HH 1251 1 2 Strainer 1 2 3 4 5 6 7 7 8 8 8 8 8 8 9 30 Deluxe Vane Axial Heater Axial Natural Gas Pipetrain TFC 0051 3 4 Ball Valve HEATER PARTS THH 4136 3 4 x 3 Nipple TFC 0081 3 4 Solenoid Deluxe Sr 2000 THH 4121 3 4 Close Nipple THH 4158 3 4 x 1 4 x 3 4 Tee D08 0022 15 PSI Gauge HH 7026 3 4 18 24 28 Orifice Pipe HH 7027 3 4 26 Orifice Pipe HF 7123 1 4 Orifice Plug 18 Standard HF 7124 5 16 Orifice Plug 24 Standard HF 7125 23 64 Orifice 26 Standard HF 7126 3 8 Orifice 28 Standard 1 2 3 4 5 6 7 7 8 8 8 8 9 D67 0008 3 4 Strainer 7064 3 4 Modulating Valve Optional 31 HEATER PARTS Deluxe Vane Axial Heater Axial Propane Vapor Hi Lo Pipetrain TFC 0023 1 2 0 30 PSI Regulator Deluxe Sr 2000 HH 3670 1 2 x 2 1 2 Nipple TFC 0032 1 2 Solenoid D
5. at all times Guards are removed for illustration only All guards must be in place before and during operation SAFETY ALERT DECALS Deluxe Vane Axial Heater The GSI Group Inc recommends contacting your local power company and having a representative survey your installation so the wiring is compatible with their system and adequate power is supplied to your unit Safety decals should be read and understood by all people in the grain handling area The bottom right decal warns that the enclosure con tains electrical devices carry ing high voltages that will cause injury or death Lockout power before servicing If a decal is damaged or is missing contact The GSI Group Inc 1004 E Illinois St Assumption IL 62510 217 226 4421 A free replacement will be sent to you Deluxe Vane Axial Heater SAFETY ALERT DECALS Safety Alert Decals for Door Stay clear of rotating blade Blade could start automatically Can cause serious injury Disconnect power before servicing DC 1225 WARNING Flame and pressure beyond High voltage door Do not operate with Will cause serio injury or death Lockout power before servicing service door removed Keep head and hands clear Can cause serious injury DC 1227 DC 1224 SAFETY ALERT DECALS Deluxe Vane Axial Heater Safety Decals for Bin A DANGER High voltage Will cause injur or death Lockout power before servicin 5 AWARNING Stay clear of
6. rotating blade Blade could start automatically Can cause serious injury Disconnect power before servicing DC 1225 AWARNING Flame and pressure beyond door Do not operate with service door removed Keep head and hands clear Can cause serious injury DC 1227 Deluxe Vane Axial Heater SAFETY ALERT DECALS 4 h WARMER COLDER VAPORIZER ADJUSTMENT VAPORIZER COIL SHOULD BE ADJUSTED SO VAPOR PIPE TRAIN IS WARM 100 125 DEGREES F TO THE TOUCH DC 535 DANGER High voltage Will cause injur or death Lockout power before servicing 5 a HEATER INSTALLATION 1 10 Deluxe Vane Axial Heater Fuel Connection Important Do not use propane tanks which have previ ously been used for ammonia unless they have been purged according to procedures of the National L P Association Be sure fuel supply system complies with all local codes for L P gas installations DO NOT USE FLAME FOR LEAK TESTING Liquid Propane Models LP models are designed to run on liquid pro pane with liquid draw from the propane tank Avoid using propane supply tanks that have been used for vapor draw for long periods of time When using liquid draw systems any moisture that may be present in tank or lines may freeze when system is used in cold weather To avoid this the usual precaution is to purge the system with methanol Run proper size line see specifications on page 14 to liquid pipe
7. 7 18 454180 644780 787970 909260 1016880 1115380 1204750 24 710450 1006850 1231200 1419980 1587790 1741920 1881456 26 938450 1331520 1627920 1876896 2099420 2302800 2487940 28 1022350 1450080 1772020 2043790 2285470 2507090 2708640 Low Temperature Operating Pressure PSI Diameter 1 2 3 4 5 6 7 18 144100 205200 250800 289100 322850 353860 383040 24 28 177840 251710 308260 355680 397632 435936 470590 Gauge Pressure PSI Required to Maintain Temperature Approximate High Temp Units Only Static Heat Rise Degrees F Fan Model Pressure 60 80 100 120 140 160 180 1 1 1 2 2 3 3 4 18 2 1 1 1 1 2 2 3 3 low temp low temp 1 1 1 1 31 1 1 2 2 3 4 5 6 2 1 1 1 2 2 3 4 24 3 low temp low temp 1 1 1 1 2 4 low temp low temp low temp 1 1 1 1 1 2 2 4 5 6 7 8 2 1 2 3 3 4 6 7 10HP 24 3 1 1 1 2 2 3 4 4 low temp 1 1 1 1 2 2 1 1 2 2 3 4 5 7 2 1 1 2 3 3 4 5 15HP 26 3 1 1 2 2 3 3 4 4 1 1 1 1 2 2 3 5 low temp low temp 1 1 1 1 2 1 1 2 3 4 5 7 8 2 1 2 2 3 4 5 6 15 28 3 1 1 2 2 3 4 5 4 1 1 1 1 2 2 3 5 low temp low temp 1 1 1 2 2 19 20 EATER OPERATION T Adjusting the vaporizer coil on a liquid propane model The top photo shows the setting in and the bottom photo shows the coil out Deluxe Vane Axial Heater Adjusting the Vaporizor Vaporizer should be adjusted so the vapor pi
8. CEPT FOR THE ABOVE STATED EXPRESS LIMITED WARRANTIES GSI MAKES NO WAR RANTY OF ANY KIND EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WAR RANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CON NECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE IN STRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTA TIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLA TION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCT OR PRODUCTS IN NO EVENT SHALL GSI BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL CON SEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROF ITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGI NAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRE SENTATIVE OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGENT OR DIS TRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR FIELD MODIFICATIONS OR ERECTION DEFECTS WHICH CREATE STRUCTURAL OR STORAGE QUALITY PROBLEMS MODIFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NUL LIFY ANY PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PRODUCTS OR PARTS WHICH HAVE BEEN DAMAGED BY NE
9. D BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYS TEMS ADEQUATE VENTILATION AND OR MAKEUP AIR DEVICES SHOULD BE PROVIDED FOR ALL POW ERED AIR HANDLING SYSTEMS GSI DOES NOT REC OMMEND THE USE OF DOWNWARD FLOW SYSTEMS SUCTION SEVERE ROOF DAMAGE CAN RESULT FROM ANY BLOCKAGE OF AIR PASSAGES RUNNING FANS DURING HIGH HUMIDITY COLD WEATHER CONDITIONS CAN CAUSE AIR EXHAUST OR INTAKE PORTS TO FREEZE Deluxe Vane Axial Heater Heater Operation Thank you for choosing a GSI product It is de signed to give excellent performance and service for many years This manual describes the operation of the GSI Deluxe Vane Axial Heater Many models are available to accommodate low medium or high temperature grain conditioning The principal concern of The GSI Group Inc GSD is your safety and the safety of others associ ated with grain handling equipment This manual is written to help you understand safe operating procedures and some of the problems that may be encountered by the operator or other personnel As owner and or operator it is your responsi bility to know what requirements hazards and precautions exist and to inform all personnel as sociated with the equipment or who are in the heater area Avoid any alterations to the equip ment Such alterations may produce a very dan gerous situation where serious injury or death may occur Safety Alert Symbol The symbol shown is used t
10. Deluxe Vane Axial Heater MODEL VHC ____ D HIGH FIRE MODEL VLC ___ D LOW FIRE Owner s Manual MANUAL 8 581 a division of THE GSI GROUP VANE AXIAL HEATER CHECK LIST Tester Signature Date E euo re ala R RW N wire connections Spark plug gap 125 Pipetrain tightness and gas leaks Flame sensor tight Fuse in place extra fuse provided Time delay reset Indicator light Pressure gauge Regulator adjusted Shut off valve operates correctly Vapor high limit Unit cycles on to off Heat rise even across transition Unit cycles hi to lo hi lo only 15 Mod valve holds temperature within 1 degree mod units only 16 17 18 All decals and serial number tag Aesthetic appearance Manual Deluxe Vane Axial Heater Deluxe Vane Axial Heater TABLE OF CONTENTS Roof Warning Operation amp Safety 4 Warning and ss 5 Safety Alert 6 Standard Vane Axial Heater Installation 10 Fuel ouest heh INA 10 Heater Electrical Installation 11 Plenum Thermostat Mounting 12 Transition Hi Limit Installation 12 Second Heater Installation 13 Temperature Heater Specifications 14 Standard Vane Axial Heater Oper
11. GLIGENT USE MISUSE ALTERATION OR ACCIDENT THIS WAR RANTY COVERS ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLU SIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE RESPONSIBILITY TO RESEARCH AND COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LO CATION AND INSTALLATION 36 a division of THE GSI GROUP 1004 E Illinois St Assumption IL 62510 phone 217 226 4421 fax 217 226 4498 http Avww grainsystems com April 1998
12. LATION ON FAN UNITS WITH 230V MOTORS BE SURE POWER IS DISCONNECTED AND LOCKED OUT BEFORE INSTALLATION FAILURE TO DO SO MAY CAUSE SERIOUS INJURY OR DEATH 1 Connect power cord to fan control box 2 Make field connection of wires in fan box as shown in Figure 2 110V power supply or SK VA 460V to 110V transformer must be used to supply power for heater IMPORTANT HEATER MUST BE INTERLOCKED WITH FAN FOR SAFE OPERATION 3 Connect deluxe thermostat control optional as shown in Figure 2 IMPORTANT THERMOSTAT MUST BE INSTALLED FOR SAFE OPERATION Figure 1 Illustration of deluxe vane axial heater wiring installation on a fan unit DELUXE THERMOSTAT CONTROL OPTIONAL Figure 2 Deluxe vane axial heater wiring to fan unit INSTALLATION Bin Configuration UNLOAD AUGER PLENLIM P i THERMOSTAT MASTER HEATER SLAVE HEATER Transition Hi limit Installation 1 Mark location on transition one 1 foot up from the bottom entrance collar and centered in the transition 2 Drill or knock out 7 8 diameter hole on marked location 3 Install transition hi limit using supplied self drilling screws Deluxe Vane Axial Heater IMPORTANT When mounting 2 heaters on a bin it is imperative that they be situated as in above drawing Plenum thermostat must be to the right of mas
13. Vaporizer Support Weldment THF 3237 Vaporizer Cover HH 1650 Spark Plug HF 1810 Spark Plug Nut HF 7260 18 28 Heater Spark Plug Wire HF 7262 18 28 Heater Flame Probe Wire 4179 Flame Sensor Deluxe Sr 2000 CD 0187 Flame Sensor Bracket Deluxe Sr 2000 HH 7054 24 28 Burner Cone Deluxe Vane Axial Heater HEATER PARTS 24 amp 26 Gas Heater 25 HEATER PARTS 26 HF 6060 Deluxe Vane Axial Heater 28 Gas Heater 28 Heater Housing HH 3934 24 26 Burner Casting 3141 28 Burner Casting 3144 28 Flame Spreader HF 6757 24 26 28 Lo Temp Flame Spreader HF 7105 28 Flame Diverter HF 7107 24 26 28 Lo Temp Flame Diverter HF 7106 28 Diverter Collar HF 7104 24 26 Diverter Collar HF 6062 28 28 Access Panel Deluxe Sr 2000 HF 7380 Plastic View Window HF 7379 Access Panel Cover Plate TFH 2046 Access Panel Latch RR 5 5 NIN THF 3101 28 Burner Collector HF 986 26 Burner Collector HF 7092 28 Burner Collector Plate HF 978 18 24 26 Burner Collector Plate HH 7016 Rubber Grommet HF 7056 Pivot Bracket HF 7057 Adjustment Bracket HF 7060 Vaporizer Support Weldment THF 3237 Vaporizer Cover HH 1650 Spark Plug HF 1810 Spark Plug Nu
14. ation 15 Standard Heater 15 Hi Lo Heater Operation ss 16 BTU s Per Gauge Pressure PSI Propane Models Approximate 16 BTU s Per Gauge Pressure PSI Natural Gas Models Approximate 17 Adjusting The ss 18 Modulating Valve Operation 19 WirimeSCHEMALIC ere Meme une nue Une teste 20 Heater xxn Gute meet nm dO ere 21 18 Gass 2 ne Mate i 22 221 20 CAS p SGO PERO 24 287 Gras eater ie c EE ae ater NE RTE 26 BOX ME REIR OGAE 28 Axial Propane Vapor 30 Axial Natural Gas 32 Axial Propane Vapor Hi Lo Pipetrain 34 Axial Natural Gas Hi Lo 36 Axial LP Pipetram ao iere e Ad aaa eds 38 cc 40 cuc 41 WARNING AND DISCLAIMER 2 A CAUTION Excessive vacuum or pressure may damage roof Use positive aeration system Make sure all roof vents are open and unobstructed Start roof fans when supply fans are started Do not operate when conditions exist that may cause roof vent icing DC 969 GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSE
15. eluxe Sr 2000 HH 2029 1 2 x 1 1 2 Nipple HH 1453 1 2 x 1 2 x 1 2 Tee THH 4067 1 2 Street Elbow TFC 0030 1 2 Ball Valve S 3853 1 2 x 1 4 x 1 2 Tee HH 2984 30 PSI gauge HH 7019 1 2 Gas Hose 1107 26 Orifice Pipe HH 1083 18 24 28 Orifice Pipe HF 7036 5 32 Orifice Plug 18 Standard HF 7086 3 16 Orifice Plug 24 Standard HF 7087 7 32 Orifice Plug 26 Standard HF 7088 15 64 Orifice Plug 28 Standard HH 1251 1 2 Strainer 1 2 3 4 5 6 7 8 32 Deluxe Vane Axial Heater Axial Natural Gas Hi Lo Pipetrain TFC 0051 3 4 Ball Valve HEATER PARTS THH 4136 3 4 x 3 Nipple TFC 0081 3 4 Solenoid Deluxe Sr 2000 THH 4121 3 4 Close Nipple THH 4174 3 4 3 4 x 1 2 Tee THH 4067 1 2 Street Elbow TFC 0030 1 2 Ball Valve 5 3853 1 2 1 4 1 2 D08 0022 15 PSI Gauge HH 7019 1 2 Gas Hose HH 7026 3 4 18 24 28 Orifice Pipe HH 7027 3 4 26 Orifice Pipe HF 7123 1 4 Orifice Plug 18 Standard HF 7124 5 16 Orifice Plug 24 Standard HF 7125 23 64 Orifice 26 Standard HF 7126 3 8 Orifice 28 Standard D18 0002 3 4 x 1 2 x 3 4 Tee HH 3670 1 2 x 2 1 2 Nipple D67 0008 3 4 Strainer 33 5 4845 Axial LP Pipetrain 1 4 Relief Val
16. lave unit Connect wire from terminal 22 in master to terminal 13 point G in slave unit Install relay TD 100282 in relay base U 2 1O FUSE 20 Jo HF 7318 4Q CUIT BOA 9 60 j 13 5 16 9 2 S 2 TES Eq J EGLE JA NE NPA SY Figure 4 The HF 7318 control board 14 Deluxe Vane Axial Heater High Temperature Heater Specifications HEATER INSTALLATION 18 24 26 28 All models Inside diameter 18 5 16 24 1 4 26 5 16 28 1 8 Bolt circle diameter 19 7 16 25 3 4 27 15 16 29 5 8 Length 22 22 1 2 22 1 4 25 1 4 BTU rating 1400000 2100000 2700000 3000000 Weight 81 110 115 140 Liquid models Maximum fuel flow GPH N A 23 30 34 Orifice N A 3 16 7 32 15 64 Modulating valve bypass orifice N A Blue Blue Aluminum Minimum operating pressure N A 2 2 2 Maximum operating pressure N A 20 20 20 Minimum line size N A 3 8 3 8 3 8 Vapor models Maximum fuel flow CFH 585 877 1128 1253 Orifice 5 32 3 16 7 32 15 64 Modulating valve bypass orifice Green Blue Blue Aluminum Minimum operating pressure 2 2 2 2 Maximum operating pressure 20 20 20 20 Minimum line size 1 2 3 4 3 4 3 4 Natural gas Maximum fuel flow CFH 1473 2210 2842 3157 models Orifice 1 4 5 16 23 64 3 8 Modulating valve bypass orifice Blue Aluminum Aluminum Aluminum Minimum operating pressu
17. ner goes through a few cycles to be sure that it is operat ing properly 10 11 12 Deluxe Vane Axial Heater Hi Lo Heater Operation Hi limit and cycling thermostat must be wired into heater control box for heater to operate Open all manual shutoff valves to heater unit Start fan This will supply power to heater Turn thermostat dial to its highest setting Turn toggle switch on Both red lights should light up indicating power to the control circuit Heater should now be lit If not check to see that all gas is on Open low fire ball valve all the way Turn thermostat dial back slowly until heater cycles to low flame Adjust ball valve so that low flame pressure is at desired setting Turn thermostat dial to desired setting and wait for bin plenum to come up to temperature Heater should cycle to low flame after a few minutes If heater does not cycle to low flame increase hi flame gas pressure Low flame should be adjusted so that tempera ture drops slowly until burner goes back to high flame Watch as burner goes through a few cycles to be sure that it is operating properly back to high flame Deluxe Vane Axial Heater 1 OPERATING PROCEDURE Modulating Valve Operation The modulating valve regulates gas flow through the heater based on sensing unit in the plenum and maintains a constant drying air temperature The sensing bulb of the modulating valve should be mounted thro
18. o call your attention to instructions con cerning your personal safety Watch for this symbol it points out important safety precautions It means ATTENTION WARNING CAUTION and DANGER Read the message and be cautious to the possibility of personal injury or death Warning Be Alert Personnel operating or working around electric fans should read this manual This manual must be delivered with the equipment to its owner Failure to read this manual and its safety instructions is a misuse of the equipment Deluxe Vane Axial Heater WARNING AND DISCLAIMER Fuel Warning Important Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the National L P Association Be sure fuel supply system complies with all local codes for L P gas installations DO NOT USE FLAME FOR LEAK TESTING Power Warning Be sure power is disconnected and locked out before installation Failure to do so may cause serious injury or death Important Heater must be interlocked with fan for safe operation Important Thermostat must be installed for safe operation Proper Use of Product This product is intended for the use of grain drying only Any other use is a misuse of this product This product has sharp edges These sharp edges may cause serious injury To avoid injury handle sharp edges with caution and use proper protective clothing and equipment
19. petrain runs warm to the touch 100 120 F Loosen 5 16 bolt on adjust ment bracket Swivel vaporizer away from flame if running too hot closer to flame if too cold Move vaporizer only 1 at a time and allow a few minutes for temperature to equalize Tighten 5 16 bolt and watch heater run for several minutes to verify adjustment DELUXE HEATER WIRING DIAGRAM Deluxe Vane Axial Heater DELUXE HEATER WIRING DIAGRAM FLAME OLT LIGHT HH 1447 IGNITION TRANSFORMER EL gin 7 6E FLAME SENSOR GROUND x LATTE UN B GREEN cc 1D FLAME SENSOR ELECTRODE CONNECTION HH 7013 1 1 VAPOR HI L pi FAN CI FLAME PRESENT TD 100282 RELAY fOPT 11 2 403 14 I5 16 IT 1 18 20 21 14 23 H HF 7318 CIRCUIT BOARD IGHITOR OH ih RED CYCLE INTERLOCK HH 1082 TRANS IT ON HI LIMIT HH 1082 HI LIMIT HH 1442 QHADFF SAITH othe An AIR SWITCH HI LIMIT INTERLOCK 120 INTERLOCKED FAN OR PROVING SWITCH INDICATES LIGHT OFF POSSIBLE SOLUTION Replace Switch Reset Or Replace Hi Limit Reset Or Replace Hi Limit Check Heater
20. re 1 1 1 1 Maximum operating pressure 7 7 7 7 Minimum line size 3 4 1 1 1 4 1 1 4 Low Temperature Heater Specifications 18 24 26 28 All models Inside diameter 18 5 16 24 1 4 26 5 16 28 1 8 Bolt circle diameter 19 7 16 25 3 4 27 15 16 29 5 8 Length 22 22 1 2 22 1 4 25 1 4 BTU rating 400000 500000 500000 500000 Weight 81 110 115 140 Vapor models Maximum fuel flow GPH 167 292 292 292 Orifice 5 64 3 32 3 32 3 32 Modulating valve bypass orifice Red Yellow Yellow Yellow Minimum operating pressure 2 2 2 2 Maximum operating pressure 20 20 20 20 Minimum line size 3 8 3 8 3 8 3 8 Natural gas Maximum fuel flow CFH 421 736 736 736 models Orifice 9 64 5 32 5 32 5 32 Modulating valve bypass orifice Yellow Green Green Green Minimum operating pressure 1 1 1 1 Maximum operating pressure 7 7 7 7 Minimum line size 1 2 1 2 1 2 1 2 15 HEATER OPERATION 16 Standard Heater Operation Thermostat must be wired into heater control box for heater to operate Open all manual shutoff valves to heater unit Start fan This will supply power to heater Turn thermostat dial to its highest setting Turn toggle switch on Heater should now be lit If not check to see that all gas is on Watch thermometer on plenum and when it reaches desired temperature turn thermostat back slowly until heater cycles off Gas pressure should be adjusted so burner is on 75 of the time Watch plenum temperature as bur
21. rice ABOVE LISTED IN TABLE TEMP 5 200 WEAK ABOVE 110 120 NOT AMBIENT RECOMMENDED WHEAT SECOND HEATER INSTALLATION For Units Using 5 HF 7318 Control Board 2 Deluxe heaters may be connected to one grain drying system and wired so they cycle together One of the heaters should have a thermostat connected to it as per the installation instructions That heater will be referred to as the master The other heater without the thermostat will be referred to as the slave Installation For Standard Units 1 Install relay base TD 100283 in master heater control box 2 Connect wire between term 6 on circuit board 2 and terminals 14 on relay base in master heater 3 3 Connect wire between term 13 on relay base and terminals 8 on circuit board in master heater 4 4 Run2 wires 18 gage between master and slave heaters 5 Deluxe Vane Axial Heater Connect wires to terminal 5 and 9 points A and B on relay base in master heater Connect wire from terminal 9 in master to terminal 14 point F in slave unit Connect wire from terminal 5 in master to terminal 15 point E in slave unit Install relay TD 100282 in relay base Additional Steps For Hi Lo Units Run 2 wires 18 gage between master and slave unit Connect wires to terminals 21 and 22 points C and D on circuit board in main heater Connect wire from terminal 21 in master to terminal 12 point H in s
22. t HF 7260 18 28 Heater Spark Plug Wire HF 7262 18 28 Heater Flame Probe Wire THH 4179 Flame Sensor Deluxe Sr 2000 CD 0187 Flame Sensor Bracket Deluxe Sr 2000 HH 7054 24 28 Burner Cone Deluxe Vane Axial Heater HEATER PARTS 28 Gas Heater 27 HEATER PARTS 28 Deluxe Vane Axial Heater Control Box Parts Part Number Description F 942 Control Box Lid HH 1487 Igniton Transformer HF 7318 Circuit Board Assembly HH 1092 High Limit Switch 180 Degree FH 4429 1 Spring Latch HH 7015 Snap trak HF 7046 18 Control Box Housing HF 7047 24 Control Box Housing HF 7098 26 Control Box Housing HF 7051 28 Control Box Housing 1 2 3 4 5 6 7 7 7 7 8 DC 1166 Decal Deluxe Heater Front Panel TFH 2021 Red Light 110V HH 1442 Toggle Switch 7455 High Limit Switch Box Bottom HF 7439 High Limit Switch 250 Degree HF 7454 High Limit Switch Box Top HF 7414 Recessed Plastic Plug TD 100282 Optional Relay FH 1310 Cord Connector Deluxe Vane Axial Heater HEATER PARTS Control Box Parts 29 HEATER PARTS Deluxe Vane Axial Heater Axial Propane Vapor Pipetrain Py a aa TFC 0023 1 2 0 30 PSI Regulator Deluxe Sr 2000 HH 3670 1 2 x 2 1 2 Nipple TFC 0032 1 2 Solenoid Deluxe Sr 2000 HH 2029 1
23. ter heater and master heater must be to the right of slave heater Figure 3 The transition connecting the Vane Axial Heater to the bin with the plenum sensor in place 12 Deluxe Vane Axial Heater INSTALLATION Plenum Thermostat Mounting The plenum thermostat is the 4 x 4 white box with knob that is preconnected to heater when heater is ordered with thermostat 1 24 to the right side of the transition drill one 7 hole high temp or 1 hole low temp in the center of the ple num in a valley 4 00 corru ERENT NOT CAUBRATED BELOW 7 gation or hill 2 66 corruga s ADANGE LES rT High voltage Waal cau tion on bin sidewall ZOP injury or death Lockout power be ore servicing 2 Insertthe probe through the hole Plenum thermostat mounting on bin wall 3 Position the housing so thatthe 4 Use 4 self drilling screws to mount the housing to the bin sidewall tabs are vertical and the cord exits the housing horizontally 5 Caulk between the housing and the sidewall to seal THIS TABLE IS NOT INTENDED AS A DRYING GUIDE IT SHOULD BE USED AS A REFERENCE FOR SETTING MAXIMUM PLENUM TEMPERATURE FOR SAFE OPERATION Operating Temperature Table HIGH HIGH LO TEMP TEMP TEMP CONTINUOUS BATCH BATCH DRY WITH NO STIRRING STIRRING 5 200 cone ABOVE 120 140 160 IMPORTANT AMBIENT DO NOT EXCEED PLENUM 5 10 TEMPERATURES ABOVE 100 100 NOT
24. to equalize until the desired tem perature is the stable temperature of the ple num If temperature under bin is the same 10 minutes after you last made any adjustments to the T handle you can be certain that the temperature under the bin is the SET POINT of the valve 1 turn of the T handle equals approximately 7 degrees F of temperature The valve will now keep the plenum tempera ture at the set point regardless of ambient conditions as long as humidistat or thermostat do not shut down the heater A bypass orifice is used to maintain a small flame when out side temperature is near or above the set point of the valve The bypass insures steady appli cation of heat at minimum gas flow operation Bypass orifice will only operate correctly if pressure regulator is set correctly To observe how the modulating valve increases the efficiency of bin drying check the gas pres sure of the unit in the morning and compare to the pressure read mid afternoon If the ambi ent outside temperature is significantly greater later in the day as normal the gas pres sure will be less Since less heat is required to maintain the same temperature in the plenum the modulating valve will have reduced the amount of gas used by the heater HEATER OPERATION Deluxe Vane Axial Heater BTU s Per Gauge Pressure PSI Propane Models Approximate High Temperature Operating Pressure
25. train on heater Have a quali fied gas service man inspect installation to be sure that everything is installed according to lo cal codes and ordinances After installation is complete check all connec tions for leaks with liquid detergent or compa rable Wear rubber gloves and eye protection Avoid contact with liquid propane DO NOT USE FLAME FOR LEAK TESTING Propane Vapor Models Propane vapor models are designed to run di rectly off of supply tank or from a separate ex ternal vaporizer Run proper size line see specifications on page 14 to pipetrain on heater Have a qualified gas service person inspect installation to be sure ev erything is installed according to local codes and ordinances After installation is complete check all connec tions for leaks DO NOT USE FLAME FOR LEAK TESTING Natural Gas Models Natural gas models are similar to vapor models but have a larger orifice to accommodate lower pressure sometimes found with natural gas Run proper size line see specifications on page 14 to pipetrain on heater Have a qualified gas service man inspect installation to be sure ev erything is installed according to local codes and ordinances After installation is complete check all connec tions for leaks DO NOT USE FLAME FOR LEAK TESTING Deluxe Vane Axial Heater HEATER INSTALLATION Heater Electrical Installation 230V Fans THESE INSTRUCTIONS ARE FOR HEATER INSTAL
26. ugh the bin wall with the side reading top up The bulb reacts to tempera ture It changes the amount of gas increase or decrease burning warmer or cooler depending on the position of the valve SET POINT If the bulb is cooler than it was at the SET POINT the bulb senses the cooler temperature and opens the valve further so more heat is applied to the drying air If the bulb is warmer than it was at the SET POINT the valve closes further and re duces the temperature until the air is at the valve SET POINT It is important that the pressure regulator be set high enough to allow the modulating valve to deliver enough gas to maintain the plenum tem perature necessary The regulator is normally factory set at 15 psi propane units To set the regulator run the heater and turn the modulat ing valve T handle in This gets full line pres sure to the burner Then adjust regulator to read 15 psi depending on the plenum temperature needed Turn the fan and heater on To set the modulat ing valve turn the T handle out counterclockwise until loose and wait a few minutes for the ple num temperature to equalize When the tempera ture under the bin has equalized gradually turn T handle in clockwise about 1 2 turn at a time Wait until temperature under bin has equalized as before If temperature under bin is less than the desired temperature continue turning T handle in increasing gas flow and waiting for plenum temperature
27. ve Deluxe Vane Axial Heater THH 4058 1 2 x 1 2 x 1 2 Tee Sh 80 THH 4089 1 2 Male Union Elbow Sh 80 4071 1 2 Elbow Sh 80 CD 0198 Vaporizer Coil D67 0005 1 2 Coupling D07 0009 5 16 x 24 LP Gas Hose 7013 200 Degree Vapor High Limit D07 0019 1 2 x 1 1 2 Nipple Sh 80 TFC 0092 1 2 Solenoid Valve 300 PSI TFC 0030 1 2 Ball Valve HH 1251 1 2 Strainer 34 THH 4023 1 2 x 1 4 Reducer Bushing Deluxe Vane Axial Heater NOTES 35 WARRANTY Deluxe Vane Axial Heater THE GSI GROUP INC GSI WARRANTS ALL PRODUCTS MANUFACTURED BY GSI TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CON DITIONS FOR A PERIOD OF 36 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS GSI S ONLY OBLIGATION IS AND PURCHASER S SOLE REMEDY SHALL BE FOR GSI REPAIR OR REPLACE AT GST S OPTION AND EXPENSE PRODUCTS THAT IN GSPS SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMAN SHIP ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPONSIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PUR CHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER EX

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